Omega Products zED Installation Manual

User’s Guide

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zSeries Wireless

Sensor System

zED, zED-P, zED-LCD,

zED-LCD-AA, zED-CCELL,

zED-DCELL, zED-H, zCDR

It is the policy of OMEGA to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.

The information contained in this document is believed to be correct, but OMEGA Engineering, Inc. accepts no liability for any errors it contains, and reserves the right to alter specifications without notice.

WARNING: These products are not designed for use in, and should not be used for, patient-connected applications.

This device is marked with the international caution symbol. It is important to read the Setup Guide before installing or commissioning this device as the guide contains important information relating to safety and EMC.

Part 1: Introduction

1.1 Safety and EMC Considerations .................................................................2

1.2 Before You Begin .........................................................................................2

1.3 Description....................................................................................................2

Part 2: Hardware

2.1a Parts of the End Device - zED-P/-LCD/-AA ................................................5

2.1b Parts of the End Device - zED/-CCELL/-DCELL.........................................6

2.1c Parts of the End Device - zED-LCD-AA-H/zED-CCELL-H..........................7

2.1d Parts of the End Device - zED .....................................................................8

2.2a Dimensions and Mounting - End Device - zED-P/-LCD/-AA/-DCELL/-H 9

2.2b Dimensions and Mounting - End Device - zED .......................................10

2.3 External Sensors/Probes for the End Device ........................................10

2.4a Disassembly - End Device - zED-x-P/-LCD ..............................................11

2.4b Disassembly - End Device - zED-x-LCD-AA.............................................12

2.4c Disassembly - End Device - zED-x-CCELL ..............................................13

2.4d Disassembly - End Device - zED-x-DCELL ..............................................14

2.4e Disassembly - End Device - zED-x-LCD-AA-H and zED-x-CCELL-H .....15

2.4f Disassembly - End Device - zED...............................................................16

2.5 Parts of the Coordinator ............................................................................17

2.6 Dimensions and Mounting - Coordinator.................................................18

2.7 DIP Switches...............................................................................................19

2.7.1 DIP Switch Setup: Device ID (DID) .............................................19

2.7.2 DIP Switch Setup: Network ID (NID) ...........................................21

2.7.3 DIP Switch Setup: Ethernet - Coordinator .................................22

2.8 Network Communication Interfaces ........................................................23

2.8.1 10Base-T RJ-45 Pinout.................................................................23

2.8.2 10Base-T Crossover Wiring.........................................................23

2.9 Thermocouple Wiring ...............................................................................23

TABLE OF CONTENTS

Part 3: Network Configuration

3.1 Ethernet (MAC) Address ...........................................................................24

3.2 Network Protocols .....................................................................................24

3.3 DHCP .......................................................................................................24

3.4 DNS .......................................................................................................25

3.5 IP Address ..................................................................................................25

3.5.1 Default IP Address........................................................................25

3.5.2 Changing TCP/IP Properties on Your Computer .......................26

Part 4: Operations

4.0 Testing the Connection .............................................................................27

4.1 iConnect Software......................................................................................28

4.2 Setting a new IP Address over the Network ...........................................30

4.3 Coordinator’s Configurations and Operations .......................................31

4.3.1 Power Up Device ..........................................................................32

4.3.2 Get Readings from the End Device ............................................33

4.3.3 Java Runtime Environment Setup .............................................35

4.3.3.1 Java Runtime Environment 1.4 Setup Instructions...................35

4.3.3.2 Java Runtime Environment 1.5 (5.0) Setup Instructions ..........36

4.3.3.3 Browser Proxy Selection .............................................................37

4.3.4 Java Policy ....................................................................................38

4.3.5 Chart ..............................................................................................40

TABLE OF CONTENTS

(continued)

4.3.6 Diagnostic ...................................................................................................42

4.3.7 Configuration ................................................................................43

4.3.8 Sensor Setup.................................................................................44

4.3.9 Access Control ............................................................................48

4.4 Telnet Setup ...............................................................................................49

4.5 HTTPget Program ......................................................................................49

4.5.1 HTTPget using Port 2000 ............................................................50

4.5.2 HTTPget and ARP to Setup Device IP Address ........................50

4.6 ARP Protocol ..............................................................................................52

4.7 iLog Software..............................................................................................53

4.8 Mail Notifier Software.................................................................................55

4.8.1 Installation.....................................................................................55

4.8.2 Program Options Setup and Configuration ..............................56

4.8.3 Device Setting Setup and Configuration ....................................57

4.8.4 Sending Text Messages to a Cell Phone........................................58

Part 5: Environment / Operating Conditions ......................................................................59

5.1 General Deployment Guidelines .............................................................. 59

5.2 With Line-of-Sight ......................................................................................61

5.3 Without Line-of-Sight ................................................................................62

5.4 Casing and Closure Around the Antenna ................................................62

5.5 Fine Adjustment in Performance ..............................................................63

Part 6: Specifications .......................................................................................................... 64

Part 7: Factory Preset Values ..............................................................................................69

Appendix A Glossary ......................................................................................................70

