This product manual contains important information about the safe installation and use of this
projector. Please read and follow these instructions carefully and keep this manual in a safe place
for future reference.
PR LIGHTING LTD.
http://www.pr-lighting.com
Page 2
INDEX
SAFE USAGE OF THE PROJECTOR 3
INSTALLING THE PROJECTOR 4
FITTING THE LAMP4
POWER SUPPLY – MAINS 5
CONTROL CONNECTIONS 5
DMX TERMINATOR6
SETUP OPTIONS-PROJECTOR CONFIGURATION 6
TO SET THE DMX START ADDRESS 6
OPERATION MENU7
ERROR MESSAGES9
DMX PROTOCOL10
LED INDICATION13
MAINTENANCE13
LUBRICATION13
KEEPING THE PROJECTOR CLEAN 13
TROUBLESHOOTING14
TECHNICAL DATA15
ELECTRICAL DIAGRAM18
COMPONENT ORDER CODES 19
Please note that as part of our ongoing commitment to continuous product development, specifications are subject to change without
notice. Whilst every care is taken in the preparation of this manual we reserve the right to change specifications in the course of
product improvement. The publishers cannot be held responsible for the accuracy of the information herein, or any consequence
arising from them.
Every unit is tested completely and packed properly by the manufacturer. Please make sure the packing and / or the unit are in good
condition before installation and use. Should there be any damage caused by transportation, consult your dealer and do not use the
unit. Any damage caused by improper use will not be assumed by the manufacturer and / or dealer.
ACCESSORIES
These items are packed together with the projector:
Name Quantity Unit Remark
G clamps 2 Pcs
XLR cable 1 Pc 3-pin plug
This manual 1 Pc Ω clamps 2 Pcs Options
2/20
Page 3
SAFE USAGE OF THE PROJECTOR
When unpacking and before disposing of the carton check there is no transportation damage before using the projector.
Should there be any damage caused by transportation, consult your dealer and do not use the apparatus.
The projector is for indoor use only, IP20. Use only in dry locations. Keep this device away from rain and moisture,
excessive heat, humidity and dust. Do not allow contact with water or any other liquids.
The projector is not designed or intended to be mounted directly on to inflammable surfaces.
The projector is only intended for installation, operation and maintenance by qualified personnel.
The projector must be installed in a location with adequate ventilation, at least 50cm from adjacent wall surfaces. Be sure
that no ventilation slots are blocked.
Do not project the beam onto inflammable surfaces, minimum distance is 5m. 5m
Avoid direct exposure to the light from the lamp. The light is harmful to the eye.
Do not attempt to dismantle and/or modify the projector in any way.
Electrical connection must only be carried out by qualified personnel.
Before installation, ensure that the voltage and frequency of power supply match the power requirements of the projector.
It is essential that each projector is correctly earthed and that electrical installation conforms to all relevant standards.
Do not connect this device to any other types of dimmer apparatus.
Make sure that the power-cord is never crimped or damaged by sharp edges. Never let the power-cord come into contact
with other cables. Only handle the power-cord by the plug. Never pull out the plug by tugging the power-cord.
Keep the lamp clean. Do not touch the lamp glass with bare hand.
The projector should always be installed with a secondary safety fixing. A safety cord is supplied for this; it should be
attached as shown in “installing the projector” section.
The lamp used in this projector is a discharge lamp. After switching off don’t attempt to restart the projector until lamp has
cooled, this will require approx 15 minutes. Switching the lamp on and off at short intervals will reduce the life of both the
lamp and the projector. But occasional breaks will prolong the life of the lamp and projector.
Never run the projector without a lamp.
There is no user serviceable parts inside the projector, do not open the housing and never operate the projector with the
covers removed.
Always disconnect from the mains, when the device is not in use or before cleaning it or
before attempting any maintenance work !
If you have any questions, don’t hesitate to consult your dealer or manufacturer.
3/20
Page 4
INSTALL THE PROJECTOR
SAFETY CORD
(2PCS)
WARNING
To pass 2 SAFETY CORDS
through the TRUSS for safety!
