Omron 3G3AX-MX2-EIP-A User Manual

Cat. No. I36I-E-01

MX2 EtherNet/IP Option Board

Born to drive machines

Model: 3G3AX-MX2-EIP-A

USER’S MANUAL

Notice:

 OMRON, 2011

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property.

OMRON Product References

All OMRON products are capitalized in this manual. The word "Unit" is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.

Trademarks and Copyrights

EtherNet/IP is trademark of Open DeviceNet Vendor Association, Inc.

Other product names and company names in this manual are trademarks or registered trademarks of their respective companies.

The copyright of the 3G3AX-MX2-EIP-A Option Board belongs to OMRON Corporation.

Intended Audience

This manual is intended for the following personnel, who must also have knowledge of electrical systems (an electrical engineer or the equivalent).

• Personnel in charge of installing FA systems.

• Personnel in charge of designing FA systems.

• Personnel in charge of managing FA systems and facilities.

• Personnel in charge of maintaining FA systems.

About this Manual

This manual describes the 3G3AX-MX2-EIP-A EtherNet/IP Option Board for OMRON's MX2-A@ Inverter. It also describes how to install and operate the Unit.

Please read this manual carefully so that you understand the information provided before installing or using the 3G3AX-MX2-EIP-A Option Board. Start with the precautions in the following section. They describe the operating environment and application safety measures which must be observed prior to and when using the 3G3AX-MX2-EIP-A Option Board.

Please be sure to read the related user manuals to use the 3G3AX-MX2-EIPA Option Board safely and properly. Be sure you are using the most current version of the manual:

Manual Contents Cat No.

MX2 User's Manual Describes the installation and operation of the MX2-A@

EtherNet/IP Operation Manual

EtherNet/IP CS/CJ Series Units Operation Manual

Inverter

Describes the configuration and construction of a EtherNet/IP network, including installation procedures and specifications for cables, connectors, and other connection devices, as well as information on functions, operating procedures, and applications.

Describes the models, specifications, functions, operating procedures, and applications of CS-series and CJ-series EtherNet/IP Master Units.

I570

W420, W421

W342, W465

Warranty and Limitations of Liability

WARRANTY

OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NONINFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.

In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

Application Considerations

OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products.

At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:

o Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this manual.

o Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.

o Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS

RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

SUITABILITY FOR USE

Disclaimers

PROGRAMMABLE PRODUCTS

OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.

CHANGE IN SPECIFICATIONS

Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.

DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.

PERFORMANCE DATA

Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.

ERRORS AND OMISSIONS

The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix

1 Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix

2 General Precautions - Read These First! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x

3 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi

4 Configuration Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi

5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii

6 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

7 Handling, Storage and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

8 Compliance with EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

SECTION 1

Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1-2 Option Board Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1-3 Introduction to EtherNet/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SECTION 2

Option Board Mounting and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2-1 Orientation to Option Board Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2-2 Basic System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2-3 Step-by-Step Basic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

SECTION 3

Configuring Drive Parameters and Option Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3-1 Installation of EDS files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3-2 Configuring the Option Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3-3 Configuring the Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3-4 IP Address Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

SECTION 4

Operations and Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

4-1 Setting up inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4-2 Operating the Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4-3 Overriding Inverter inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4-4 Controlling Inverter Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4-5 Faults and Trips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4-6 Accessing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4-7 Flexible Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4-8 Limitations Caused by Inverter Mode and Rating Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4-9 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

SECTION 5

Troubleshooting and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5-1 Troubleshooting Using the LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5-2 Other Error Causes and Error Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

5-3 Maintenance and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

APPENDIX A

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

vii

Table of contents

APPENDIX B

Assembly Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

B-1 Basic Speed Control IO (20/70) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

B-2 Extended Speed Control IO (21/71) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

B-3 Extended Speed and Torque Control IO (123/173) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

B-4 Special IO (100/150) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

B-5 Extended Control IO (101/151/153) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