Appendix B IP Address ..................................................................................................71

Appendix C IP Netmask ..................................................................................................72

Appendix D ASCII Chart ................................................................................................73

ASCII Chart Control Codes .......................................................................74

Appendix E iLog Error Messages ..................................................................................75

Appendix F ASCII / Telnet Commands Table ...............................................................76

Appendix G Frequently Asked Questions (FAQ)..........................................................78

Appendix H Warnings and Regulatory Information .....................................................80

Appendix I Sensor Information ....................................................................................81

LIST OF FIGURES:

Figure 1.1 zSeries Wireless System on the Ethernet Network...................................4

Figure 2.1a Parts of the End Device - zED-P/-LCD/-AA ................................................5

Figure 2.1b Parts of the End Device - zED-CCELL/-DCELL .........................................6

Figure 2.1c Parts of the End Device - zED-AA-H/zED-LCD-AA-H ...............................7

Figure 2.1d Parts of the End Device - zED ....................................................................8

Figure 2.2a Mounting the End Device - zED-P/-LCD/-AA/-DCELL/-H ..........................9

Figure 2.2b Mounting the End Device - zED ................................................................10

Figure 2.3 External Sensors/Probes...........................................................................10

Figure 2.4a Disassembly of the End Device - zED-x-P/LCD .......................................11

Figure 2.4b Disassembly of the End Device - zED-x-LCD-AA....................................12

Figure 2.4c Disassembly of the End Device - zED-x-CCELL......................................13

Figure 2.4c Disassembly of the End Device - zED-x-DCELL......................................14

Figure 2.4e Disassembly of the End Device - zED-x-LCD-AA-H ...............................15

Figure 2.4f Disassembly of the End Device - zED ......................................................16

Figure 2.5 Parts of the Coordinator ...........................................................................17

Figure 2.6 Mounting the Coordinator .......................................................................18

Figure 2.7 Device ID (DID) - 8 Position DIP Switch Setup ........................................19

Figure 2.8 Network ID (NID) - 8 Position DIP Switch Setup .....................................21

Figure 2.9 Ethernet - 4 Position DIP Switch Setup ...................................................22

Figure 2.10 RJ45 Pinout ................................................................................................23

Figure 2.11 10Base-T Crossover Cable Wiring ...........................................................23

Figure 2.12 Thermocouple Wiring & TC Wire Color Chart ........................................23

Figure 3.1 4 Position DIP Switch on Bottom Side of Coordinator ..........................24

Figure 3.2 Network Connections ...............................................................................26

Figure 3.3 Network Connections ...............................................................................26

Figure 4.1 Pinging the Coordinator from MS-DOS Prompt .....................................27

Figure 4.2 Assigning an IP Address using iConnect ...............................................28

Figure 4.3 Accessing the zSeries System for Configuration ..................................29

Figure 4.4 Access Control .........................................................................................30

Figure 4.5 Home Page Menu .....................................................................................31

Figure 4.6 Login and Administrator Password .........................................................31

Figure 4.7 Select Readings by Group .......................................................................33

Figure 4.8 Readings .....................................................................................................33

Figure 4.9 Comma Separated Value Format ...........................................................34

Figure 4.10 Java 1.4.2.x Screen Shot ...........................................................................35

Figure 4.11 Java 1.5.x.x Screen Shot ...........................................................................36

Figure 4.12 Java Policy..................................................................................................38

Figure 4.13 Java Policy..................................................................................................39

Figure 4.14 Select Chart by Group ...............................................................................40

Figure 4.15 Chart

Figure 4.16 Diagnostic ...................................................................................................42

Figure 4.17 Configuration ............................................................................................43

Figure 4.18 Sensor Setup by Group .............................................................................44

Figure 4.19 Sensor Setup ..............................................................................................45

Figure 4.20a Sensor Parameters ....................................................................................46

Figure 4.20b Sensor Parameters for Thermocouple Option .......................................47

Figure 4.21 Access Control ..........................................................................................48

Figure 4.22 HTTPget Example of Polling End Device #1, 2, 3, 4 ................................50

- End Device #1 LAB 50................................................................40

iii

LIST OF FIGURES:

(continued)

Figure 4.23 ARP Commands and Responses .............................................................52

Figure 4.24 iLog Software Logging Data for End Device #1, 3, 4 ..............................53

Figure 4.25 Mail Notifier Main Window.........................................................................55

Figure 4.26 Mail Notifier Profile Setup..........................................................................56

Figure 4.27 Mail Notifier Device Setting ......................................................................58

Figure 5.1 Operation in Buildings ..............................................................................60

Figure 5.2 Fresnel Zone ..............................................................................................61

Figure 5.3 Materials in Buildings ...............................................................................62

Figure 5.4 Channels ....................................................................................................63

Figure I.1 RH Accuracy Chart ..................................................................................81

Figure I.2 Temperature Accuracy Chart ...................................................................81

Figure I.3 Normal Range ............................................................................................81

Table 4.1 iLog Excel Applications.............................................................................54

Table 4.2 Mail Notfier Commands .............................................................................57

Table 6.1 Thermocouple Chart ..................................................................................65

Table 6.2 Estimated Battery Lifetime Chart..............................................................67

NOTES, WARNINGS and CAUTIONS

Information that is especially important to note is identified by the following labels:

• NOTE

• WARNING or CAUTION

• IMPORTANT

• TIP

NOTE: Provides you with information that is important to successfully

setup and use the zSeries Wireless System.