CLAMPS
(2PCS)
HANDLES
(2PCS)
106
TRUSS
339
Take 2 clamps and 2 safety cords out from the package and mount 2 clamps on the underside of fixture with 2 retainers
attached to each clamp. Hang the fixture on the structure and fasten the screws attached to each clamp. (See the
WARNING
on the underside of the base as shown above) To pass 2 SAFETY CORDS through the TRUSS for
safety! Always ensure that the projector is firmly anchored to avoid vibration and slipping whilst functioning. Always
ensure that the structure that you are going to mount the projector is secure and is strong enough to support a weight of
XL 700.
WARNING:
1. Unlock the PAN and TILT before the 1
st
application of projector for safety.
2. The projector MUST be lifted or carried by the HANDLES instead of clamps.
3. For safety the safety cord should afford 10 times of the unit’s weight.
FITTING THE LAMP
LAMP
NUT
REFLECTER
Lock the yoke before fitting/replacing the lamp.
Loosen 4 screws and open the back covers, you can see the structure as shown in the figure above.
Loosen 2 nuts at the both ends of lamp and take out the worn-out lamp. Suggest to free one end after another.
Fit new lamp and fasten 2 screws at the both ends of lamp. Note: don’t touch the bulb of the new lamp with bare hand so
as not to influence the beam output; the PST (pumping stem tip off) on the bulb facing the rear cover with fans
perpendicularly and being not in the beam’s way is a must and aids cooling.
Close the rear cover and fasten 4 screws.
NOTE: The convex of the nuts should face to the side when fitting the lamp.
WARNING: The MSR series are high-pressure lamps with external igniters (
). Care should always be taken
when handling these lamps. Always read the manufacturers "Instructions for use" enclosed with the lamp.
4/20
Page 5
POWER SUPPLY-MAINS
Connect the power cord as follows:
L (live) =brown
E (earth) =yellow/green
N (neutral) =blue
Use the plug provided to connect the mains power to the projector paying attention to the voltage and frequency marked
on the panel of the projector. It is recommended that each projector be supplied separately so that they may be
individually switched on and off.
IMPORTANT
It is essential that each projector is correctly earthed and the electrical installation conforms to all relevant
standards.
CONTROL CONNECTION
Connection between controller and projector and between one projector and another must be made with a 2
core-screened cable, with each core having at least a 0.5mm diameter. Connection to and from the projector is via
cannon 3 pin (which are included with the projector) or 5 pin XLR plugs and sockets. The XLR's are connected as shown
in the figure above.
Note: care should be taken to ensure that none of the pins touch the metallic body of the plug or each other. The body of
the plug is not connected in any way. The XL WASH 700 accepts digital control signals in protocol DMX512 (1990).
Connect the controller’s output to the first fixture’s input, and connect the first fixture’s output to the second fixture’s input
and connect the rest fixtures in the same way. Eventually connect the last fixture’s output to a DMX terminator as shown
in the figure below.
No.1
DMX IN
DMX IN CONTROLLER
DMX OUT
No.2No. n
DMX INDMX OUTDMX IN DMX OUT
TERMINATER
5/20
Page 6
DMX TERMINATOR
In the Controller mode, at the last fixture in the chain, the DMX output has to be connected with a DMX terminator. This
prevents electrical noise from disturbing and corrupting the DMX control signals.
The DMX terminator is simply an XLR connector with a 120Ω (ohm) resistor connected across pins 2 and 3, which is
then plugged into the output socket on the last projector in the chain. The connections are illustrated below.
2
120
1
3
DMX TERMINATOR
CONNECTION
Connect a 120 (OHM) resistor
across pins 2 and 3 in an XLR plug
and insert into the DMX out socket
on the last unit in the chain.
PIN 2
PIN 3
SETUP OPTIONS-PROJECTOR CONFIGURATION
CODER BUTTON
UP
UP
Projector configuration can be set conveniently via pressbutton switch and LCD display. Turn the projector on and the
LCD display will show DMX address you set and save last time and it can be reset and saved again as you please.
Launch the projector. Press button ENTER more than 5 seconds to unlock panel.
Press button UP or DOWN if you want to browse through the various Setup Options. T here are 8 option co des
from DMX Address to Lamp Manual Control, and each code has a specific function. If you turn the coder
knob clockwise, the function like as button UP . On the contrary, the function like as button DOWN .
Press button ENTER to save your settings or enter the next menu. There is same function if you push the coder knob.
