Omega Products QF-061210-T User Manual

K-5
HIGH TEMPERATURE CLOTH-FACED INFRARED PANEL HEATERS
U Most Popular U 870°C (1600°F) Maximum
Operating Temperature
U Black Quartz Ceramic
U Output Wavelength
Between 2.5 and 6 Microns
U No External Reflectors
Required
OMEGALUX®QF Series heaters are very popular infrared panel heaters used in a wide variety of applications. The QF series panel heaters’ radiant surface is constructed through a patented process using bonded high temperature cloth quartz. A black coating is applied to the face of the heater for greater emissivity. A 2.5 cm (1") thick ceramic fiber refractory board is grooved out to support the precision resistance coils.
The resistance coil is then housed into the grooved-out refractory board. A layer of durable, high temperature, cement is used to bond the quartz face to the resistance coils as well as to the refractory coil support. The resistance coils used are an iron/chromium/aluminum alloy which can operate up to 1315°C (2400°F). These are then welded to stainless terminals which are routed to the back of the heater for external electrical connections. The welding insures the best possible electrical path. By changing to stainless buss bars and terminals, the conductivity is increased, insuring less heat buildup in the terminals. The heater board is then
backed up by a high temperature insulation to prevent back heat loss. Finally, this is all packaged in a sturdy aluminized steel frame.
CHOOSING THE RIGHT IR HEATER
Not all infrared heaters are alike. Here is a list of some of the most important questions to answer when determining which heater to choose.
1. RESPONSE TIME: How quickly do heaters need to reach operating temperature? IR heaters can reach operating temperatures as quickly as 2 seconds or take as long as 1 hour. Most take between 5 seconds and 10 minutes.
2. POWER REQUIREMENTS: What watt density (usually referred to as watts per square inch) is required?
3. ENVIRONMENT: What will the ambient temperature be? Will there be any flux, fibers, hazardous chemicals, or any other matter disturbing the environment?
From
$
295
Shown with the CN9000A Series Controller, from $199.
4. CONTROL METHOD: IR heaters can be controlled one of two ways:1) having the heaters on a percentage timer (open loop) and 2) through the use of a temperature control (closed loop) method. The temperature control method is the most accurate way to control heaters and keep them at a consistent temperature. If you choose temperature control, you will have to decide whether to use a thermocouple or a pyrometer to measure temperature.
5. PROCESS NEEDS: Is it a conveyor, indexing, or a stationary process? Does the process call for a cleanable surface on the heater? Are zones in the individual heaters required? Compensation?
6. APPLICATION PROCESS: What exactly is the application? Are you trying to cure something? Melt something? Cook something, etc.?
7. SPACE RESTRICTIONS: Is space limited?
USA
MADE IN
K-6
K
Without With
Thermowell Thermowell
Width Length Dim. Weight
cm (in.) cm (in.) Wattage Voltage Phase Model Number Price Model Number Price Reference kg (lb)
10 W/in
2