CAUTION or WARNING: Tells you about the risk of electrical shock.

CAUTION, WARNING or IMPORTANT: Tells you of circumstances

or practices that can affect the instrument’s functionality and must refer to accompanying documents.

TIP: Provides you helpful hints.

⻬⻬⻬⻬⻬⻬⻬⻬⻬⻬⻬⻬⻬⻬

FEATURES

Web S Ema Tem Humi Baro Dual No Spe

erver

il Alarms

perature

dity

metric Pressure

Thermocouple Input

cial Software

Required

PART 1 INTRODUCTION

1.1 Safety and EMC Considerations

Refer to the Environment/Operating Conditions Section.

Warning: the following parts of the unit are ESD sensitive:

• Plastic connector of the antenna

• LCD display

• Metal connectors for signal and power

• Metal body of the sensor probe EMC Considerations

• Whenever EMC is an issue, always use shielded cables.

• Never run signal and power wires in the same conduit.

• Use twisted-pair wires for signal connections.

• Install Ferrite Bead(s) on signal wires close to the instrument if EMC problems persist. Failure to follow all instructions and warnings may result in injury!

1.2 Before You Begin Inspecting Your Shipment: Remove the packing slip and verify that you have received

everything listed. Inspect the container and equipment for signs of damage as soon as you receive the shipment. Note any evidence of rough handling in transit. Immediately report any damage to the shipping agent. The carrier will not honor damage claims unless all shipping material is saved for inspection. After examining and removing the contents, save the packing material and carton in the event reshipment is necessary.

Customer Service: If you need assistance, please contact the Customer Service Department nearest you.

Manuals, Software: The latest Operation Manual as well as free configuration software (iConnect), data-logging software (iLog) and Mail Notifier are available at the website

listed on the cover page of this manual or on the CD-ROM enclosed with your shipment.

1.3 Description

The zSeries wireless sensor system provides Web-based monitoring of Temperature, Humidity, and Barometric Pressure in critical HVAC and Refrigeration applications.

The compact wireless "End Devices" mount discretely on the wall in clean rooms, laboratories, museums, computer server rooms, warehouses, and any remote facility.

Compact End Devices (zED) are powered by two AA 1.5V alkaline batteries. High performance, high power End Devices in NEMA4 enclosures come with two choices.

The AC version (zED-P/-LCD) is powered by a 5 Vdc universal AC power adapter that operates on any voltage worldwide (110 to 240 Vac). Should AC power fail, the unit can operate on a 3.6V ultra-long-life lithium back-up battery (included).

A number of completely wireless wireless End Devices are powered by two AA (zED-LCD-AA), two C-cell (zED-CCELL), or two D-cell (zED-DCELL) alkaline batteries. These End Devices can operate for weeks, months, or years before changing the batteries. Battery life depends on the type of sensor and other user settings such as the frequency of transmission. The zED-DCELL version is not recommended for shock, vibration or in moving equipment.

1.3 Description (continued) The End Devices transmit up to 300 feet/91m (zED) or 3280 feet/1000m (zED-P/-LCD/

-AA/-CCELL/-DCELL), without obstructions or interference, to a "Coordinator" connected

directly to an Ethernet network and the Internet. The wireless system complies with IEEE

802.15.4 operating at 2.4 GHz and the user can switch to different communication channels to avoid interference with other wireless technologies (e.g. Wi-Fi).

To achieve robust and reliable wireless communication, End Devices retransmit data adaptively to the environment so that power consumption is optimized in harsh conditions. The Coordinator also provides error detection mechanism for inactive communication and diagnostic information including signal strength and data transmission success rate to help trouble shooting potential wireless system installation issues.

The zSeries system allows you to monitor and record Temperature, Relative Humidity, and Barometric Pressure over an Ethernet network or the Internet without any special software-just your Web Browser.

We offer a selection of End Devices for a variety of applications. End Devices can take thermocouple types J, K, T, E, R, S, B, C, N and L (DIN J) measuring temperatures up to 2320ºC from two different locations. Also, End Devices are available with built-in sensors, with external sensor probes, and with both built-in and external sensors. The external sensors are designed for harsh environments such as outdoor weather, in HVAC ducts, freezers and refrigerators.

For example, you can select one End Device that has one internal and one external sensor to monitor temperature and humidity both inside and outside a climate-controlled facility.

Each zSeries Coordinator can directly support up to thirty-two (32) End Devices and a maximum of 8 Coordinators can be setup in the vicinity. The Coordinators include AC adapters to operate on any voltage worldwide from 100 to 240 Vac and 50 to 60Hz. The Coordinator connects directly to an Ethernet Network or the Internet. Unlike an RS232 or USB device, it does not require a host computer.