Press button UP or DOWN to shift.
Press button FUNC, it will return to the upper menu one by one. If you stay for minutes defaulted will show display status
automatically.
TO SET THE DMX START ADDRESS
Each XL WASH 700 must be given a DMX start address so that the correct projector responds to the correct control
signals. This DMX start address is the channel number from which the projector starts to “listen” to the digital control
information being sent out from the controller. The XL WASH 700 has 3 DMX modes. There are standard mode,
extended mode and short mode. For example standard mode has 17 channels, so set the No. 1 projector’s address 001,
No. 2 projector’s address 018, No. 3 projector’s address 035, No. 4 projector’s address 052, and so on.
Launch the projector. Press button ENTER or coder knob more than 5 seconds to unlock panel.
Press button FUNC to display DMX address;
Press button UP and DOWN , you can set the address;
Press button ENTER to confirm; In the same time. The GREEN LED will flash one time. It means the setting has
been enabled.
Press button FUNC, it will return to the upper menu one by one.
6/20
Page 7
PR LIGHTING
XL 1200 WASH
Config Settings
Option Settings
OPERATION MENU
1st LEVEL 2nd LEVEL 3rd LEVEL 4th LEVEL
XL SERIES
DMX Address
Reset
DMX Address=001
DMX Address
(001-512)
Reset
Are You Sure?
DMX Mode
Lamp Control
Factory Settings
(Press button
DOWN/UP/ENTER at the same
time to enter the sub-menu)
Colour Positions
Pan DMX Invert
Tilt DMX Invert
Pan Tilt Swap
Dimmer Invert
Zoom Invert
CMY Invert
CTO Invert
Lamp Control By
Lamp Control By
Lamp Control By
(WARNING:Never change
the fixture type or the
system will be damaged!)
DMX Mode
Standard 16
DMX Mode
Extended 16
DMX Mode
Short 8
Control Channel
Power On
DMX Present
Fixture type
Colour Positions
STEPPED
Colour Positions
LINEAR
Pan DMX Invert
OFF
Pan DMX Invert
ON
Tilt DMX Invert
OFF
Tilt DMX Invert
ON
Pan Tilt Swap
OFF
Pan Tilt Swap
ON
Dimmer Invert
OFF
Dimmer Invert
ON
Zoom Invert
OFF
Zoom Invert
ON
CMY Invert
OFF
CMY Invert
ON
CTO Invert
OFF
CTO Invert
ON
Fixture type=
XL 1200
Fixture type=
XL 700
Fixture type=
XL 575
Fixture type=
XL 1200 FS
Fixture type=
XL 1200 Wash
Fixture type=
XL 700 Wash
Fixture type=
XL 1800
7/20
Page 8
Display Options
Information
Test Modes
Lamp Manual
Control
Defaults
Defaults
Display Mode
Display Dimming
Display Contrast
Display Language
Lamp Hours
Total Hours
Temperature
Software Version
View DMX values
Factory Setup
Self Test
Lamp Status
Turn Lamp On
Turn Lamp Off
8/20
XXX(1~36, Default is 16)
OFF
Defaults
Restore Defaults
Display
On Always
Display
Off After Delay
Disp Dim Level
Min
Disp Dim Level
1
Disp Dim Level
2
Disp Dim Level
3
Disp Dim Level
4
Disp Dim Level
5
Disp Dim Level
6
Disp Dim Level
7
Disp Dim Level
8
Disp Dim Level
9
Disp Dim Level
Full
Display Contrast
Language =
English
Language =
Chinese
Lamp Hours =
XX
Total Hours =
XX
Display Board
Driver Board 1
Driver Board 2
Pan and Tilt
Head Sensor
Display Board
Driver Board 1
Driver Board 2
Pan and Tilt
Power Board
DMX Channel
1=0
Factory Setup
OFF
Factory Setup
ON
Self Test
OFF
self test
ON
Status = XXX
Control = X
Reset Lamp Hours
Are You Sure?
