Omega Products ST10-S User Manual

Page 1
Stepper DriveS
performance Stepper DriveS With aDvanceD featureS anD control optionS
ST Series
l Current Output 0.5 to 10.0 A l Configurator
Configuration Software
l Configurable Idle
l External Control Options l Pulse and Direction l Analog Command Signal l Host Command Via RS232/485 l Fault Protection (Over-Voltage,
Under-Voltage, Over-Temp, External Output Shorts, Internal Amplifier Shorts)
l Multi-Axis System with
SiNet
TM
l Stand-Alone Programming
on Si Model
l Microstepping Emulation
(Up to 51200 steps/revolution)
Hub
TM
Advanced Features
l Auto Setup: Measures Motor
Parameters and Configures Tuning Parameters
l Self-Test: Detects Encoder
and Determines Resolution; Diagnoses Miswires and Open Phases
l Torque Ripple Smoothing:
Smoother Motion at Lower Speeds
l Command Signal Smoothing:
Assures Smooth Acceleration/ Deceleration Ramps
l Anti-Resonance: Eliminates
Mid-Range Instability; Allows Stable Operation to 50 rps or Greater
SPECIFICATIONS
ST5-S, ST5-Si POWER AMPLIFIER SECTION
Amplifier Type: MOSFET, Dual
H-Bridge, 4 Quadrant
Current Control: 4 state PWM at 20 KHz Output Current: 0.5 to 5.0 A/phase in
0.01 A increments Power Supply: External 24 to 48 Vdc
power supply required
Input Voltage Range: 18 to 53 Vdc Protection: Over voltage, under voltage,
over-temp, external output shorts (phase-to-phase, phase-to-ground), internal amplifier shorts
Idle Current Reduction: Reduction to any integer percent of full-current after delay selectable in milliseconds
ST10-S, ST10-Si POWER AMPLIFIER SECTION
Amplifier Type: MOSFET, Dual
H-Bridge, 4 Quadrant
Current Control: 4 state PWM at 20 KHz Output Current: 0.5 to 10.0 A/phase in
0.01 A increments Power Supply: External 24 to 80 Vdc
power supply required
Input Voltage Range: 18 to 88 Vdc Protection: Over voltage, under voltage,
over-temp, external output shorts (phase-to-phase, phase-to-ground), internal amplifier shorts
Configuration
Software Included!
ST5-S shown close to actual size.
Idle Current Reduction: Reduction to any integer percent of full-current after delay selectable in milliseconds
-S AND -SI (COMMON FEATURES) CONTROLLER SECTION
Mode of Operation: Step and direction,
CW/CCW, encoder following, oscillator, joystick, SCL, Si (Si programming is only available on the -Si models)
Microstep Resolution: Software selectable from 200 to 51,200 steps/rev in increments of 200 steps/rev
Speed Range: Depends upon selected resolution; amplifier is suitable for speeds up to 50 rps
Anti-Resonance: Raises the system damping ratio to eliminate mid-range instability and allows stable operation to 50 rps
Waveform: Allows for fine adjustment of phase current waveform harmonic content to reduce low-speed torque ripple in the range 0.25 to 1.5 rps
Dymanic Smoothing: Software configurable filtering (4th order, elliptic) for use in removing spectral components from the command sequence; reduces jerk and excitation of extraneous system resonances
Encoder Option: Employs encoder (high or low resolution) to provide stall detection, stall prevention and perform position verification and maintenance
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Communnication Interface: RS232;
SCL
RS485 option available for Si models Ambient Temperature: 0 to 55°C
(32 to 158°F)
Humidity: 90% non-condensing
-Si CONTROLLER SECTION Non-Volatile Storage: Program
and drive configuration are saved in EEPROM memory
INPUTS X1, X2: Optically isolated, differential,