The zSeries Coordinator is an independent node on the network sending and receiving data in standard TCP/IP packets. It is easily configured from a Web Browser and can be password protected. From within an Ethernet LAN or over the Internet, the user simply types the IP address (such as 192.168.1.200) or an easy to remember name (such as "ServRoom" or "Chicago5") and the Coordinator serves a Web Page with the current readings.

The device can trigger an alarm if variables go above or below a set point that you determine. Your alarm can be sent by email to a single user or to a group distribution list, including text messages to Internet enabled cell phones and PDA’s. The "Mail Notifier" software is free and easy to use program for this application.

The zSeries wireless sensor system is easy to install, simple to operate, and features award-winning iServer technology with an Embedded Web Server that requires no special software.

The zSeries system serves Active Web Pages to display real time readings and charts of temperature, humidity, and barometric pressure. You can also log data in standard data formats for use in a spreadsheet or data acquisition program such as Excel or Visual Basic. iLog is a free and easy to use program for logging data to Excel.

The virtual chart viewed on the web page is a Java™ Applet that records a chart over the LAN or Internet in real time. With the zSeries system there is no need to invest time and money learning a proprietary software program to log or chart the data.

1.3 Description (continued)

zED

zED-x-LCD

zED-x-P

zCDR

Server

Chart scales are fully adjustable on the fly. For example, the chart can display one minute, one hour, one day, one week, one month or one year. Temperature and humidity can be charted across the full span (-40 to 125°C, and 0 to 100% RH) or within any narrow range such as (20 to 30°C).

The OPC Server software makes it easy to integrate the zSeries wireless sensor system with many popular Data Acquisition and Automation programs offered by Omega, Wonderware, iConics, Intellution, Rockwell Automation, and National Instruments, among others.

The following example illustrates how you can hookup zSeries wireless system to your network:

The zSeries wireless system consists of a single Coordinator and one or more End Devices. End devices will send data periodically to the Coordinator where it serves as a gateway between the users and the End Devices. The users can access the data through the Coordinator’s web server and provided data acquisition software.

A standard web browser can be used to monitor and chart temperature, humidity, and barometric pressure. The browser can also be used to configure the device’s IP address, passwords for access and overall configuration parameters.

Figure 1.1 zSeries Wireless System on the Ethernet Network

PART 2 HARDWARE

POWER

INPUT 5 VDC

SENSOR

INPUT

MODEL # SERIAL #

#.#

2 9

Unit Addr Group Net. Addr

FRONT

REAR

1314

2.1a Parts of the End Device (zED-P/-LCD/-AA)

1 8 position DIP switch (under cover), sets the NID and DID of the End Device

(see Section 2.7 for details) 2 Power Switch 3 Label for Unit Address, Group No. and Network ID Address (NID) 4 Wall mounting holes 5 Label with model and serial numbers 6 Radio module firmware revision location on label 7 Case’s tray, where the PCB, sensor and batteries are mounted 8 Case’s cover 9 Transmit LED (blue) 10 4 Screws attaching Cover 11 External probe/sensor, through cable gland (for zED-TC-x) or quick

disconnect connector . Refer to Figure 2.2a for connector configurations. 12 Power Input, through quick disconnect connector (for zED-P & zED-LCD) 13 Antenna Mount 14 Thermocouple (if ordered) removable terminal block connector (under cover) 15 LCD Display (for zED-LCD & zED-LCD-AA) 16 Two AA alkaline batteries (for zED-LCD-AA) or one lithium back-up battery

(for zED-P & zED-LCD) (located under cover)

Figure 2.1a Parts of the End Device (zED-P/-LCD/-AA)

Warning:

the following parts are ESD sensitive.

2.1b Parts of the End Device (zED-CCELL/zED-DCELL)

SENSOR INPUT

MODEL # SERIAL #

#.#

Unit Addr Group Net. Addr

FRONT

REAR

Warning:

the following parts are ESD sensitive.

1 8 position DIP switch (under cover), sets the NID and DID of the End Device

(see Section 2.7 for details)

2 Power Switch (under cover) 3 Label for Unit Address, Group No. and Network ID Address (NID) 4 Wall mounting holes 5 Label with model and serial numbers 6 Radio module firmware revision location on label 7 Case’s tray, where the PCB, sensor and batteries are mounted 8 Case’s cover 9 Transmit LED (blue) 10 Four (4) Screws attaching Cover 11 Two (2) C-cell or D-cell batteries (under cover) 12 External probe/sensor, through cable gland (for zED-TC-x) or quick

disconnect connector . Refer to Figure 2.2a for connector configurations. 13 Antenna Mount 14 Thermocouple (if ordered) removable terminal block connector (under cover)

Figure 2.1b Parts of the End Device (zED-CCELL/zED-DCELL)

2.1c Parts of the End Device (zED-CCELL-H/zED-LCD-AA-H)

MODEL # SERIAL #

#.#

Unit Addr Group Net. Addr

FRONT

REAR

for -AA for -CCELL

zED-x-CCELL-H zED-x-CCELL-H

FRONT

1 8 position DIP switch (under cover), sets the NID and DID of the End Device

(see Section 2.7 for details)

2 Power Switch (under cover) 3 Label for Unit Address, Group No. and Network ID Address (NID) 4 Wall mounting holes 5 Label with model and serial numbers 6 Radio module firmware revision location on label 7 Case’s tray, where the PCB, sensor and batteries are mounted 8 Case’s cover 9 Transmit LED (blue) 10 Four (4) Screws attaching Cover 11 Two (2) AA alkaline or (2) C-cell alkaline batteries (under cover) 12 External probe/sensor, through quick disconnect connector .