B-6 Extended Speed and Acceleration Control IO (110/111) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

APPENDIX C

General Object Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

C-1 Identity Object (Class 0x01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

C-2 Message Router Object (Class 0x02) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

C-3 Assembly Object (Class 0x04) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

C-4 Connection Manager (Class 0x06) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

C-5 Discrete Input Point Object (Class 0x08) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

C-6 Discrete Output Point Object (Class 0x09) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

APPENDIX D

AC Drive Object Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

D-1 Motor Data Object (Class 0x28) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

D-2 Control Supervisor Object (Class 0x29) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

D-3 AC/DC Drive Object (Class 0x2A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

APPENDIX E

EtherNet/IP Explicit Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

E-1 Function Code Object (Class 0x65) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

E-2 Modbus Register Object (Class 0x64) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

E-3 DLR Object (Class 0x47) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

E-4 QoS Object (Class 0x48) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

E-5 TCP/IP Object (Class 0xF5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

E-6 Ethernet Link Object (Class 0xF6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

E-7 Explicit Message Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

APPENDIX F

Flexible Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Table index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

viii

Safety Messages

For the best results with the MX2-A@ Inverter, carefully read this manual and all of the warning labels attached to the Inverter before installing and operating it, and follow the instructions exactly. Keep this manual handy for quick reference.

Definitions and Symbols

A safety instruction (message) includes a "Safety Alert Symbol" and a signal word or phrase such as WARNING or CAUTION. Each signal word has the following meaning:

!HIGH VOLTAGE Indicates a potentially hazardous situation which, if not avoided, could result

in electric shock. It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment.

Read the message and follow the instructions carefully.

!WARNING Indicates a potentially hazardous situation which, if not avoided, could result

in death or serious injury. Additionally, there may be severe property damage.

!Caution Indicates a potentially hazardous situation, which, if not avoided, may result in

minor or moderate injury, or property damage.

Step 1 Indicates a step in a series of action steps required to accomplish a goal. The

number of the step will be contained in the step symbol.

Note Notes indicate an area or subject of special merit, emphasizing either the

product's capability or common errors in operation or maintenance.

Tip Tips give a special instruction that can save time or provide other benefits

while installing or using the product. The tip calls attention to an idea that may not be obvious if you are a first-time user of the product.

1 Hazardous High Voltage

!HIGH VOLTAGE Motor control equipment and electronic controllers are connected to hazard-

ous line voltages. When servicing drives and electronic controllers, there may be exposed components with housing or protrusions at or above line potential. Extreme care should be taken to protect against shock.

Stand on an insulating pad and make it a habit to use only one hand when checking components. Always work with another person in case an emergency occurs. Disconnect power before checking controllers or performing maintenance. Be sure equipment is properly grounded. Wear safety glasses whenever working on electronic controllers or rotating machinery.

General Precautions - Read These First!

2 General Precautions - Read These First!

!WARNING Failure to read and understand the information provided in this manual may

result in personal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.

!WARNING This equipment should be installed, adjusted, and serviced by qualified elec-

trical maintenance personnel familiar with the construction and operation of the equipment and the hazards involved. Failure to observe this precaution could result in bodily injury.

!WARNING Wiring, maintenance or inspection must be performed by authorized person-

nel. Not doing so may result in electrical shock or fire.

!WARNING Hazard of electrical shock! Disconnect incoming power before working on the

OMRON 3G3AX-MX2-EIP-A EtherNet/IP Option Board or the MX2-A@ Inverter.

!HIGH VOLTAGE Turn the power supply OFF and wait for the time specified on the Option

Board front cover before performing wiring, maintenance or inspection. Not doing so may result in electrical shock.

The OMRON 3G3AX-MX2-EIP-A EtherNet/IP Option Board is attached to an MX2-A@ Inverter. Dangerous voltage exists until the MX2-A@ Inverter power light is OFF.

