SELECTION GUIDE FOR OMEGA®ZENER
BARRIERS FOR INTRINSIC SAFETY
OMEGA®Solid State
Relays and Zener
Barriers for
Intrinsic Safety
The maximum energy
possible at the switch
terminals of the OMEGA
zener barriers is far below the
explosive point of the most
volatile surrounding gas
conditions. The type of
non-voltage-producing
switch or sensor best
fitted for the application
can be used, since
the entire switching
circuit is rendered
intrinsically safe by the
OMEGA®zener barrier.
Because the switching
circuit is low voltage, there
is no shock hazard to
operating or maintenance
personnel.
Installation
and Maintenance
OMEGA®zener barrier
units are normally
installed in a safe area
and connected to the
sensor in a hazardous location;
no explosion-proof or protective
housings are needed. Units install
singly in any position, or can be
grouped on a common earthgrounded plate with mounting tabs
to provide electrical grounding.
Between 6 and 32 threaded
electrical terminals are conveniently
placed atop the unit housings.
®
Single- and dualchannel zenner
barriers, shown
smaller than
actual size.
OMEGA®zener barriers must be installed in conformance with the National Electrical
Code and the Instruction, Installation and Service Bulletin supplied with all units.
Periodic checks of ground bonding and cleanliness of units and terminals constitute
the only maintenance required.
Approvals Hazardous Locations
Group
Model No. UL FM CSA Class Division ABCD EFG
SBG111950 XXX I,II 1,2 XXXX XXX
Single
Channel SBG111956 XXX I,II 1,2 XXXX XXX
Zener Barriers
Dual Channel
Zener Barriers
Note: Zener barrier model numbers SBG54803 and SBG54806 are certified by CSA for mounting inside a suitable enclosure in Div. 2 or
non-hazardous locations and must be connected by means of the 2 studs provided to a grounded copper busbar or equivalent.
SBG111954 XXX I,II 1,2 XXXX XXX
SBG113000 XXX I,II 1,2 XXXXX
SBG114166 XXX I,II 1,2 XXXX XXX
SBG54803 XXX I,II 1,2 XXXX
SBG54806 XXX I,II 1,2 X
K-105
POWER
SUPPLY
ANNUNC.
POWER
SUPPLY
ANNUNC.
(+)
(–)
(+)
(–)
FUSE
FUSE
1
2
1
3
4
2
7
5
6
8
HAZARDOUS AREA SAFE AREA
HAZARDOUS AREA SAFE AREA
SENSOR
SIGNAL
CONDITIONER
ZENER BARRIER
EARTH GROUND
(2 PLACES)
ZENER
BARRIER UNITS
EARTH GROUNDED
MOUNTING PLATE
INTRINSICALLY
SAFE WIRING
RESISTANCE TO GND.
MUST BE LESS THAN
1 FROM
MOUNTING SCREW
OR BRACKET TO
EARTHING MEMBER
TO ENSURE INTEGRITY
NON-INTRINSICALLY
SAFE WIRING
INTRODUCTION TO SOLID STATE SINGLE-
AND DUAL-CHANNEL ZENER BARRIERS
FOR INTRINSIC SAFETY
OMEGA®SingleChannel and DualChannel Zener
Barriers Feature
Intrinsic Safety
With Solid State
Reliability—And
These Additional
Advantages:
⻬ Installation
Economy
⻬ No Explosion-
Proof Enclosures of
any Kind Needed for
Sensor Wiring
⻬ Compact Size—
Streamlines Multiple
Installations
⻬ Encapsulated
Construction—
Impervious to Dust and
Moisture, Shock and
Vibration Resistant
Single- and DualChannel Barriers
For most non-voltage-producing
devices located in a hazardous
area, a single zener barrier that is
negative-earth-grounded (see figure
1) can be used for intrinsic safety.
Instrumentation that produces an
output (signal conditioners) usually
SBG54803 dual-channel zener
barrier, $315, shown smaller
than actual size.
SBG111950 single-channel
zener barrier, $132, shown
smaller than actual size.
requires two barriers,
one for each “floating”
lead. Here, a dual-channel barrier can
be provided (see figure 2), or for
applications in which the instrument
signal return level cannot be
reduced, a supply barrier and a low
resistance return barrier can be
supplied (see diagram 2B on
page K-110).
Sensor switch may be any non-voltage-producing
device. Flow and level switches, temperature
switches (thermostats), pressure switches, or
passive, resistive transducers or transmitters are
typical.
Fig. 1 Positive single-channel zener barrier with
Fig. 2 Positive dual-channel zener barrier with
Note: Terminals 3, 4, 5, and 6 are common and
Installation and Maintenance
OMEGA®Zener barriers are installed in non-hazardous
(safe) locations, and may be grouped on a common,
earth-grounded mounting plate. Intrinsically safe sensor
wiring must be separated from non-intrinsically-safe input
wiring in separate conduits or raceways to prevent by-pass
during testing or servicing. Routine inspections every two
years or less to check integrity of earth-grounding and
electrical connections, and to make sure the unit is clean,
constitute the only maintenance normally required.
Installation and maintenance must be in accordance with the
National Electrical Code and the applicable OMEGA
operator’s manual.Ω
negative ground.
floating leads.
are bonded to the mounting tabs for positive
redundant grounding.
Figure 1
K
Figure 2
®
K-106
SINGLE-CHANNEL ZENER BARRIERS, DC
81 (3-3/16)
36.5
(1-7/16)
12.3
(31/64)
2
3
1
Mounting Accessories
Model No. Price Description
SBG113530 $20 TS32 style rail
mounting clip
SBG111950 single-channel
zener barrier, $132, shown
smaller than actual size.
Output
terminal cover
Mounting screw
Red polysulfone
housing
Locating Pin
Protective cover over the
output terminal (3).
SBG113530 optional rail
mounting clip, $20.
Single-channel zener barriers can
be supplied with a clip for rail
mounting. Clip attaches to barrier
with mounting screw supplied.
Dimensions: mm (in)
MOST POPULAR MODELS HIGHLIGHTED!
To Order (Specify Model Number)
DC Input to
Barrier, Max
Model No. Price Voltage Current, mA Polarity Ω Div. 1, 2 µF mH Temperature
SBG111950 $132 +15 250 Positive 183 0.32 2.0
SBG111954 132 +24 62 Positive 390
SBG111956 132 +30 62 Positive 750
SBG11300 132 +30 250 Positive 303
SBG114166 132 +30 250 Positive 33.9
The exceptionally compact, almost "wafer-thin" design single-channel zener barriers save space and simplify installation, especially in multiples
on a common mounting plate. Single-screw mounting is standard; units can be supplied with an optional clip for rail mounting. The single
through-mounting screw also provides an electrical connection to ground through the earth-grounded mounting surface.
Ordering Example: SBG111954, zener barrier, 24 V, 62 mA and SBG113530, rail mounting clip, $132 + 20 = $152.
Note: Order rail mounting clip separately.
Fuse Rating Signal Resist. Class I & II, Capacitance Inductance Operating
Series
Signal Return Barrier
Applications
Groups
Groups A, B, C,
D, E, F, G
Groups C, D,
E, F, G
Groups A, B, C, -40 to 60°C
D, E, F, G
Reactive Limits
0.12 3.0 -40 to 60°C
0.07 1.8 (-40 to 140°F)
0.20 3.0
0.07 0.35
(-40 to 140°F)
K-107
Ambient