Refer to Figure 2.2a for connector configurations. 13 Antenna Mount 14 LCD Display (if ordered)

Figure 2.1c Parts of the End Device (zED-CCELL-H/zED-LCD-AA-H)

2.1d Parts of the End Device (zED)

FRONT

REAR

MODEL # SERIAL #

#.#

Unit Addr Group Net. Addr

1 8 position DIP switch (under cover), sets the NID and DID of the End

Device (see Section 2.7 for details)

2 Power Switch 3 Label for Unit Address, Group No. and Network ID address (NID) 4 Wall mounting holes 5 Label with model and serial numbers 6 Radio module firmware revision location on label 7 Case’s tray, where the PCB, sensor and batteries are mounted 8 Case’s cover 9 Transmit LED (blue) 10 Case’s latch: squeeze sides to pull the cover off 11 Cable for optional external probe with sensor 12 Optional rear entry for external probes

Figure 2.1d Parts of the End Device (zED)

2.2a Dimensions and Mounting - End Device

3.23 [82.0]

2.046

[51.97]

1.56

[39.7]

0.59

[15.0]

0.236 [5.99]

5.35 [135.8]

4.873 [123.77]

0.140 [3.56] 4 PLCS

TOP VIEW

(COVER REMOVED)

DIMENSIONS ARE IN

INCHES WITH MM IN [ ].

4.24 [107.7]

gland

1.0 [25]

2.25

[57.2]

1.75

[44.5]

QUICK

DISCONNECT

CONNECTORS

CABLE GLAND

(earlier

version)

1 CABLE

GLAND

zED-THP-CCELL/-DCELL/-LCD-AA zED-TP1-CCELL/-DCELL/-LCD-AA zED-TP2-CCELL/-DCELL/-LCD-AA zED-BTP-CCELL/-DCELL/-LCD-AA zED-BTHP-CCELL/-DCELL/-LCD-A

zED-TC-CCELL zED-TC-LCD-AA

2 CABLE

GLANDS

QUICK DISCONNECT CONNECTOR

zED-THP2-CCELL-H

zED-THP2-LCD-AA-H

(mounting pattern same as vertical models)

QUICK

SENSOR

DISCONNECT CONNECTOR

ANTENNA

3.08

[78.1]

0.63 [15.9] DIA

zED-THP2-CCELL-H

zED-THP2-

LCD-AA-H

(zED-P/-LCD/-LCD-AA/-CCELL/-DCELL/-H)

Dimensions are in Inches with MM in [ ].

Material: Polycarbonate

Makrolon Protection: NEMA4/IP65

rated housing

1) Position unit where required. Mark and drill holes as required, using a #6 screw.

2) Attach antenna (refer to Section 5 for Environmental/Operating Conditions) and attach power supply.

Figure 2.2a Mounting the End Device (zED-P/-LCD/-AA/-CCELL/-DCELL/-H)

2.2b Dimensions and Mounting - End Device (zED)

0.94

[23.8]

2.54 [64.5]

SIDE AND FRONT VIEWS INSIDE CASE, MOUNTING

2.54 [64.5] REF

0.32 [8.1]

3.61 [91.8]

3.61 [91.8] REF

1.81 [45.9]

Optional External

Sensor

0.140 [3.56]

2 PLCS

1.90 [48.3]

Position unit where required. Mark and drill holes as required, using a #6 screw.

Material: PBT (Valox)

Figure 2.2b Mounting the End Device (zED)

2.3 External Sensors/Probes for the End Device

FROM TOP TO BOTTOM:

1) External Industrial Probe ,

Temperature / Humidity -THP or

Barometric Pressure / Temperature -BTP, -BTHP

2) External Temperature Stick Probe -TP1

3) External Temperature Lug Mount Probe -TP2

Figure 2.3 External Sensor/Probes

2.4a Disassembly - End Device (zED-x-P/-LCD or zED-TC-P/zED-TC-LCD)

POWER SWITCH

BATTERY CLIPS

TRAY

COVER MOUNTING SCREWS (4)

ANTENNA

COVER

PROGRAMMING/

LCD CABLE

CONNECTOR

DIP SWITCH

5 VDC POWER INPUT

QUICK DISCONNECT

CONNECTOR

(FACTORY INSTALLED)

TRAY MOUNTING

MOUNT

SENSOR/PROBE HOOK-UP (FACTORY INSTALLED)

EXTERNAL SENSOR /

PROBE INPUT

QUICK DISCONNECT

CONNECTOR

3.6VDC LITHIUM

BATTERY BACKUP

LCD CABLE

REMOVABLE TERMINAL BLOCK CONNECTOR FOR

THERMOCOUPLE INPUT (SEE WIRING

SECTION)

CABLE GLAND FOR

THERMOCOUPLE INPUT

(SEE WIRING SECTION)

You may need to open the unit for one of the following reasons:

• To turn on Power Switch.

