Omega Products SPRTX-SS1-M12-2 Installation Manual

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SPRTX-SS SERIES
Industrial RTD Connector/Transmitter
INSTRUCTION
SHEET
M4755/0311
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General Description
The OMEGA®2-wire SPRTX-SS Series temperature transmitters are high performance, low cost, industrial transmitters designed for direct connection to most CIP (clean-in-place) sanitary Pt100 probes and sensors that incorporate a M12 style connector. All models feature an encapsulated micro miniature signal conditioner built into a sealed connector housing. The signal conditioner converts the resistive change of a 100 , 0.00385 RTD probe or sensor into an industry-standard 2 wire, 4 to 20 mA analog output across a dedicated temperature range. This analog output can be sent hundreds of feet away from the location of your sensor (probe) to an indicating device, controller, PLC, computer, data logger or chart recorder. Your SPRTX-SS temperature transmitter has been factory calibrated to provide maximum performance and requires no field adjustments.
Omega’s SPRTX-SS transmitters are available in M12-1 and M12-2 models, allowing for more flexible international use. The SPRTX-SS1-M12-1 and SPRTX-SS2-M12-1 are designed for use commonly in North America. The SPRTX-SS1-M12-2 and SPRTX-SS2-M12-2 are geared towards European applications.
Unpacking
Remove the packing list and verify that you have received all your equipment. If you have any questions about the shipment, please call Customer Service at: 1-800-622-2378 or 203-359-1660.
On the web you can find us at: omega.com e-mail: cservice@omega.com
When you receive the shipment, inspect the container and equipment for any signs of damage. Note any evidence of rough handling in transit. Immediately report any damage to the shipping agent.
NOTE:
The carrier will not honor any damage claims unless all shipping material is saved for inspection. After examining and removing contents, save packing material and carton in the event reshipment is necessary.
The following items are supplied in the box with your SPRTX Connector/Transmitter.
• This User's Manual, # M-4755 (1 ea.)
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PIN #2
PIN #1
PIN #3
PIN #4
KEYWAY
PIN #1
PIN #2
PIN #3
WIRING OPTION #2
PIN #1
PIN #4
PIN #3
WIRING OPTION #1
SPRTX-SS Series Industrial RTD Connector/Transmitter
SPRTX-SS Temperature Transmitter
Model No. Description* Range
SPRTX-SS1-M12-1 Pt100 Transmitter, Wiring Option 1 SPRTX-SS1-M12-2 Pt100 Transmitter, Wiring Option 2 SPRTX-SS2-M12-1 Pt100 Transmitter, Wiring Option 1 SPRTX-SS2-M12-2 Pt100 Transmitter, Wiring Option 2
* See Figure 1 for Wiring Option information
Recommended Accessories
Power Supply, OMEGA Part No.: PSU-93 Shielded 2-conductor cable (100 ft), OMEGA Part No.: TX2-100
Figure 1. Wiring Options
Introduction/Safety
Your SPRTX-SS Temperature Transmitter has been designed for ease of use and flexibility. It is important that you read this Users Manual completely and follow all safety precautions before operating your unit.
Precautions
1. FOLLOW ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS OUTLINED IN THIS MANUAL.
2. INSURE PROBE/M12 CONNECTOR CONNECTION IS ALWAYS FULLY TIGHTENED DURING USE.
3. ADD ADDITIONAL SAFE GUARDS TO YOUR SYSTEM IN CRITICAL APPLICATIONS WHERE DAMAGE OR INJURY MAY RESULT FROM PROBE/CONNECTOR SEPARATION OR FAILURE.
4. NEVER EXPOSE THE CONNECTOR/MODULE BODY TO AMBIENT TEMPERATURES ABOVE 85ºC (185ºF) OR BELOW -40°C (-40°F). DAMAGE MAY RESULT.
5. DO NOT OPERATE IN FLAMMABLE OR EXPLOSIVE ENVIRONMENTS.
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6. DO NOT USE IN HUMAN MEDICAL OR NUCLEAR APPLICATIONS.
7. NEVER OPERATE WITH A POWER SOURCE OTHER THAN WHAT IS SPECIFIED IN THIS MANUAL.
-99 to 20°C (-146 to 406°F)
2 to 569°C (36 to 1056°F)
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SPRTX-SS Series Industrial RTD Connector/Transmitter
500.1C
24V
+
+
CONTROL ROOM
MA NU FAC TU RI NG AR EA
SPRTX-SS CONNECTOR/ TRANSMITTER
PT-100 SANITARY RTD PROBE
a=0.00385
PROCESS METER OR CONTROLLER
DC POWER SUPPLY
1000 FT. MAX
8. REMOVE AND OR DISCONNECT POWER SOURCE BEFORE ATTEMPTING INSTALLATION OR MAINTENANCE.
9. ALWAYS OPERATE YOUR UNIT WITH THE SHIELD WIRE CONNECTED TO EARTH GROUND.
10. INSTALLATION AND WIRING SHOULD BE DONE BY TRAINED
PROFESSIONALS ONLY.