5V; minimum pulse width = 250 ns; maximum pulse frequency = 2 MHz
Function: Step and direction, encoder following, sensor, home or branch select
X3: Optically isolated, 12 to 24V, sourcing or sinking, shares common with X3-X6
Function: Motor enable, sensor, home or branch select
X4: Optically isolated, 12 to 24V, sourcing or sinking, shares common with X3-X6
Function: Alarm reset, sensor, home or branch select
X5, X6: Optically isolated, 12 to 24V, sourcing or sinking, shares common with X3-X6
Function: Jogging, sensor, home or branch select
X7, X8: Optically isolated, differential, 12 to 24V
Function: CW and CCW limits, sensor, home or branch select
OUTPUTS Y1: Optical darlington, 30V,
100 mA max, NPN/sinking, shared common with Y2 and Y3
Function: Brake or general purpose programmable
Y2: Optical darlington, 30V, 100 mA max, NPN/sinking, shared common with Y1 and Y3
Function: Motion, tach or general purpose programmable
Y3: Optical darlington, 30V, 100 mA max, NPN/sinking, shared common with Y1 and Y2
Function: Fault or general purpose programmable
Y4: Optical darlington, 30V, 100 mA max, configurable as sinking or sourcing
Function: General purpose programmable
Analog Inputs (2):
Range: Software selectable: 0 to 5V, ±5V, 0 to 10V, ±10V
Resolution: 12 bits (±10V signal range) 11 bits (0 to 10V or ±5V signal range) 10 bits (0 to 5V signal range)
Encoder: Differential line receivers suitable for 200 KHz or greater
-S CONTROLLER SECTION Non-Volatile Storage: Configurations
are saved in FLASH memory aboard the DSP
Step and Direction Inputs: Optically isolated, differential, 5V; minimum pulse width = 250 ns; maximum pulse frequency = 2 MHz
Function: Step and direction, run/stop and direction or CW and CCW Limits
Enable Input: Optically isolated, 5 to 12V Function: Motor enable, speed select
or alarm reset Output: Optically Isolated, 24V,
10 mA max
Function: Fault, motion, tach, or brake
Analog Input: 0 to 5V, 12 bits resolution
ST5-S and
ST10-S
86 (3.39)
15 (0.61)
50 (1.98)
(1.125)
17 (0.663)
93 (3.65)
Dimensions: mm (inch)
76 (3.0)
29
6X SLOT 0.16 WIDE, FULL R
15 (0.61)
50 (1.98)
)
SoftWare St configurator
ST5-Q
tm
ST5-Si and
ST10-Si
120 (4.74)
127 (5.0)
(1.75)
6X SLOT 0.16 WIDE, FULL R
Software Included
Free with
Purchase of
ST Drives!
76 (3.0)
45
D-27
l Simple Drive Setup l Store and Download
Configurations
Page 3
drive #1
drive #2
drive #3
drive #4
Host
PC
or
PLC
Optical
Isolation
Optical
Isolation
OUT1 OUT2 OUT3 OUT4
IN1 IN2 IN3 IN4
acceSSorieS
Multi-Axis Systems
Connect up to 4 drives on a mult-axis system using SiNet Hub Programmer your sequence of events, then download to the hub for a stand-alone system or send serial commands to the drives from a PC, PLC, HMI, or other host controller.
TM
Hub 444. Use SiNet
TM
software to develop
Order
HUB 444
Separately. See
omega.com
HUB 444
for Multi-Axis
Systems
RECOMMENDED POWER SUPPLIES (ORDER SEPARATELY) ST5-S and –Si: OMPS150A24, 24 Vdc at 6.3 A. See omega.com for details. ST10-S and –Si: OMPS300A48, 48 Vdc at 6.7 A. See omega.com for details.
FUSING Internal Fuse: ST5 and ST10 contain internal 10 A fast acting fuses
OMRC-050 Regen Clamp—For Stepper Drive Power Supply Protection
l Voltage Range 24 to 80 Vdc l 50 W Power Dissipation l Regen Present LED l Power LED l 76 x 102 x 6.4 mm (3 x 4 x 2.5")
SPECIFICATIONS
Input Power Cont: 50 W Input Power Peak: 800 W Voltage Range: 24 to 80 Vdc
Order
OMRC-050
Separately. See
omega.com
OMRC-050 shown smaller than actual size.