• To mount unit to wall. Refer to Figure 2.2a for mounting dimensions.

• To connect or replace the 3.6 Vdc lithium back-up battery, (note the polarity of battery).

• To access Thermocouple’s Terminal Block Connector.

• To access programming connector.

Remove Cover as shown below, by removing the 4 Cover Mounting Screws.

Figure 2.4a Disassembly of the End Device

(zED-x-P/zED-x-LCD or zED-TC-P/zED-TC-LCD)

2.4b Disassembly - End Device (zED-x-LCD-AA or zED-TC-LCD-AA)

REMOVABLE TERMINAL BLOCK CONNECTOR FOR

THERMOCOUPLE

INPUT (SEE WIRING

SECTION)

CABLE GLAND FOR

THERMOCOUPLE INPUT

(SEE WIRING SECTION)

TRAY

COVER MOUNTING SCREWS (4)

ANTENNA

COVER

DIP SWITCH

AA ALKALINE

BATTERIES

TRAY MOUNTING

MOUNT

EXTERNAL SENSOR /

PROBE INPUT

QUICK DISCONNECT

CONNECTOR

BATTERY CLIPS

PROGRAMMING/

LCD CABLE

CONNECTOR

LCD CABLE

POWER SWITCH

SENSOR/PROBE HOOK-UP (FACTORY INSTALLED)

You may need to open the unit for one of the following reasons:

• To turn on Power Switch.

• To mount unit to wall. Refer to Figure 2.2a for mounting dimensions.

• To connect or replace the AA alkaline batteries, (note the polarity of battery).

• To access Thermocouple’s Terminal Block Connector.

• To access programming connector.

Remove Cover as shown below, by removing the 4 Cover Mounting Screws.

Figure 2.4b Disassembly of the End Device (zED-x-LCD-AA or zED-TC-LCD-AA)

2.4c Disassembly - End Device (zED-x-CCELL or zED-TC-CCELL)

POWER SWITCH

BATTERY CLIPS

TRAY

COVER MOUNTING SCREWS (4)

ANTENNA

COVER

PROGRAMMING

CONNECTOR

DIP SWITCH

TRAY MOUNTING

MOUNT

CABLE GLAND FOR

THERMOCOUPLE INPUT

(SEE WIRING SECTION)

REMOVABLE TERMINAL BLOCK CONNECTOR FOR

THERMOCOUPLE INPUT

(SEE WIRING SECTION)

C-CELL BATTERIES

QUICK DISCONNECT

CONNECTOR FOR

EXTERNAL SENSOR /

PROBE (WIRING IS

FACTORY-INSTALLED)

(FOR -TC MODEL)

You may need to open the unit for one of the following reasons:

• To turn on Power Switch.

• To mount unit to wall. Refer to Figure 2.2a for mounting dimensions.

• To connect or replace the two C-cell alkaline batteries, (note the polarity of batteries).

• To access Thermocouple’s Terminal Block Connector.

• To access programming connector.

Remove Cover as shown below, by removing the 4 Cover Mounting Screws.

Figure 2.4c Disassembly of the End Device (zED-x-CCELL or zED-TC-CCELL)

2.4d Disassembly - End Device (zED-x-DCELL or zED-TC-DCELL)

POWER SWITCH

BATTERY CLIPS

TRAY

COVER MOUNTING SCREWS (4)

ANTENNA

COVER

PROGRAMMING

CONNECTOR

DIP SWITCH

TRAY MOUNTING

MOUNT

CABLE GLAND (FOR -TC MODEL)

SEE WIRING SECTION FOR THERMOCOUPLE HOOK-UP

QUICK DISCONNECT

CONNECTOR FOR

EXTERNAL SENSOR /

PROBE (WIRING IS

FACTORY-INSTALLED)

THERMOCOUPLE

REMOVABLE

TERMINAL BLOCK

D-CELL BATTERIES

(FOR -TC MODEL)

You may need to open the unit for one of the following reasons:

• To turn on Power Switch.

• To mount unit to wall. Refer to Figure 2.2a for mounting dimensions.

• To connect or replace the two D-cell alkaline batteries, (note the polarity of batteries).

• To access Thermocouple’s Terminal Block Connector.

• To access programming connector.

Remove Cover as shown below, by removing the 4 Cover Mounting Screws.