!HIGH VOLTAGE Do not touch the conductive parts such as the internal PCB, terminals or con-

nector while power is being supplied. Doing so may result in electrical shock.

!WARNING Do not attempt to take an Option Board apart or touch any internal parts while

the power is being supplied. Doing so may result in electric shock.

!WARNING Do not attempt to disassemble, repair, or modify an Option Board. Any

attempt to do so may result in malfunction, fire, or electric shock.

!WARNING Provide emergency stop circuits, interlock circuits, limit circuits and similar

safety measures in external circuits (NOT in the Option Board). This ensures safety in the system if an abnormality occurs due to malfunction of the Option Board or another external factor affecting the Option Board operation. Not doing so may result in serious accidents.

!WARNING Fail-safe measures must be taken by the customer to ensure safety in the

event of incorrect, missing, or abnormal signals caused by broken signal lines, momentary power interruptions, or other causes. Not doing so may result in serious accidents.

!Caution Do not touch the Inverter during power on, and immediately after power off.

Hot surface may cause injury.

Installation Precautions

!Caution The product will be used to control an adjustable speed drive connected to

high voltage sources and rotating machinery that is inherently dangerous if not operated safely. Interlock all energy sources, hazardous locations, and guards in order to restrict the exposure of personnel to hazards. The adjustable speed drive may start the motor without warning. Signs on the equipment installation must be posted to this effect. A familiarity with auto-restart settings is a requirement when controlling adjustable speed drives. Failure of external or ancillary components may cause intermittent system operation, i.e., the system may start the motor without warning or may not stop on command. Improperly designed or improperly installed system interlocks and permissives may render a motor unable to start or stop on command.

3 Installation Precautions

!WARNING Always connect the grounding cable to one of the ground terminals of the

MX2-A@ Inverter. Failure to abide could lead to serious or possibly fatal injury.

!Caution Failure to observe these precautions could lead to faulty operation of the

Option Board or the Inverter, or could damage either of the two. Always read these precautions.

• Install external breakers and take other safety measures against short-circuits in external wiring. Not observing this may result in burning.

• Be sure that all cable connector screws are tightened to the torque specified in the relevant manuals. Incorrect tightening torque may result in malfunction.

• Do not allow metal clippings to enter either Option Board or Inverter when wiring or installing the unit.

• Follow the network configuration and wiring instructions provided in the EtherNet//IP Operation Manual (Cat. No. W465):

• Wire the EtherNet/IP cables and connectors correctly. Incorrect wiring may result in burning.

• Always connect a Terminating Resistor at the prescribed locations of the EtherNet/IP network to ensure the quality of the transmission path. Do not apply termination anywhere else.

• Be sure that the Option Board is mounted correctly. Improper mounting may result in malfunction.

• Disconnect the grounding cable when performing withstand-voltage tests. Not disconnecting the grounding cable may result in burning.

4 Configuration Precautions

!Caution Failure to observe these precautions could lead to unexpected operation of

the Option Board or the Inverter. Always read these precautions.

• Check the network related Inverter settings regarding EtherNet/IP node address and EtherNet/IP remote I/O allocation. Not doing so may result in unexpected operation.

• When replacing an Inverter be sure that all Inverter settings of the Inverter being replaced are restored to the replacement.

Application Precautions

5 Application Precautions

!WARNING Before using the product under conditions which are not described in the

manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines, and equipment that may have a serious influence on lives and property if used improperly, consult your OMRON representative.

!WARNING It is extremely important that the Unit is used for its specified purpose and

under the specified conditions, especially in applications that can directly or indirectly affect human life. You must consult your OMRON representative before using it in a system in the above-mentioned applications.

!WARNING Failure to observe these precautions could lead to serious or possibly fatal

injury. Always read these precautions.

• Check any user program in the system that acts as a EtherNet/IP Master before actually running it. Not checking the program may result in unexpected operation.

• For safe operation clear the run command via EtherNet/IP as soon as a trip condition is detected.

• In the event the Inverter is in a Trip state, be sure to investigate the cause of this Trip state thoroughly before clearing the Trip. Not checking the cause may result in unexpected operation.

!Caution Failure to observe these precautions could lead to faulty operation of the

Option Board or the Inverter, or could damage to either of the two. Always read these precautions.

• Check the Inverter settings for proper Inverter behaviour before actually operating the Inverter remotely via the EtherNet/IP network.

• Check the Inverter's EzSQ program and its interaction with the EtherNet/ IP Master before actually running it on the Inverter. Not checking the program may result in unexpected operation.

• Confirm that no adverse effect will occur at the moment the EtherNet/IP Master stops communicating with the Inverter or at the moment the EtherNet/IP Master has not yet started communicating to the Inverter.

• Confirm that no adverse effect will occur in the Inverter before force-setting/force-resetting any bit in the system that acts as a EtherNet/IP Master.

xii

Operating Environment Precautions

6 Operating Environment Precautions

!Caution Do not operate the MX2-A@ Inverter with a mounted 3G3AX-MX2-EIP-A

Option Board in the following locations (doing so may result in malfunction, electric shock or burning):

• Locations subject to direct sunlight

• Locations subject to temperatures or humidity outside the range specified in the specifications

• Locations subject to condensation as the result of severe changes in temperature

• Locations subject to corrosive or flammable gases

• Locations subject to dust (especially iron dust) or salts

• Locations subject to exposure to water, oil, or chemicals

• Locations subject to shock or vibration

!Caution Take appropriate and sufficient countermeasures when installing systems in

the following locations (doing so may result in malfunction):

• Locations subject to static electricity or other forms of noise

• Locations subject to strong electromagnetic fields

• Locations subject to possible exposure to radioactivity

• Locations close to power supplies

!Caution The operating environment of the MX2-A@ Inverter with a mounted

3G3AX-MX2-EIP-E Option Board can have a large effect on the longevity and reliability of the system. Improper operating environments can lead to malfunction, failure, and other unforeseeable problems with the system. Make sure that the operating environment is within the specified conditions at installation and remains within the specified conditions during the life of the system.

7 Handling, Storage and Disposal

!Caution Failure to observe these precautions could lead to faulty operation of or dam-

age to the Option Board. Always read these precautions.

• Before touching the Option Board or Inverter, be sure to first touch a grounded metallic object in order to discharge any static built-up. Not doing so may result in malfunction or damage.

• When transporting or storing the 3G3AX-MX2-EIP-A Option Board, keep the product within the specified storage temperature range.

!Caution Never dispose electrical components by incineration. Contact your state envi-

ronmental agency for details on disposal of electrical components and packaging in your area.

8 Compliance with EC Directives

This product complies with EC Directives when mounted to an MX2-A@ Inverter with the grounding cable connected.

xiii

Compliance with EC Directives

xiv

SECTION 1

Getting Started

1-1 Introduction

1-1-1 Main Features

The 3G3AX-MX2-EIP-A allows controlling, monitoring and parameterization of an MX2-A@ Inverter via an EtherNet/IP network. The 3G3AX-MX2-EIP-A serves as a gateway that passes communicated register values from the EtherNet/IP network to the MX2-A@ Inverter and vice versa. The 3G3AX-MX2-EIP-E adheres to the EtherNet/IP / CIP AC Drive profile.

The following functions are available via EtherNet/IP communication by installing the 3G3AX-MX2-EIP-E:

Cyclic Data Exchange The EtherNet/IP Master and 3G3AX-MX2-EIP-E can exchange data via an

EtherNet/IP Remote I/O connection:

• Output data (from EtherNet/IP Master to 3G3AX-MX2-EIP-E): E.g. Run/stop, Reference frequency and Fault reset.

• Input data (from 3G3AX-MX2-EIP-E to EtherNet/IP Master): E.g. Inverter status, Output frequency and Output current, etc.