Display Board =
XX℃
Driver Board 1 =
XX ℃
Driver Board 2 =
XX ℃
Pan and Tilt =
XX ℃
Head Sensor=
XX ℃
Display Board =
X.X.X
Driver Board 1 =
X.X.X
Driver Board 2 =
X.X.X
Pan and Tilt =
X.X.X
Power Board =
X.X.X
Page 9
ERROR MESSAGES
In the course of launch, XL WASH 700 examines automatically whether there are errors and if there are, it will display
information as follows:
10 10 15 Zoom 000-255 Linear adjust from 15° to 42°
16 Zoom Fine 000-255 Zoom in 16 precision
11 11 17 Narrow Angle 000-255
Open the inside Fresnel lens, change
beam angle to 10°
12 12 18 Pan 000-255 Pan rotation 450°
13 19 Pan Fine 000-255 Pan rotation in 16 precision
13 14 20 Tilt 000-255 Tilt rotation 270°
15 21 Tilt Fine 000-255 Tilt rotation in 16 precision
16 22
Pan & Tilt
speed
000-255 Pan&Tilt speed from fast to slow
000-048 Reserved
049-080 Reset
081-112 Reserved
14 17 23 Control
113-144 Lamp off ( stop in DMX value for 10 s)
145-168 Reserved
169-200 Lamp power reduced to 50%
201-223 Reserved
224-255 Lamp on (See remark below)
Remark:
If you intend to turn on/off the lamp via the last channel of the controller, don’t attempt to push the channel to value
224-255 immediately after turning it off, or push the slide bar to value 224-255 to wait it cooling. Under these 2
circumstances, the lamp can not be turned on. The right operation is: turn it off---cool down---push the slide bar to turn it
on.
12/20
Page 13
LED INDICATION
On
Green
Yellow On
Blue On Power
Red/Green
Off
Flash
Red
Green
DMX signal OK
No DMX signal
DMX signal error
Setting the panel
Running self test mode
Reserved
MAINTENANCE
If the projector’s lens becomes damaged or broken it should be replaced. If the lamp becomes damaged or deformed in
any way it must be replaced. If the light from the lamp appears dim this would normally indicate that it is reaching the end
of its life and it should be changed at once, aged lamps run to the extremity of their life might explode. If the projector
does not function, check the fuses on the power socket of the projector, they should only be replaced by fuses of the
same specification. Should these be damaged call a qualified technician before replacement. The projector has thermal
protection device that will switch off the projector in case of overheating, should either of these operate, check that the
fans are not blocked, and if they are dirty clean them before switching on the projector again. Check that the fans are
operational, if not call a qualified technician.
Any maintenance work should only be carried out by qualified technicians.
LUBRICATION
To ensure the smooth motion of the insert Fresnel lens, it is recommended that the shafts for the Fresnel lens holder be
lubricated periodically, preferably every two months. Use only high quality, high-temperature resistant grease instead of
any type of oil.
KEEPING THE PROJECTOR CLEAN
To ensure the reliability of the projector it should be kept clean. It is recommended that the fans should be cleaned every
15 days. The lens and dichroic colour filters should also be regularly cleaned to maintain an optimum light output.
NOT use any type of solvent on dichroic colour filters.
Cleaning frequency depends on the environment in which the fixture operates: damp, smoke or particularly dirty
surroundings can cause greater accumulation of dirt on the unit’s optics. A soft cloth and typical glass cleaning products
should be used in cleaning. It is recommended to clean the external optics at least once every 20 days and clean the
internal optics at least once every 30 / 60 days.
Do not use any organic solvent, e.g. alcohol, to clean the reflector mirror, dichroic colour filters or housing of
the apparatus.
Do
13/20
Page 14
TROUBLESHOOTING
PROBLEM ACTION
The projector doesn’t switch on
The lamp comes on but the projector
doesn’t respond to the controller
The projector only functions intermittently ¾Make sure the fan is working and not dirty.
Defective projection
The project image appears to have a halo
The beam appears dim
¾ Check the fuse on the power socket.
¾ Replace the lamp.
¾ Make sure that the projector is correctly configurated.
¾ Replace or repair the DMX cable.
¾ Check the lenses are not broken.
¾ Remove dust or grease from the lenses.
¾ Make sure the lamp is installed correctly.
¾ Carefully clean the optical group lenses and the projector
components.
¾ Check the optics is clean.
¾ Replace with a new lamp of the specified type and rating.
14/20
Page 15
TECHNICAL DATA
VOLTAG ES:
100V/120V/200V/220V/230V/240V AC,50/60Hz
POWER CONSUMPTION:
820W@220V
LAMP:
PHILIPS MSR 700 SA/2 DE
Colour Temperature 7500°K
Socket
Manufacturers Rated Lamp Life 750 Hours replacement
Or
OSRAM SharXS HTI 700 W/D4/60
Colour Temperature 6000°K
Socket
Manufacturers Rated Lamp Life 750 Hours replacement
COLOURS:
Smooth CYM colour mixing system with macros
2 wheels each with 6 dichroic colour filters plus white
With variable speed bi-directional rainbow effect
Step/linear colour changing is available
COLOUR TEMPERATURE CORRECTION:
Linearly colour temperature correction
FOCUS:
DMX controlled focus
DIMMER:
0-100% linearly adjustable
SHUTTER:
Double shutter blades, 0.3~12 F.P.S
Macros
HEAD MOVEMENT:
Pan 450º, Tilt 270º with auto position correction
SFc10-4,double ended
SFc10-4,double ended
15/20
Page 16
BEAM ANGLE:
10°narrow angle mode
15°~42°
CONTROL:
DMX512, 3 pin interfaces
14 channels in short mode, 17 channels in standard mode, and 23 channels in extended mode.
Self-test mode
OTHER FUNCTIONS:
Adjustable Pan & Tilt speed
Fixture and lamp usage time display
LCD display with English and Chinese language menu
Energy saving function of the ballast
Built-in analyzer for easy fault finding, error messages
Built-in demo sequences
Setup options by chargeable battery inside without power connection.
Input signal isolating protection
Network interface (Reserved)
HOUSING:
Composite plastic, IP20
WEIGHT:
29Kg
16/20
Page 17
SIZES:
See at below
448
237
528
708
LIGHT OUTPUT:
10° DIAMETER (m)
15° DIAMETER (m)
42° DIAMETER (m)
480
DISTANCE (m)
16m
8m
0m
8m
16m
42°( lux
(
lux
15°
(
lux
10°
20m
12m
4m
4m
12m
20m
)
)
)
0
424
5880
28590
66690
1470
7148
650
3170
360
1780
4160166607400
230
1140
2660
10°
15°
42°
~
5
0.89
0
1.33
0
3.71
0
10
1.77
2.65
7.43
15
2.66
3.98
11.44
20
3.55
5.30
14.85
25
4.43
6.63
18.57
17/20
Page 18
DMX-SENS2
Electrical Diagram
PR-2705
DMX-SENS1
VCC
VCC
GND
GND
VGS
LED4
View side of no axletree
M1-1
GND
GND
VCC
VCC
DMX-SENS1
PAN ENCODE
+
-
View side of no axletree
J1
VGS2
S1
VGS
PAN & TILT PCB
G
-
PANTILT
D
D
B
B
C
C
A
A
D
D
B
B
C
S1
S2
V
TILT ENCODE
+
LED1
GND
DATA-
DATA+
LCD DISPLAY
C
A
A
DMX-INDMX-OUT
12
3
FEMALEFEMALEMALEMALE
3
12
DMX-INDMX-OUT
3451
PAN
View side of no axletree
J2
TILT
1
2
HALL 1-5
View of mark side
HALL 1-4
View of mark side
VGSVGSVGSVGS VGS VGS
HALL 1-3
View of mark side
HALL 1-1
View of mark side
HALL 1-2
View of mark side
DMX-SENS2
VGS
SENS5
SENS6
VGS VGS
SENS3
SENS4
SENS1
SENS2
V
S
S
G
MOTOR1MOTOR2MOTOR3MOTOR4MOTOR5MOTOR6
D
D
B
B
C
C
A
A
D
D
B
B
C
C
A
A
D
D
B
SLAVE #1 PCB
V
S
G
B
C
C
A
A
D
D
B