Figure 2.4d Disassembly of the End Device (zED-x-DCELL or zED-TC-DCELL)

2.4e Disassembly - End Device (zED-x-LCD-AA-H or zED-x-CCELL-H)

TRAY

COVER MOUNTING SCREWS (4)

COVER

DIP SWITCH

AA ALKALINE

BATTERIES

TRAY MOUNTING

ANTENNA MOUNT

EXTERNAL SENSOR /

PROBE INPUT

QUICK DISCONNECT

CONNECTOR

BATTERY CLIPS

PROGRAMMING/

LCD CABLE CONNECTOR

LCD CABLE

POWER SWITCH

BATTERY CLIPS

PROGRAMMING

CONNECTOR

DIP SWITCH

C-CELL BATTERIES

EXTERNAL SENSOR /

PROBE INPUT

QUICK DISCONNECT

CONNECTOR

zED-THP2-LCD-AA-H

zED-THP2-CCELL-H

You may need to open the unit for one of the following reasons:

• To turn on Power Switch.

• To mount unit to wall. Refer to Figure 2.2a for mounting dimensions.

• To connect or replace the alkaline batteries, (note the polarity of battery).

• To access programming connector.

Remove Cover as shown below, by removing the 4 Cover Mounting Screws.

Figure 2.4e Disassembly of the End Device (zED-x-LCD-AA-H or zED-x-CCELL-H)

2.4f Disassembly - End Device (zED)

COVER

LATCH

SENSOR BOARD

EXTERNAL SENSOR/ PROBE

TRAY

POWER SWITCH

BATTERY CLIPS

LATCH

DIP SWITCH

MOUNTING SCREW

PROGRAMMING

CONNECTOR

AA ALKALINE BATTERIES

You may need to open the unit for one of the following reasons:

• To turn on Power Switch.

• To mount unit to wall. Refer to Figure 2.2b for mounting dimensions.

• To connect or replace the two 1.5 Vdc AA alkaline batteries, (note the polarity of

batteries).

• To access programming connector.

Remove Cover as shown below, by pressing sides of cover to release latches.

Figure 2.4f Disassembly of the End Device (zED)

2.5 Parts of the Coordinator

Figure 2.5 Parts of the Coordinator

1 Wall mounting bracket clip holes (3 places) 2 Label with model and serial numbers 3 Coordinator’s firmware revision on label 4 8 position DIP switch, from which the last 3 positions are used to assign the NID,

network ID number (see Section 2.7 for details) 5 Ethernet: RJ45 interface for 10BASE-T connection. 6 Case’s tray, where the PCB is mounted 7 4 position DIP switch, sets the DHCP and Factory Defaults 8 Coordinator’s radio module firmware revision on label 9 Label with default IP address, remove and then write your IP address, in the space

provided

10 Label with MAC address (in hex code) 11 Wall mounting bracket 12 Case’s cover mounting screw (2 places) 13 Label for Network ID address (NID) 14 Power supply: Plus (+) power supply wire connection inside the plug;

Minus (-) power supply wire connection outside the plug

15 Reset button: Used for power reseting the Ethernet board

16 Case’s cover

2.5 Parts of the Coordinator (continued)

66.0 [2.60] REF

33.0 [1.30]

93.1

[3.67]

REF

38.1

[1.50]

27.3

[1.07]

Bracket Clips (3)

Drill 2 HOLES

3.6 [ 0.14]

Use #6 Screws (Provided)

to Mount the Bracket

Ethernet

90.3

[3.56]

REF

32.4

[1.27]

11.7 [0.46]

38.1

[1.50]

61.6 [2.42] REF

Bracket Clips (3)

Bracket Snap

Drill 2 HOLES

3.17 [ 0.125] Use #4 Screws (Provided) to Mount the Bracket

17 Diagnostics LED: (Yellow and Green) Diagnostics: at boot-up they light up for

2 seconds, then turn off;

DHCP: if DHCP is enabled, they blink and stay solid periodically

Network Link LED: (Green) Solid: Indicates good network link.

Activity LED: (Red) Blinking: Indicates network activities (receiving or sending packets).

18 Receive LED (blue) while blinking, the Coordinator looks for the clearest channel to

communicate. Once it finds that channel, the light will change to solid.

19 Antenna connector 20 Power LED: (Green) Solid: Indicates Power-ON

2.6 Dimensions and Mounting - Coordinator

Position unit where required. Mark and drill the two screw holes. Once the bracket is mounted to the wall: align back of unit over the three bracket clips, when engaged, slide downward, the unit will snap in place.

Version A: Metal Enclosure Version B: New Plastic Enclosure

Figure 2.6 Mounting the Coordinator

Attach antenna (refer to Section 5 for Environmental/Operating Conditions) and attach power supply.

If unit is to be mounted on a flat surface, you may take the bottom rubber feet off the unit.