Inverter Parameter Access The EtherNet/IP Master can read and write parameter data via the

3G3AX-MX2-EIP-E using the explicit message communication.

The inverter parameters are accessible in multiple ways:

• Access based on Function code

• Access based on the Modbus register address

Several AC Drive profile attributes can also be accessed using the explicit message mechanism.

Simplified Start-up The 3G3AX-MX2-EIP-E can be set up easily, just by connecting the Unit and

setting a drive parameter to configure the IP address (see 3-4 IP Address Configuration).

Introduction Section 1-1

1-1-2 Inverter Support

The 3G3AX-MX2-EIP-A Option board supports drives of revision 4264 4309 (for full support revision 4324 4413) . The revision of the drive can be checked by using a web browser connected to the option board. The error code E65 will be shown on the drive display if the revision of the drive is incorrect.

If the revision of the Inverter does not support the 3G3AX-MX2-EIP-A, please contact your local OMRON representative.

1-1-3 Inverter Safety (ISO 13849-1)

An MX2-A@ Inverter provides a Gate Suppress function to perform a safe stop according to the EN60204-1, stop category 0. The 3G3AX-MX2-EIP-A Option Board has been designed not to interfere with this safety function.

Note The 3G3AX-MX2-EIP-A is not a safety device and does not implement any

safety protocols.

Option Board Specifications Section 1-2

1-2 Option Board Specifications

Table 1 Option Board Specification

Item Specification

Installation Unit type MX2 Series Option Board

Model 3G3AX-MX2-EIP-A

Dimensions (W x H x D) 68 x 58 x 45 mm

Weight 170g (typical)

Environment Ambient operating temperature -10 to 50°C (no icing or condensation)

Ambient operating humidity 20 to 90%RH

Ambient storage temperature -20 to 65°C (no icing or condensation)

Vibration resistance 5.9 m/s2 (0.6G) at 10…55 Hz

Dielectric strength 500 VAC (between isolated circuits)

EtherNet Interface

EtherNet/IP

Configuration

EMC compliance (CE) and Electrical safety standards

cULus compliance Documented by UL in file E347728

Enclosure rating IP 20

Communications protocol EtherNet/IP

Certification EtherNet/IP Conformance Tested (ODVA)

EtherNet/IP Profile AC Drive (0x02)

Supported connections Remote I/O: Master-Slave connection

Communications ports 2

Communication speed 10 and 100 Mbps. Full and half duplex. Auto negotiation (default)

Supported Assemblies Basic Remote IO (Output assembly 20, Input assembly 70)

EDS file Depending on the MX2-A@ inverter model (see below)

EN61800-3: 2004 (2004/108/EC) Second environment, Category C3

EN61800-5-1: 2007 (2006/95/EC) SELV

COS Cyclic Explicit Messages, UCMM and Class3 Conform to EtherNet/IP specifications Announce-based DLR

or forced speed/duplex.

Extended Speed IO (21, 71) Extended Speed and Torque Control (123, 173) Special IO (100, 150) Extended Control IO (101, 151) Extended Control IO and Multi function IO monitor (101, 153) Flexible Format (139, 159) Extended Speed and Acceleration Control (110, 111)

Note 1 The derated- or ambient operating temperature of the MX2 Inverter takes pre-

cedence over that of the Option Board.

Note 2 In case the 3G3AX-MX2-EIP-A is connected to the MX2-A@ Inverter, it is not

supported to connect any external devices to the RS485 (Modbus) interface and the RJ45 port (Optional operator port) of the inverter.

Introduction to EtherNet/IP Section 1-3

The required EDS file for the option board depends on the model of the MX2-A@ inverter.

Table 2 Device List

MX2-A@ Model name

MX2-AB001(-E) 3G3AX-MX2-EIP-AB001_A2001(-E).eds 1960 2000

MX2-A2001(-E)

MX2-AB002(-E) 3G3AX-MX2-EIP-AB002_A2002(-E).eds 1961 2001

MX2-A2002(-E)

MX2-AB004(-E) 3G3AX-MX2-EIP-AB004_A2004(-E).eds 1962 2002

MX2-A2004(-E)

MX2-AB007(-E) 3G3AX-MX2-EIP-AB007_A2007(-E).eds 1964 2004

MX2-A2007(-E)

MX2-AB015(-E) 3G3AX-MX2-EIP-AB015_A2015(-E).eds 1966 2006

MX2-A2015(-E)

MX2-AB022(-E) 3G3AX-MX2-EIP-AB022_A2022(-E).eds 1967 2007

MX2-A2022(-E)

MX2-A2037(-E) 3G3AX-MX2-EIP-A2037(-E).eds 1969 2009

MX2-A2055(-E) 3G3AX-MX2-EIP-A2055(-E).eds 1971 2011

MX2-A2075(-E) 3G3AX-MX2-EIP-A2075(-E).eds 1972 2012

MX2-A2110(-E) 3G3AX-MX2-EIP-A2110(-E).eds 1973 2013

MX2-A2150(-E) 3G3AX-MX2-EIP-A2150(-E).eds 1974 2014

MX2-A4004(-E) 3G3AX-MX2-EIP-A4004(-E).eds 1982 2022

MX2-A4007(-E) 3G3AX-MX2-EIP-A4007(-E).eds 1984 2024

MX2-A4015(-E) 3G3AX-MX2-EIP-A4015(-E).eds 1986 2026

MX2-A4022(-E) 3G3AX-MX2-EIP-A4022(-E).eds 1987 2027

MX2-A4030(-E) 3G3AX-MX2-EIP-A4030(-E).eds 1988 2028

MX2-A4040(-E) 3G3AX-MX2-EIP-A4040(-E).eds 1990 2030

MX2-A4055(-E) 3G3AX-MX2-EIP-A4055(-E).eds 1991 2031

MX2-A4075(-E) 3G3AX-MX2-EIP-A4075(-E).eds 1992 2032

MX2-A4110(-E) 3G3AX-MX2-EIP-A4110(-E).eds 1993 2033

MX2-A4150(-E) 3G3AX-MX2-EIP-A4150(-E).eds 1994 2034

Name of EDS file Product

Code (-E)

Product

Code (no -E)

1-3 Introduction to EtherNet/IP

1-3-1 Overview of EtherNet/IP

EtherNet/IP is a multi-bit, multi-vendor network that combines control and monitoring on a machine/line-control level and that conforms to EtherNet/IP open field network specifications. EtherNet/IP is a member of a family of networks that implements the Common Industrial Protocol (CIP) at its upper layers.

Two types of communications are supported to provide a single point of connection for both control and configuration:

1. Time-critical control remote I/O communications that automatically transfer between the Master Unit/CPU Unit and the remote Slave Units, and

2. Explicit message communications that read/write messages, control operation, or perform other functions to the Slave Units. Message communications are achieved by executing specific instructions from the program in the CPU Unit to which the Master Unit is mounted.

Introduction to EtherNet/IP Section 1-3

1-3-2 What is the AC Drive profile

Within EtherNet/IP/CIP standard, multiple device profiles have been defined. Therefore the devices which adhere to a certain device profile are compatible and replaceable in a multi-vendor environment.

The AC Drive device profile (profile code 0x02) supplements the EtherNet/IP/ CIP standard. It defines a unified behaviour and technique to access Inverter and drive device data. All drives supporting the AC Drive profile respond the same way to control instructions.

Introduction to EtherNet/IP Section 1-3

Option Board Mounting and Installation

Model

3G3AX-MX2-EIP-A

INSTRUCTION SHEET

Thank you for purchasing an OMRON product. Read this thoroughly and familiarize yourself with the functions and characteristics of the product before using it. Keep this instruction sheet for future reference.