B
C
C
A
A
D
D
B
B
C
C
A
A
D
D
B
B
C
C
A
A
COLOUR1
View side of no axletree
M1-2
CTO
View side of no axletree
M1-3
CYAN
View side of no axletree
M1-4
YELLOW
View side of no axletree
M1-5
MAGENTA
View side of no axletree
M1-6A
View side of no axletree
M1-6B
DIMMER-2
D
D
B
B
C
C
A
A
DIMMER-1
+-
Battery
TRANSFORMER
ELECTRONIC
+24V
+24V
+24V
ACL
ACN
FG
G
G
G
FUNCTION DOWN UP ENTER
GND
GND
+
DC24V
-
FAN3
FAN4
3 / 4
HALF
GV
GV
LED2LED3
DC6V
GND
GND
GND
VCC
VCC
DMX-SENS1
DMX-SENS1
DMX-SENS2
FAN & LIGHTING PCB
GG
FAN1
FAN2
FULL
FULL
GV
GV
345
2
GND
GND
VCC
VCC
DMX-SENS1
HALL 2-4
View of mark side
LAMP
DMX-SENS2
IGNITOR
ELECTRONIC
BALLAST
12 162345
TO IGNITOR
GROUND
L
N
HALL 2-1
View of mark side
Thermostat
HEAD FAN 1HEAD FAN n
BOX FAN
HEAD FAN 1HEAD FAN n
DMX-SENS2
SENS5
SENS6
VGSVGSVGS
SENS3
SENS4
SENS1
SENS2
V
S
S
G
MOTOR1MOTOR2MOTOR3MOTOR4MOTOR5MOTOR6
D
B
C
A
D
B
C
A
D
B
SLAVE #2 PCB
C
A
D
B
C
A
D
B
C
A
D
B
C
A
View side of no axletree
M2-1
Fresnel Lens Focus
D
B
C
A
View side of no axletree
M2-2
Inside Fresnel Lens 1
D
B
C
A
View side of no axletree
M2-3
Inside Fresnel Lens 2
D
B
C
A
View side of no axletree
M2-4
COLOUR 2
D
B
C
A
View side of no axletree
M2-5
STROBE 1
D
B
C
A
View side of no axletree
M2-6
D
B
C
A
STROBE 2
Fuse
AC INPUT
Filter
SWITCH
NLE
Page 19
COMPONENT ORDER CODES
NAME PART NO. QUANTITY REMARK
POWER SUPPLY 190010098 1 24V
MAINS FILTER 193020008 1 20A 115/250VAC
THERMOSTAT 190010035 1 120℃ 16A/250V
SWITCH 190010050 1 16A 250V/20A 125VAC
BALLAST 040070081 1 MHS700A5Z RC
IGNITOR 040090043 1 575~1200W
LAMP 100050061 1 MSR 700 SA/2 DE
TILT DRIVE BELT 290151241 1 HTD-750-3M
PAN DRIVE BELT 290151234 1 HTD501-3M
FAN IN FRONT SIDE 030060053 2 DC 24V/0.21A
FAN IN BACK SIDE 030060055 2 DC 24V/0.16A
FAN NEAR THE LAMP 030060054 2 DC 24V/0.20A
FAN NEAR THE CYM 030060052 3 DC 24V/0.09A
PAN MOTOR 1 23HS2039L 6.35*25
TILT MOTOR
DIMMER MOTOR 030040093 2 17HD0013-33L 5*35
ZOOM MOTOR 030040029 1 42BYGH905-3A 5*20
CYM-CYAN MOTOR 1
CYM-YELLOW 1
CYM-MAGENTA MOTOR 1
CTO MOTOR
COLOUR WHEEL 1 MOTOR 1
COLOUR WHEEL 2 MOTOR
FRESNEL LENS MOTOR 030040081 2 14HY5003-01L 5*12
SHUTTER BLADE MOTOR 030040116 2 16HY7001-32L 5*15
PAN/TILT DRIVE PCB 230020177 1
MOTOR DRIVE PCB 1 230020178 1
MOTOR DRIVE PCB 2 230020189 1
DISPLAY PCB 230020220 1
POWER PCB 230020223 1
030040089
030040114
030040096
1 23HS2039L 6.35*25
16HY7001-30L 5*40
1
1
42BYGH016-15A 5*23
19/20
Page 20
PR LIGHTING LTD.
1582 Xingye Avenue, Nancun Panyu
Guangzhou, 511442 China
TEL: +86-20-3995 2888
FAX: +86-20-3995 2330
P/N: 321010254
Last Revision: 28:05:2007
20/20
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