11. DO NOT OPEN OR DISASSEMBLE YOUR UNIT.
There are no user serviceable parts inside your unit. Attempting to open, repair or service your unit will void your warranty.
Theory of Operation
A 4-20 mA loop is a series loop in which a transmitter will vary the current flow depending on the input to the transmitter. With the SPRTX-SS the amount of current allowed to flow in the loop will vary depending on the resistance change, due to changes in the temperature being measured by the Sanitary RTD sensor (probe). Some advantages of a current output over a voltage output is that the signal measured is less susceptible to electrical noise interference and the loop can support more than one measuring instrument as long as the maximum loop resistance is not exceeded.
A typical application utilizing a current loop will normally consist of a power supply, the transmitter and a meter, recorder or controller to measure the current flow. The loop resistance is the sum of the measuring instruments and wire used. The maximum allowable loop resistance for the SPRTX-SS to function properly is found by using the following formula:
Rmax = (power supply voltage – 9 volts)/.02 amps
For applications that require a voltage output, the 4-20mA signal from the SPRTX-SS can be converted in the field by adding a 250 Ohm shunt resistor that will convert the transmitters output to a 1-5 Vdc signal when wired correctly.
NOTE:
Figure 2. SPRTX-SS Operation
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SPRTX-SS Series Industrial RTD Connector/Transmitter
PATENTED CONNECTOR/TRANSMITTER WITH M12 CONNECTION
PT-100 SANITARY RTD PROBE
MANUFACTURING AREA
85°C (185°F) AMBIENT TEMP. MAX
SPRTX-SS CONNECTOR/TRANSMITTER
RTD
PROBE
3" (76mm) MIN.
SHIELD (E.G., WALL)
HEAT
SOURCE
Mounting Your SPRTX to Probes
The SPRTX-SS Series of connector/transmitters are designed for quick connection to Sanitary RTD sensors and probes. See below for correct usage.
Figure 3. SPRTX-SS Connection
Protection from High Ambient Temperatures
NOTE:
Your SPRTX-SS Connector/Transmitter Assembly can be damaged if exposed to ambient temperatures above 85°C (185°F). Some applications may require that you shield the SPRTX-SS unit from radiated heat as shown below. You should always use a probe where the length allows for a safe distance of 76 mm (3") or more between the body of the SPRTX-SS and your source of heat.
Figure 4. SPRTX-SS Temperature/Protection
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SPRTX-SS Series Industrial RTD Connector/Transmitter
500.1C
24V
+
+
P
OWER SUPPLY
DC VOLTAGE INPUT METER
B
ARE WIRE
RED WIRE
BLACK WIRE
MUST BE
CONNECTED
T
O EARTH
GROUND
S
PRTX-SS
250 RESISTER
500.1C
24V
+
+
POWER SUPPLY
DC VOLTAGE INPUT METER
BARE WIRE
RED WIRE
BLACK WIRE
MUST BE
CONNECTED
TO EARTH
GROUND
SPRTX-SS
Transmitter Wiring Examples
Figure 5. Transmitter Wiring: 2-Wire, 4 to 20mA Output
Converting from 4 to 20mA Output to 1 to 5Vdc Output (3-wire)
Figure 6. Transmitter Wiring: 3-Wire, Converting From 4 to 20mA Output to 1-5Vdc Output
WHEN WIRED FOR 1-5 Vdc OPERATION THE MINIMUM OPERATING VOLTAGE MUST BE INCREASED TO 15 Vdc.