15 (6) 30 (12) 720 120 1 QF-061210 $295 QF-061210-T $320 Fig. A 1.4 (3) 15 (6) 46 (18) 1080 120/240 1 QF-061810 338 QF-061810-T 355 Fig. B 2.0 (4.5) 15 (6) 61 (24) 1440 120/240 1 QF-062410 363 QF-062410-T 388 Fig. B 2.7 (6) 15 (6) 76 (30) 1800 120/240 1 QF-063010 395 QF-063010-T 420 Fig. B 3.4 (7.5) 15 (6) 91 (36) 2160 240/480 1 QF-063610 395 QF-063610-T 420 Fig. B 4.1(9) 15 (6) 122 (48) 2880 240/480 1 QF-064810 498 QF-064810-T 520 Fig. B 5.0 (11) 30 (12) 30 (12) 1440 240 1 QF-121210 363 QF-121210-T 388 Fig. E 2.7 (6) 30 (12) 46 (18) 2160 240/480 1 QF-121810 430 QF-121810-T 455 Fig. E 3.9 (8.5) 30 (12) 61 (24) 2880 240/480 1 QF-122410 495 QF-122410-T 520 Fig. E 5.0 (11) 30 (12) 76 (30) 3600 240/480 1 QF-123010 563 QF-123010-T 588 Fig. E 6.1 (13.5) 30 (12) 91 (36) 4320 240/480 1 QF-123610 630 QF-123610-T 655 Fig. C 6.8 (15) 30 (12) 122 (48) 5760 240/480 1 QF-124810 630 QF-124810-T 763 Fig. D 9.1 (20) 30 (12) 152 (60) 7200 240 or 480 3 QF-126010/* 900 QF-126010/*-T 925 Fig. D 11.8 (26) 30 (12) 183 (72) 8640 240 or 480 3 QF-127210/* 1030 QF-127210/*-T 1055 Fig. D 14.5 (32) 41 (16) 41 (16) 2560 240/480 1 QF-161610 468 QF-161610-T 493 Fig. F 4.5 (10) 61 (24) 61 (24) 5760 240 or 480 Dual QF-242410/* 763 QF-242410/*-T 788 Fig. G 9.1 (20)
15 W/in
2
15 (6) 30 (12) 1080 120/240 1 QF-061215 295 QF-061215-T 320 Fig. A 1.4 (3) 15 (6) 46 (18) 1620 120/240 1 QF-061815 338 QF-061815-T 355 Fig. B 2.0 (4.5) 15 (6) 61 (24) 2160 240/480 1 QF-062415 363 QF-062415-T 388 Fig. B 2.7 (6) 15 (6) 76 (30) 2700 240/480 1 QF-063015 395 QF-063015-T 420 Fig. B 3.4 (7.5) 15 (6) 91 (36) 3240 240/480 1 QF-063615 430 QF-063615-T 455 Fig. B 4.1(9) 15 (6) 122 (48) 4320 240/480 1 QF-064815 495 QF-064815-T 520 Fig. B 5.0 (11) 30 (12) 30 (12) 2160 240/480 1 QF-121215 363 QF-121215-T 388 Fig. E 2.7 (6) 30 (12) 46 (18) 3240 240/480 1 QF-121815 430 QF-121815-T 455 Fig. E 3.9 (8.5) 30 (12) 61 (24) 4320 240/480 1 QF-122415 495 QF-122415-T 520 Fig. E 5.0 (11) 30 (12) 76 (30) 5400 240/480 1 QF-123015 563 QF-123015-T 588 Fig. E 6.1 (13.5) 30 (12) 91 (36) 6480 240 3 QF-123615/ 630 QF-123615/-T 655 Fig. C 6.8 (15) 30 (12) 122 (48) 8640 240 or 480 3 QF-124815/* 763 QF-124815/*-T 788 Fig. D 9.1 (20) 30 (12) 152 (60) 10800 240 or 480 3 QF-126015/* 900 QF-126015/*-T 925 Fig. D 11.8 (26) 30 (12) 183 (72) 12960 240 or 480 3 QF-127215/* 1030 QF-127215/*-T 1055 Fig. D 14.5 (32) 41 (16) 41 (16) 3840 240/480 1 QF-161615 468 QF-161615-T 493 Fig. F 4.5 (10) 41 (16) 61 (24) 5760 240 or 480 Dual QF-162415/* 585 QF-162415/*-T 610 Fig. F 6.6 (14.5) 61 (24) 61 (24) 8640 480 Dual QF-242415/480 763 QF-242415/480-T 788 Fig. G 9.1 (20)
Comes with mounting hardware and complete operator’s manual
*Specify voltage, i.e. insert 240 for 240 V or 480 for 480 V Ordering Example: Model QF-061810, 15 x 46 cm (6" x 18") 1080 Watt heater with 10 W/in2Watt density that may be powered by either
120 Vac or 240 Vac single phase, $338.
To Order
(Specify Model Number) Highlighted Models In Stock for Fast Delivery
All Dimensions in mm (inches)
4 (5/32) I.D.Thermowell 127 (5) Deep Coil Direction
914 (36)
4 (5/32) I.D.Thermowell 127 (5) Deep Coil Direction
1219 - 1524 - 1829
(48- 60- 72)
305
152 (6)
(12)
16 (5/8)
4 (5/32) I.D. Thermowell 127 (5) Deep
38 (1-1/2)
152 (6)
152
Radiant Surface
(6)
Aluminized Steel Housing
229 (9)
C
L
102 x 102 (4 x 4)
152 (6)
305 W x 914 mm L
Junction Box with Cover
Figure C
(12'' x 36'')
6 x 508 x 19 (1/4 x 20 x 3/4) Stud [4]
8 (5/16) Lip - 4 sides
79 (3-1/8)
130 (5-1/8)
305 (12)
16 (5/8)
38 (1-1/2)
102 x 102
(4 x 4)
Junction Box
with Cover
152
Radiant Surface
(6)
4 (5/32) I.D. Thermowell 127 (5) Deep
229 (9)
C
L
152 (6)
305 W x 1219, 1524 or 1829 mm L
Figure D
(12'' x 48'', 60" or 72")
Aluminized Steel Housing
C
L
8 (5/16) Lip - 4 sides
79 (3-1/8)
130 (5-1/8)
6 x 508 x 19 (1/4 x 20 x 3/4) Stud [4]
K-7
Without With
Thermowell Thermowell
Width Length Dim. Weight
cm (in.) cm (in.) Wattage Voltage Phase Model Number Price Model Number Price Reference kg (lb)
20 W/in
2
15 (6) 30 (12) 1440 120/240 1 QF-061220 $295 QF-061220-T $320 Fig. A 1.4 (3) 15 (6) 46 (18) 2160 240/480 1 QF-061820 338 QF-061820-T 355 Fig. B 2.0 (4.5) 15 (6) 61 (24) 2880 240/480 1 QF-062420 363 QF-062420-T 388 Fig. B 2.7 (6) 15 (6) 76 (30) 3600 240/480 1 QF-063020 395 QF-063020-T 420 Fig. B 3.4 (7.5) 15 (6) 91 (36) 4320 240/480 1 QF-063620 430 QF-063620-T 455 Fig. B 4.1(9) 15 (6) 122 (48) 5760 240/480 1 QF-064820 495 QF-064820-T 520 Fig. B 5.0 (11) 30 (12) 30 (12) 2880 240/480 1 QF-121220 363 QF-121220-T 388 Fig. E 2.7 (6) 30 (12) 46 (18) 4320 240/480 1 QF-121820 430 QF-121820-T 455 Fig. E 3.9 (8.5) 30 (12) 61 (24) 5760 240/480 1 QF-122420 495 QF-122420-T 520 Fig. E 5.0 (11) 30 (12) 76 (30) 7200 240 or 480 3 QF-123020/* 563 QF-123020/*-T 588 Fig. E 6.1 (13.5) 30 (12) 91 (36) 8640 240 or 480 3 QF-123620/* 630 QF-123620/*-T 655 Fig. C 6.8 (15) 30 (12) 122 (48) 11520 240 or 480 3 QF-124820/* 763 QF-124820/*-T 788 Fig. D 9.1 (20) 30 (12) 152 (60) 14400 240 or 480 3 QF-126020/* 900 QF-126020/*-T 925 Fig. D 11.8 (26) 30 (12) 183 (72) 17280 240 or 480 3 QF-127220/* 1030 QF-127220/*-T 1055 Fig. D 14.5 (32) 41 (16) 41 (16) 5120 240 or 480 Dual QF-161620/* 468 QF-161620/*-T 493 Fig. F 4.5 (10) 41 (16) 61 (24) 7680 480 Dual QF-162420/480 585 QF-162420/480-T 610 Fig. F 6.6 (14.5) 61 (24) 61 (24) 11520 480 Dual QF-242420/480 763 QF-242420/480-T 788 Fig. G 9.1 (20)
25 W/in
2
15 (6) 30 (12) 1800 120/240 1 QF-061225 295 QF-061225-T 320 Fig. A 1.4 (3) 15 (6) 46 (18) 2700 240/480 1 QF-061825 338 QF-061825-T 355 Fig. B 2.0 (4.5) 15 (6) 61 (24) 3600 240/480 1 QF-062425 363 QF-062425-T 388 Fig. B 2.7 (6) 15 (6) 76 (30) 4500 240/480 1 QF-063025 395 QF-063025-T 420 Fig. B 3.4 (7.5) 15 (6) 91 (36) 5400 240/480 1 QF-063625 430 QF-063625-T 455 Fig. B 4.1(9) 15 (6) 122 (48) 7200 240/480 1 QF-064825 495 QF-064825-T 520 Fig. B 5.0 (11) 30 (12) 30 (12) 3600 240/480 1 QF-121225 363 QF-121225-T 388 Fig. E 2.7 (6) 30 (12) 46 (18) 5400 240/480 1 QF-121825 430 QF-121825-T 455 Fig. E 3.9 (8.5) 30 (12) 61 (24) 7200 240 or 480 3 QF-122425/* 495 QF-122425/*-T 520 Fig. E 5.0 (11) 30 (12) 76 (30) 9000 240 or 480 3 QF-123025/* 563 QF-123025/*-T 588 Fig. E 6.1 (13.5) 30 (12) 91 (36) 10800 240 or 480 3 QF-123625/* 630 QF-123625/*-T 655 Fig. C 6.8 (15) 30 (12) 122 (48) 14400 240 or 480 3 QF-124825/* 763 QF-124825/*-T 788 Fig. D 9.1 (20) 30 (12) 152 (60) 18000 240 or 480 3 QF-126025/* 900 QF-126025/*-T 925 Fig. D 11.8 (26) 30 (12) 183 (72) 21600 240 or 480 3 QF-127225/*
1030 QF-127225/*-T 1055 Fig. D 14.5 (32)
41 (16) 41 (16) 6400 240 or 480 Dual QF-161625/* 468 QF-161625/*-T 493 Fig. F 4.5 (10) 41 (16) 61 (24) 9600 480 Dual QF-162425/480 585 QF-162425/480-T 610 Fig. F 6.6 (14.5) 61 (24) 61 (24) 14400 480 Dual QF-242425/480 763 QF-242425/480-T 788 Fig. G 9.1 (20)
Comes with mounting hardware and complete operator’s manual
*Specify voltage, i.e. insert 240 for 240 V or 480 for 480 V
This heater has two junction boxes at opposite ends of the panel
Ordering Example: Model QF-123625/240, 30 x 91 cm (12" x 36") 10800 Watt 3-phase heater with 25 W/in2Watt density, 240 Vac, $655.