Option Board with Grounding Cable and EtherNet connector

Instruction Sheet Warning Labels

2-1 Orientation to Option Board Features

2-1-1 Unpacking and Inspection

Take a few moments to unpack your new 3G3AX-MX2-EIP-A Option Board and perform these steps:

1. Look for any damage that may have occurred during transportation.

2. Verify the contents of the box:

SECTION 2

OMRON Corporation

3. Inspect the markings on the Option Board. Make sure it matches the product part number you ordered.

Orientation to Option Board Features Section 2-1

underside

LA1

LA2

3G3AX-MX2-EIP-A

EtherNet/IP

A - Option board connector

B - LED indicators (MS, NS, LA1, LA2)

C - Warning label

D - Fieldbus connector

E - Grounding cable

F - Housing

G - Mounting screw

2-1-2 Main Physical Features

2-1-3 LED Indicators

The LED indicators (B) allow easy diagnosis. An attached grounding cable (E) is sized to reach the ground terminals on all MX2-A Inverter models. A feature in the housing (F) will retain the mounting screw (G) when the Option Board is not mounted to the Inverter. The orientation of the Fieldbus connector (D) allows unstrained connection and removal of the EtherNet connector. Please pay special attention to the Option Board connector: It must be properly connected with the Inverter when the Option Board is mounted.

The LED indicators on the front indicate the operational mode and status of the Option Board and the network.

Table 3 Led Indicators

Indicator Colour Status Meaning

MS (Module status)

Green Lit Normal operation. Established I/O connec-

Red Lit Unrecoverable fault:

Not Lit • Power is not supplied to the Option Board

• Option Board is being reset

tion in RUN mode.

Flashing • No I/O connection

• I/O connection in IDLE

• Option Board hardware error

• Unsupported Inverter version

Flashing Recoverable fault:

• IP address conflict

• Illegal Flexible configuration

• Option Board parameters out of range or cannot be read

• Option Board detects consecutive communication errors

Orientation to Option Board Features Section 2-1

Table 3 Led Indicators

Indicator Colour Status Meaning

NS (Network status)

Green Lit CIP connection established (any transport

Red Lit • Duplicate IP address detected

LA1, LA2 (Link Activity 1, 2)

Green Lit Link established, 100 Mb

Yellow Lit Link established, 10 Mb

Note Refer to section 5-1 for Troubleshooting using the LED indicators on page 33.

Not lit • Power not supplied (check Module Status

LED)

• No IP address configured

class. No timed out Exclusive Owner connection.

Flashing IP address configured and No CIP connec-

tions established

Flashing Exclusive owner connection timed out

Not lit • Power not supplied (check Module Status

LED)

• No link established

Flickering Activity, 100 Mb

Flickering Activity, 10 Mb

2-1-4 IP Settings

Note Both parameters are only read during power up.

Parameter P185 in the drive is used to determine IP address.

Table 4 Parameter Setting

Parameter Value Meaning

P185 0 (default) Use internally saved IP configuration.

1 - 127 The value of P185 sets the last byte (xyz) of the

IP address (192.168.250.xyz)

P186 0 Do nothing

1 Reset module to default settings, then set param-

eter to 0

Basic System Description Section 2-2

Slave

PLC

EtherNet/IP Master

MX2-A@ Inverter

Option Board

Ethernet network

2-2 Basic System Description

The Option Board connects to the Master via an Ethernet network cable. Inverter I/O data is generally shared with the Master's I/O memory through the EtherNet/IP network. Every EtherNet/IP communication cycle, Inverter I/O data is collected by the Option Board and exchanged with the Master. The PC (personal computer) allows you to configure, monitor, program, diagnose and operate the system.

Step-by-Step Basic Installation Section 2-3

2-3 Step-by-Step Basic Installation

2-3-1 Option Board Mounting

Always switch OFF the mains power supply to the Inverter before removing any covers. Wait for the time specified on the Inverter front cover for the capacitors to discharge. Not doing so may result in electrical shock.