NOTE:
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SPRTX-SS Series Industrial RTD Connector/Transmitter
Temperature to Analog Output Calculations
Models: SPRTX-SS1-M12-1, SPRTX-SS1-M12-2
Temp deg. C Temp deg. F RTD Resistance Output mA
-99 -146 60.67 4.00
-50 -58 80.31 6.55 0 32 100.00 9.16
25 77 109.73 10.46 50 122 119.40 11.77
75 167 128.99 13.07 100 212 138.51 14.37 125 257 147.95 15.67 150 302 157.33 16.98 175 347 166.62 18.28 208 406 178.80 20.00
Models: SPRTX-SS2-M12-1, SPRTX-SS2-M12-2
Temp deg. C Temp deg. F RTD Resistance Output mA
-18 0 92.95 3.54 2 36 100.78 4.00
25 77 109.73 4.65
50 122 119.40 5.35 100 212 138.51 6.77 150 302 157.33 8.18 200 392 175.86 9.59 250 482 194.10 11.00 300 572 212.05 12.41 400 752 247.09 15.23 500 932 280.98 18.10 569 1056 303.68 20.00
Calibration/Service
Your transmitter has been factory calibrated to meet or exceed the specifications outlined in this manual. No field adjustments are needed or possible on your unit. If your unit should become damaged or malfunction, please contact Omega Customer Service at:
On the web you can find us at:
omega.com e-mail: cservice@omega.com
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Specifications
Supply Voltage: 9 to 24 Vdc @ 30mA max
Max Load: Rmax () = (V supply – 9V)/0.02 A
Max Input Lead Resistance: 50V
Output: Linearized 4 to 20 mA
Accuracy: ±0.5% of full scale @ 23ºC (73ºF)
Repeatability: ± 0.25ºC (± 0.5ºF)
Temperature Effect: ±0.00022 mA/ºC (±0.00012 mA/ºF)
Temperature Input Range by model
SPRTX-SS1: -99 to 208ºC (-146 to 406ºF) SPRTX-SS2: 2 to 569ºC (36 to 1056ºF)
Input: 3-wire, Pt100 (=0.00385) 4-wire compatible
Probe/Sensor Input Connection
Transmitter Operating Temp: -40 to 85ºC (-40 to 185ºF)
Output Connection: 2-wire, Shielded, polyurethane cable 4 m
Approvals: CE Marked
Max Loop Resistance: Ohms = (V supply – 9 V)/0.02 A
Dimensions: 76 L x 20 mm D (3 x 0.8") without cable
Weight: 110 g (0.25 lb) max with cable
SPRTX-SS Series Industrial RTD Connector/Transmitter
M12, 4-pin female, (connects to RTD probes having a 12M, 4-pin male connection)
(12') included
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OMEGAnet®Online Service Internet e-mail
omega.com info@omega.com
U.S.A.: Omega Engineering, Inc., One Omega Drive, P.O. Box 4047
SO 9001 CertifiedStamford, CT 06907-0047
I
Canada: 9
Toll-Free: 1-800-826-6342 Tel: (203) 359-1660
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oll-Free: 1-800-826-6342 TEL: (514) 856-6928
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For immediate technical or application assistance:
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Servicing North America:
Canada: Customer Service: 1-800-622-2378/1-800-622-BEST
Mexico/ E Latin Ameica info@omega.com.mx e-mail:espanol@omega.com
t is the policy of OMEGA Engineering, Inc. to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing
I certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.
The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves the right to alter specifications without notice. WARNING: These products are not designed for use in, and should not be used for, human applications.
Engineering Service: 1-800-872-9436/1-800-USA-WHEN
n Español: 001 (203) 359-7803 FAX: 001 (203) 359-7807
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zech
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France: M
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nited
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ertifiedToll-Free: 0800-488-488 TEL: +44 (0) 161 777-6611
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Servicing Europe:
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ne Omega Drive, River Bend Technology Centre, Northbank
Irlam, Manchester M44 5BD United Kingdom
FAX: +44 (0) 161 777-6622 e-mail: sales@omega.co.uk
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 13 months from
WARRANTY/ DISCLAIMER
date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace period to the normal one (1) year product warrant y t o cover ha ndling and shippi ng time. T his ensures that OM EGA’s customers receive maximum coverage on each
product.
If the unit malfunctions, it must be returned to the factory for evaluation. O MEGA’s Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of havi ng been damag ed as a resu lt of exc essi ve corro sion ; or c urr ent, hea t, moistu re or vib rati on; impr ope r specifi cat ion; misapplication; misuse or other operating conditions outside of OMEGA’ s control. Components in which wear is not warranted, include but are not limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.
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Dire ct all warr anty and repair requests /inqu irie s to t he OMEGA Custom er Service Depa rtme nt. BEFORE RETU RNIN G ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.
FOR WARRANTY tion available BEFORE contacting OMEGA:
1. Purchase Order number under which the product was PURCHASED,
2. Model and serial number of the product under warranty, and
3. Repair instructions and/or specific problems relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC. © Copyright 2011 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied, reproduced, translated, or
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RETURNS, please have the following informa-
RETURN REQUESTS/INQUIRIES
FOR NON-WARRANTY REPAIRS, rent repair charges. Have the following information avail­able BEFORE contacting OMEGA:
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2. Model and serial number of the product, and
3. Repair instructions and/or specific problems relative to the product.
consult OMEGA for cur-
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