To Order
(Specify Model Number) Highlighted Models In Stock for Fast Delivery
All Dimensions in mm (inches)
4 (5/32) I.D. Thermowell 127 (5) Deep
Coil Direction
Length
305 (12)
152
(6)
8 (5/16) Lip
- 4 sides
79 (3-1/8)
130 (5-1/8)
6 x 508 x 19 (1/4 x 20 x 3/4) Stud [4]
16
(5/8)
4 (5/32) I.D. Thermowell 127 (5) Deep
38 (1-1/2)
38
(1-1/2)
C
L
152 (6)
Radiant Surface
Aluminized Steel Housing
4 (5/32) I.D. Thermowell 127 (5) Deep
Coil Direction Coil Direction
Length
406 (16)
203
(8)
152 (6
)
16
(5/8)
4 (5/32) I.D. Thermowell 127 (5) Deep
38
(1-1/2)
C
L
38 (1-1/2)
Radiant Surface
Aluminized Steel Housing
4 (5/32) I.D. Thermowell 127 (5) Deep
610 (24)
610 (24)
305 (12)
8 (5/16) Lip
- 4 sides
79 (3-1/8)
130 (5-1/8) 130 (5-1/8)
6 x 508 x 19 (1/4 x 20 x 3/4) Stud [4]
4
(5/32) I.D. Thermowell 127 (5) Deep
38 (1-1/2)
16
(5/8)
152 (6)
38 (1-1/2)
C
L
Aluminized Steel Housing
8 (5/16) Lip
- 4 sides
Radiant Surface
79 (3-1/8)
6 x 508 x 19 (1/4 x 20 x 3/4) Stud [4]
152 (6)
305 W x 305, 457, 610 or 762 mm L
(12" W x 12", 18", 24" or 30")
Figure E
102 x 102 (4 x 4) Junction Box with Cover
102 x 102 (4 x 4)
152 (6)
406 W x 406 or 610 mm L
(16" W x 16" or 24")
Junction Box with Cover
Figure F
152 (6)
Figure G
610 W x 610 mm L
(24" W x 24" L)
102 x 102 (4 x 4) Junction Box with Cover
K-8
K
QF SERIES INFRARED PANEL HEATERS
CONSTRUCTION
1. Heater Element: precision
iron/chrome/ aluminum resistance wire, designed for uniform emission over entire heating surface and extended life.
2. Surface: rugged black woven ceramic cloth for high radiant energy transfer.
3. Frame: heat resistant, heavy gauge aluminized steel.
4. Heater Element Support: grooved ceramic fiber refractory board is used to support precision coil resistance wire. This helps to insulate the heater as well as reflect the infrared energy onto the application.
5. High Temperature Insulation: to minimize heat loss from the back of the heater.
6. Stainless Steel Terminals: all welded construction, for easy power connection.
7. Optional Quartz Thermowell: high temperature 4 mm (
5
/32'') diameter 127 mm (5'') long quartz thermowell, with strain relief.
APPLICATIONS
U Paint Drying U Plastic Forming U Wave Soldering U Silk Screening U Laminating U Moisture Removal U Thermo Forming
SPECIFICATIONS
Maximum Temperature Emitter Face: 870°C (1600°F)
Power: 120, 240, 480 Vac single and
dual voltage, 1 phase, 3 phase and dual phase
Wattage: 720-21,600 watts Watt Density: 10, 15, 20, and 25 W/in
2
Enclosure: Heavy gauge aluminized steel
CAUTION AND WARNING!
Fire and electrical shock may result if products are used improperly or installed or used by non-qualified personnel.
Note:
QF series heaters are intended for “radiant” heat. Never let material to be heated come into direct contact with the face of the heater. It is recommended that overtemperature control be used to prevent overheating.
Patented
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