Recommended When Using:
NEMA 17 motors @ speeds > 30 rps NEMA 23 motors @ speeds > 10 rps NEMA 34 motors @ speeds > 4 rps
HUB 444 with DIN rail mounting kit shown smaller than actual size.
Order Power
Supplies
Separately. See
omega.com
OMBOB-1 Breakout Box for I/O Connector
l Break out DB-25 I/O Connector to
Screw Terminals
l Includes 1 m (3') Cable l Compatible with ST5-Si and ST10-Si
OMBOB-1 shown smaller than actual size.
Great for
prototyping
systems!
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0
01020
30
40 50
s p r
ST5 HT17-075/HT17-275
Connection: Parallel Drive setting: 1.6 A/phase, 20,000 spr
60
50
40
30
20
10
oz-in
24 Vdc
48 Vdc
ST10 HT34-485
Connection: Parallel Drive setting: 10.0 A/phase, 20,000 spr
24 Vdc 48 Vdc 80 Vdc
600
500
400
300
200
100
0
01020304050
oz-in
rps
s p r
ST10 HT34-486
Connecting: Parallel Drive setting: 9.7 A/phase, 20,000 spr
24 Vdc
80 Vdc48 Vdc
1000
900
800
700 600 500
400 300 200 100
0
0
10 20 30 40 50
oz-in
ST5 HT23-400/HT23-600
Connection: Parallel Drive Settings: 3.4A 20,000 spr
24 Vdc 48 Vdc
240 220 200 180 160 140 120 100
80 60 40 20
0
0510 15 20 25
30
35 40
Torque (oz-in)
Speed (rev/sec)
0
20
40
60
80
120
100
0510 15 20 25 30 35 40
ST5 HT23-397/HT23-597
Connection: Parallel Drive setting: 3.4A 20,000 spr
24 Vdc
48 Vdc
160
140
Speed (rev/sec)
Torque (oz-in)
ST10 HT34-487
Connection: Parallel Drive setting: 10.0 A/phase, 20,000 spr
24 Vdc
48 Vdc
80 Vdc
1400
1200
1000
800
600
400
200
0
010
20
30
40 50
oz-in
rps
torque-SpeeD curveS
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Page 5
0
20
40
60
80
100
120
0510 15 20 25 30 35 40
ST5/ST10 HT24-100
Connection: 4 lead Drive settings: 3.36A 20,000 spr
24 Vdc 48 Vdc
Speed (rev/sec)
Torque (oz-in)
0
20
40
60
80
100
120
140
160
180
0510 15 20 25 30 35 40
ST5/ST10 HT24-105
Connection: 4 lead Drive settings: 4.8A 20,000 spr
24 Vdc
48 Vdc
Speed (rev/sec)
Torque (oz-in)
0
50
100
150
200
250
300
0510 15 20 25 30 35 40
ST5/ST10 HT24-108
Connection: 4 lead Drive settings: 4.8A 20,000 spr
24 Vdc
48 Vdc
60 Vdc (ST10 drives)
350
Speed (rev/sec)
Torque (oz-in)
0
50
100
150
200
250
300
350
400
450
0510 15 20 25 30 35 40
ST10 HT34-504
Connection: Parallel Drive settings: 7.56 A 20,000 spr
24 Vdc 48 Vdc 60 Vdc
Speed (rev/sec)
Torque (oz-in)
0
100
200
300
400
500
600
700
800
0510
15
20 25 30 35 40
ST10 HT34-505
Connection: Parallel Drive settings: 7.56A 20,000 spr
24 Vdc
48 Vdc 60 Vdc
Speed (rev/sec)
Torque (oz-in)
0
100
200
300
400
500
600
700
800
900
1000
0510 15
20
25 30 35
40
ST10 HT34-506
Connection: Parallel Drive settings: 6.72 A 20,000 spr
24 Vdc
48 Vdc
60 Vdc
Speed (ref/sec)
Torque (oz-in)
To Order Visit omegamation.com/st_series for Pricing and Details
MODEL NO. DESCRIPTION
ST5-S Performance stepper drive with 5 A output ST5-Si Performance stepper drive with Si Programmer ST5-Si-485 Performance stepper drive with Si ProgrammerTM and RS485 option
ST5-Si-ENC Performance stepper drive with Si ProgrammerTM and encoder option ST5-Si-ENC-485 Performance stepper drive with Si ProgrammerTM and encoder plus RS485 options
ST10-S Performance stepper drive with 10 A output ST10-Si Performance stepper drive with Si Programmer ST10-Si-485 Performance stepper drive with Si ProgrammerTM and RS485 option ST10-Si-ENC Performance stepper drive with Si ProgrammerTM and encoder option ST10-Si-ENC-485 Performance stepper drive with Si ProgrammerTM and encoder plus RS485 options
Note: Software and download cable included. Ordering Example: ST5-S, performance stepper drive with 5 A output.
TM
TM
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Page 6
RECOMMENDED MOTORS FOR ST5
MODEL NO. DESCRIPTION
OMHT17-275 NEMA 17, 62.3 oz-in holding torque OMHT24-100 NEMA 24, 123 oz-in holding torque
OMHT23-597 NEMA 23, 177 oz-in holding torque OMHT24-105 NEMA 24, 177 oz-in holding torque OMHT17-075 NEMA 17, 62.8 oz-in holding torque OMHT23-600 NEMA 23, 264.8 oz-in holding torque OMHT23-397 NEMA 23, 177 oz-in holding torque OMHT24-108 NEMA 24, 354 oz-in holding torque OMHT23-400 NEMA 23, 264 oz-in holding torque
Ordering Example: ST5-Si, performance stepper drive with Si ProgrammerTM, and OMHT17-075, NEMA 17 high torque step motor. See omegamation.com for more motor specs. Torque-speed curves for recommended motor shown above.
RECOMMENDED MOTORS FOR ST10
MODEL NO. DESCRIPTION
OMHT24-100 NEMA 24, 123 oz-in holding torque OMHT24-105 NEMA 24, 177 oz-in holding torque OMHT24-108 NEMA 24, 354 oz-in holding torque OMHT-34-504 NEMA 34, 396 oz-in holding torque OMHT34-485 NEMA 34, 650 oz-in holding torque OMHT34-505 NEMA 34, 849 oz-in holding torque OMHT-34-506 NEMA 24, 123 oz-in holding torque OMHT34-486 NEMA 34, 1200 oz-in holding torque OMHT34-487 NEMA 34, 1845 oz-in holding torque
Ordering Example: ST10-Si, performance stepper drive with Si ProgrammerTM, and OMHT34-487, NEMA 34 high torque step motor.
ACCESSORIES
MODEL NO. DESCRIPTION
ENC-ST-CA-10 Encoder cable for ST drive, 3 m (10') OMBOB-1 Breakout box for I/O connector
OMPS150A24 Stepper drive power supply for ST5 series, 24 Vdc, 6.3 A OMPS300A48 Stepper drive power supply for ST10 series, 48 Vdc, 6.7 A OM-CONV-USB USB to RS232 interface converter
OMRC-050 Motor regeneration clamp POWER CORD-SE AC power cord with stripped end termination OM-PL-USBS USB to RS232 converter; works with Windows Vista and Windows 7 OMG-USB-485-1 USB to RS422/485/530 interface converter; USB-A to DB25-male DB25F/9M cable
OMG-CA175 DB25F/9M cable (DB9 RS422 pinout) SI-PROG-CBL Replacement programming cable (comes with drive) DRIVE-CBL Replacement MMI and/or HUB communications cable (comes with MMI-01 and HUB 444) DSUB-9-MF DIN rail interface module, 9-pin DSUB-25-MF DIN rail interface module, 25-pin DSUB-9-MF-CBL DSUB cable, 9-pin, 2 m (6.6'), male/female connectors DSUB-25-MF-CBL DSUB cable, 25-pin, 2 m (6.6'), male/female connectors
Ordering Example: ST10-Si-ENC-485, 10 A performance stepper drive with Si programmer plus encoder and RS485 options, ENC-ST-CA-10, 3 m (10') encoder cable for ST drive, and OMBOB-1, breakout box for I/O connector.
(DRB RS422 pinout)
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