Step 1 Loosen the screw of the option board

cover, remove the cover and put the cover aside.

Step 2 For Inverters up to 4.0 kW only:

loosen the screws of the terminal block cover and remove the cover to enable access to the chassis ground terminal screws.

Step-by-Step Basic Installation Section 2-3

Step 3 Secure the Option Board grounding cable to the MX2-A Inverter with a

mounting screw.

1-phase 200 V 0.1 - 2.2 kW 3-phase 200 V 0.1 - 3.7 kW 3-phase 400 V 0.4 - 4.0 kW

Step 4 If removed in Step 2, mount the termi-

nal cover again and tighten the screw(s).

3-phase 200 V 5.5 - 15 kW 3-phase 400 V 5.5 - 15 kW

Step 5 Push the Option Board into the previ-

ous location of the option board cover until it clicks into place

Step-by-Step Basic Installation Section 2-3

Step 6 Press down on the indicated corner

of the Option Board housing to ensure proper connection of the Option Board connector

Step 7 Check that there is

no gap between the top edges of the Option Board and the Inverter casing.

Step 8 Secure the Option

Board in place with the mounting screw (do not over-tighten).

Step 9 Select the right warning language from the warning label sheet and replace

the English warning if appropriate.

Note 1 Refer to section 2-1-3 in the MX2 User's Manual (Cat. No. I570) for operations

related to assembly and disassembly of the MX2-A Inverter:

Note 2 Some Inverter models do not include a screw for the grounding cable. Please

supply the recommended screw, lock-washer and washer to attach the grounding cable.

Table 5 Ground cable screw selection

Inverter models Grounding Cable Attachment Screw

3-phase 200 V 5.5 – 7.5 kW M4 x 6

3-phase 400 V 5.5 – 7.5 kW

Step-by-Step Basic Installation Section 2-3

Table 5 Ground cable screw selection (continued)

Inverter models Grounding Cable Attachment Screw

3-phase 200 V 11 – 15 kW M5 x 6

3-phase 400 V 11 – 15 kW

Note 3 Illustrations are only provided for one Inverter size. The instructions however

are generic, and may be followed for all Inverter sizes. Make use of the MX2-A Inverter manual.

Never operate the Inverter with the terminal block cover or backing plate removed.

Always connect the grounding cable to one of the ground terminals of the MX2-A Inverter. Failure to abide could lead to serious or possibly fatal injury.

Provide emergency stop circuits, interlock circuits, limit circuits and similar safety measures in external circuits (NOT in the Option Board). This ensures safety in the system if an abnormality occurs due to malfunction of the Option Board or another external factor affecting the Option Board operation. Not doing so may result in serious accidents.

Never touch the heat sink during or just after operation; it can be very hot.

Be sure that the Option Board is mounted correctly. Improper mounting may result in malfunction.

Be sure that all cable connector screws are tightened to the torque specified in the relevant manuals. Incorrect tightening torque may result in malfunction.

2-3-2 Installation Environment Clearance

Please adhere to the requirements of section 2-3-2 in the MX2 User's manual (Cat. No. I570) on "Installation Environment clearance". In addition to this, provide sufficient clearance to allow connection and removal of the Ethernet connector. No unnecessary strain should be placed on the Ethernet cable or connector that could be transferred to the Option Board.

Step-by-Step Basic Installation Section 2-3

LA1

LA2

3G3AX-MX2-EIP-A

EtherNet/IP

Table 6 Option Board Dimensions

Item Dimension Item Dimension Item Dimension

h 57.9 mm d 52.6 mm d2 31.3 mm

w 67.6 mm

1. Dimension d1 gives the increase in MX2-A Inverter dimension D when the Option Board is fitted. Please refer to section 2-3 of the MX2 User's manual (Cat. No. I570).

26.4 mm d3 44.8 mm d4 28.4 mm

2-3-3 Option Board Dimensions

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