2.7 DIP Switches

OFF

End Device: End Device:

End Device:

zED

(Shown in

"OFF" Position)

DID

NID

6 5 4 3 2 1

THERMOCOUPLE

INPUT BOARD (if -TC Ordered)

6 5 4 3 2 1

ON OFF

SW1

SW2

OFF

THERMOCOUPLE

INPUT BOARD (if -TC Ordered)

SW2

ON OFF

SW1

OFF

SW2

ON OFF

SW1

AA Alkaline Battery

Alkaline

Battery

Alkaline

Battery

zED-CCELL, zED-DCELL zED-P, zED-LCD,

zED-LCD-AA

C-cell or D-cell C-cell or D-cell

Lithium

(For -P or -LCD only)

Battery

(For LCD-AA only)

AA Battery

Back-up Battery

2.7.1 DIP Switch Setup: Device ID (DID) The End Device is shipped with all DIP switches in the "OFF" position.

Figure 2.7 Device ID (DID) - 8 Position DIP Switch Setup

2.7.1 DIP Switch Setup: Device ID (DID) continued

For each End Device you can setup the unique Device ID using DIP switch #1 - 5. The Device ID also determines the Group of the End Device. The Coordinator puts every

eight End Devices into a Group so that the system is more manageable. You can setup the Network ID (NID) (which is the same as the Coordinator’s) with DIP

switches # 6 - 8. Refer to Section 2.7.2.

Device 12345

0 OFF OFF OFF OFF OFF 1 ON OFF OFF OFF OFF 2 OFF ON OFF OFF OFF 3 ON ON OFF OFF OFF 4 OFF OFF ON OFF OFF 5 ON OFF ON OFF OFF

GROUP A

6 OFF ON ON OFF OFF 7 ON ON ON OFF OFF 8 OFF OFF OFF ON OFF

9 ON OFF OFF ON OFF 10 OFF ON OFF ON OFF 11 ON ON OFF ON OFF 12 OFF OFF ON ON OFF 13 ON OFF ON ON OFF

GROUP B

14 OFF ON ON ON OFF 15 ON ON ON ON OFF

Device 12345

16 OFF OFF OFF OFF ON 17 ON OFF OFF OFF ON 18 OFF ON OFF OFF ON 19 ON ON OFF OFF ON 20 OFF OFF ON OFF ON

GROUP C

21 ON OFF ON OFF ON 22 OFF ON ON OFF ON 23 ON ON ON OFF ON 24 OFF OFF OFF ON ON 25 ON OFF OFF ON ON 26 OFF ON OFF ON ON 27 ON ON OFF ON ON 28 OFF OFF ON ON ON

GROUP D

29 ON OFF ON ON ON 30 OFF ON ON ON ON 31 ON ON ON ON ON

2.7.2 DIP Switch Setup: Network ID (NID)

OFF ON

1 SERIAL

2 DEFAULT

3 DHCP

4 TERMINAL

OFF

6 7 8

(Shown in

"OFF" Position)

2 - 5 not used

NID

Each sensor network has a unique Network ID (or NID). For the End Device (see Figure 2.7) and the Coordinator (see Figure 2.8) setup the

Network ID with DIP switches #6 - 8 If there is no other IEEE 802.15.4 system, the default NID can be used where all three

dip switches are OFF.

Coordinator

Rear View

Figure 2.8 Network ID (NID) - 8 Position DIP Switch Setup

PID NID #6 #7 #8

13106 (0x3332) 0 OFF OFF OFF 13107 (0x3333) 1 ON OFF OFF 13108 (0x3334) 2 OFF ON OFF 13109 (0x3335) 3 ON ON OFF 13110 (0x3336) 4 OFF OFF ON

13111 (0x3337) 5 ON OFF ON 13112 (0x3338) 6 OFF ON ON 13113 (0x3339) 7 ON ON ON

Definitions: DID (Device ID): The first 5 DIP switches used to assign a device number

to an End

Device. NID (Network ID): The last 3 DIP switches used to assign a unique network number to a

network of a Coordinator and End Device(s). PID (Personal Network ID): The sum of the Network ID (NID) and 13106 (0x3332). The

PID as defined by IEEE for 802.15.4 standard is an identifying factor for separating

802.15.4 wireless networks to avoid overlapping and allow interoperability. Once the End Devices and the Coordinator start communicating, make sure to push

DIP switch #1, located on the back of the Coordinator to the ON position. This will lock the Coordinator on the same channel it initially established the connection.

It’s a good practice to record NID and DID numbers on designated labels placed on the Coordinator and End Devices, see Figure 2.1 and 2.5.

2.7.3 DIP Switch Setup: Ethernet - Coordinator

OFF ON

1 SERIAL

2 DEFAULT

3 DHCP

4 TERMINAL

OFF

(Shown in

"OFF" Position)

Coordinator

Rear View

Figure 2.9 Ethernet - 4 Position DIP Switch Setup

To set the Coordinator to factory default settings:

1) Slide DIP switch #2 to ON position.

2) Power the Coordinator on and wait about 10 seconds until the Coordinator fully boots up.

3) Set the DIP switch #2 back to OFF position (it does not matter if the Coordinator is powered ON or OFF, just make sure that the DIP switch is set to OFF, otherwise, every time the unit is power-cycled the factory settings will take over).

1) N/C

2) To change Ethernet settings to factory default

3) To enable/disable DHCP

4) N/C

+ 64 hidden pages

Omega Products zED Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual