Omega Products PRTXAL-2 Installation Manual

Page 1
PRTXAL Series RTD Process
WHITE
Temperature Alarms
PRTXAL Series RTD Temperature Alarms 2 SPDT Configurable Relays
3.5"
8
1.37"
8
PROBE
LENGTH
8
1/2" NPT x 1/2" NPT
Continuous
weld on
non-spring
loaded
models
.25" dia.
2.5"
2.5" 4" 4" 6" 6" 9" 9"
12" 12"
.75"
Hex nipple
316 stainless
Spring-loaded models approx. .25" longer to
compress element in
thermowell.
compression
MODEL
PRTXAL-2 PRTXAL-2-SL PRTXAL-4 PRTXAL-4-SL PRTXAL-6 PRTXAL-6-SL PRTXAL-9 PRTXAL-9-SL PRTXAL-12 PRTXAL-12-SL
*
Thermowell required for spring-loaded versions
ALARM 1 ALARM 2
XXXXX
8
8
SEL
TEST
Turn at
hex
fitting
only!
Stem
Length
L
PROBE
Spring-Loaded
Spring-Loaded
Spring-Loaded
Spring-Loaded
Spring-Loaded
NC 1
3.0"
C 1 NO 1
NC 2 C 2 NO 2
.50" max.
TYPE
Fixed
Fixed
Fixed
Fixed
Fixed
"
2.0
1.25"
Probe length is measured from top of full threads to tip of probe.
Length = thermowell “A” or “element length” dimension.
User’s Guide
*
*
*
*
*
Shop online at
.75"
2-conductor 22 AWG power cable
BLACK
RED
BLACK Normally Closed (NC)
RED Common (C)
GREEN Normally Closed (NC)
BROWN Common (C)
BLUE Normally Open (NO)
Alarm Contact Ratings
0.5A/115VAC, 1A/24VDC, non-inductive
8 to 24 VAC 50/60 Hz or
9 to 32 VDC
6-conductor 22 AWG relay cable
SPDT 1
Normally Open (NO)
SPDT 2
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For latest product manuals:
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omega.com
MADE IN
Range and Resolution
–58.0°F to 392.0°F or –50.0°C to 200.0°C User selectable °F or °C
0.1 degree resolution over entire range
Accuracy
±0.1% of span plus maximum sensor error of ±0.3°C at 0°C, ±1.1°C at 150°C 11 point linearization
Sensor
100 Ω RTD element
0.00385 alpha coefficient IEC-751 Class B: ±0.3°C at 0°C, ±1.1°C at 150°C 10 second time constant
Display
4 readings per second nominal display update rate 4 digit LCD,
Alarm Outputs
Dual form C (SPDT) relay contacts Relay contacts rated 1A/24VDC, 0.5A/115VAC, non-inductive Bi-color (red/green) LEDs on front panel Alarm trip update rate approximately 4 times per second
1
/2" digit height, alphanumeric lower display for units
Setpoint Functionality
Two independent alarm set points Setpoint 1 high or low alarm Setpoint 2 high or low alarm Setpoint 1 deadband adjustment Setpoint 2 deadband adjustment Normal or reverse acting relays
Test Function
Front panel TEST button toggles both SP1 and SP2 alarm status, independent of temperature input to allow testing of system operation. Access can be pass code protected.
Out of Range Indication
User configurable upscale or downscale burnout ALARM1 on display above 392°F or 200°C ALARM2 on display below –58°F or –50°C Below approx. –103°F (–75°C) or above approx. 482°F (250°C), the display will indicate 1.-.-.-.
Controls and Functions
TEST Test alarm function SEL Select
Up: increment up for setup, pass code, or calibration  Down: increment down for setup, pass code, or calibration
Calibration
User settable pass code to enter calibration mode Zero and span temperature calibration
Electrical Connections
3 foot long, 2-conductor 22AWG cable for power 3 foot long, 6-conductor 22AWG cable for relays
Power
8 to 24 VAC 50/60 Hz or 9 to 32 VDC
1.0 watt maximum power consumption
Weight
Thermometer: approx. 14 ounces Shipping weight: approx. 1 pound
Housing
NEMA 4X ABS/polycarbonate, gasketed rear cover
Connection and Probe Material
1
/2" NPT male hex nipple, 316 stainless steel
316 stainless steel probe sheath
Environmental
Storage: –40 to 203°F (–40 to 95°C) at housing Operating: –4 to 185°F (–20 to 85°C) at housing
Page 2
2
PRTXAL Series RTD Process Temperature Alarms
Precautions
Read these instructions before installation. Configuration may be easier before installation.
Avoid shock hazards! Turn power off before connecting or disconnecting wiring. All wiring must be performed by a qualified electrician or instrumentation technician. See diagrams on other side for wiring examples. Consult factory for assistance.
Install or remove thermometer using a wrench on the hex fitting only. Do not attempt to turn by forcing the housing.
Do not exceed maximum allowable housing temperature. The spring-loaded design must be used with a thermowell. The non-
spring-loaded design can be used in non-pressurized applications or applications with no flow. Due to the hardness of 316 stainless steel, it is recommended that a thread sealant be used to ensure leak-free operation.
Normal Operation
The factory default configuration is °F, downscale burnout, Setpoint 1 High Alarm, Setpoint 2 Low Alarm, 1.0 degree alarm deadband, normal acting relays, no pass code required for configure/test alarms mode.
To turn the unit on, apply power. If so equipped, the optional display backlighting will be on. The display backlighting will not be apparent under bright lighting conditions.
The display segments are tested for approximately 1 second. During the startup sequence, the alarm relays are de-energized and the alarm status LEDs are off.
After power-up the RTD temperature and units are displayed along with the alarm relay states as indicated by the LEDs. The display and alarm status are updated approximately 4 times per second,
Display and Keypad
Numeric
display
RTD over-
range
Select Test Up Down
ALARM 1
XXXXX
8
8
8
8
8
SEL
TEST
ALARM 2
Lower alpha-
numeric display
RTD under-
range
Alarm 1 status LED
Green = Normal
Red = Alarm
Red blinking LED = unacknowledged alarm
Press Test to acknowledge alarm
Out-of-Range Indications
RTD over-range condition >392.0°F or >200.0°C RTD under-range condition <–58.0°F or <–50.0°C If the RTD temperature is outside of the
extrapolated range, a burnout condition will be assumed.
1. . . . if upscale burnout is selected
–1. . . . if downscale burnout is selected.
Alarm Indications
The relevant bi-color LED will be illuminated green for a normal condition or red for an alarm condition.
The red LED will blink at a slow rate until the alarm is acknowledged or the alarm condition clears.
To acknowledge an alarm condition, press and release the TEST button.
Viewing Alarm Trip Points
The RTD temperature, the value of Trip Point 1, and the value of Trip Point 2 may be selected for display as follows.
When the RTD temperature is being displayed, press and release the SEL (select) button. The Trip Point 1 value will be displayed with TRIP1 on the lower display.
When the Trip Point 1 value is being displayed, press and release the SEL button. The Trip Point 2 value will be displayed with TRIP2 on the lower display.
When the Trip Point 2 value is being displayed, press and release the SEL button. The RTD temperature will be displayed.
Alarm 2 status LED
Green = Normal
Red = Alarm
ALARM 1
ALARM 2
DEG F
DEG F
200.0
TRIPI
SEL
TEST
I80.0
TRIP2
SEL
TEST
I88.0
DEG F
SEL
TEST
Alarm Test Mode
This mode allows testing of the alarms regardless of the alarm trip points or the temperature reading.
From the normal mode with temperature being displayed, press and hold the TEST button and then press the SEL button.
Release both buttons when the display indicates - - - - .
- or ­If pass code protection is enabled, before
the unit enters the Alarm Test Mode, the display initially indicates _ _ _ _ with the left-most underscore blinking, and with TSTPC on the lower display. Enter the user­defined pass code (3510 factory default) as described in the Pass Code Entry section.
Note: During pass code entry the LEDs will turn off and the unit will not respond to changes in RTD temperature. The alarm relays will maintain their prior states. The unit will automatically revert to normal operation if no buttons are operated for approximately 15 seconds.
While in the Alarm Test Mode with no buttons pressed, the display will indicate the temperature with DEG C or DEG F slowly blinking on the lower display.
While the TEST button is pressed and held, both LED indicators and alarm relays will toggle to their opposite state. The display will continue to indicate the temperature.
To exit the Alarm Test Mode, press and release the SEL button. The display briefly indicates - - - - and then returns to normal operation.
Adjusting Set Points
Go to the User Configuration Mode to set up the alarm parameters before setting up the alarm setpoints. Whenever the user configuration mode is entered, even if no changes are made, all alarm set points will be reset to the factory default maximum and minimum values.
Alarm 1 factory default: HI alarm, 392.0°F trip point. Alarm 2 factory default: LO alarm, –58.0°F trip point.
“Set Point” is defined as the temperature that will result in a change of state only from a normal to an alarm condition.
“Trip Point” is defined as the temperature value that will result in a change of state of alarm condition, and includes the effect of deadband when returning from an alarm to a normal condition.
The instructions illustrate how to change Trip Point 1. The procedure is the same for Trip Point 2.
From the normal mode press and release the SEL button to display Trip Point 1. If you want to change Trip Point 2, press SEL again until TRIP2 is displayed.
While TRIP1 is displayed, press and hold the TEST button and then press the SEL button.
NC 1 C 1 NO 1
NC 2 C 2 NO 2
NC 1 C 1 NO 1
NC 2 C 2 NO 2
200.0
deg f
SEL
TEST
12
press both
- - - -
SEL
TEST
release both
- or -
____
TSTPC
SEL
TEST
release both
i88.7
deg F
SEL
TEST
i88.7
deg f
SEL
TEST
- - - -
DEG F
SEL
TEST
exit
200.0
TRIPI TRIP2
or
SEL
TEST
200.0
tripi
SEL
TEST
12
press both
- - - -
Release both buttons when the display indicates - - - - .
If pass code protection is enabled, before the unit enters the Alarm Test Mode, the display indicates _ _ _ _ with the left-most underscore blinking, and with TSTPC on the lower display.
SEL
TEST
release both
- or -
____
TSTPC
SEL
TEST
release both
Enter the user-defined pass code (3510 factory default) as described in the Pass Code Entry section.
Note: During pass code entry the LEDs will turn off and the unit will not respond to changes in RTD temperature. The alarm relays will maintain their prior states. The unit will automatically revert to normal operation if no buttons are operated for approximately 15 seconds.
While in the Set Point 1 Adjust Mode, the display will indicate Trip Point 1 with TRIP1 blinking at a slow rate on the lower display.
To adjust Set Point 1, press and hold the TEST button and the display will indicate SP1 on the lower display. If the alarm is not tripped the display will change by an amount equal to the deadband value.
While holding the TEST button operate the and buttons to adjust Set Point 1 to the desired value. The Set Point 1 value is stored when the TEST button is released.
Note that the unit will not respond to changes in temperature, LEDs are turned off, and the alarm relays will maintain their prior states while the TEST button is held.
To change Trip Point 2 press SEL until TRIP 2 is shown. The procedure is the same as Trip Point 1.
To exit, press the SEL button until the display indicates - - - -. The unit then returns to normal operation.
Pass Code Entry
Pass codes are used to prevent unauthorized changes to settings. Up to three different pass codes can be used to allow access to the configuration, alarm settings and output test, or calibration.
During pass code entry the LEDs will turn off and the unit will not respond to temperature changes. The alarm relays will maintain their prior states. The unit will automatically revert to normal operation if no buttons are pressed for 15 seconds.
Configuration Pass Code
From the normal operating mode press and hold the TEST and the buttons. Then press the SEL button. Release all buttons when the display indicates CFG.
The display initially indicates _ _ _ _ with the first underscore blinking, and with CFGPC on the lower display.
Enter the user-defined pass code as described on the next page.
Calibration Pass Code
Press and hold the TEST and the buttons. Then press the SEL button. Release all buttons when the display indicates CAL.
The display initially indicates _ _ _ _ with the first underscore blinking, and CALPC on the lower display.
Enter the user-defined pass code as described on the next page.
Test and Set Point Adjust Pass Code
The optional for pass code protected alarm testing or set point changes is set in CFG mode. It is not used in the factory default configuration.
Press and hold the TEST button. Then press the SEL button. Release all buttons when the display indicates - - - - .
If TSTPC pass code is enabled, the display indicates _ _ _ _ with the first underscore blinking, and TSTPC on the lower display.
Enter the user-defined pass code as described on the next page.
35 i0
TSTPC
SEL
TEST
200.0
TRIPI
SEL
TEST
205.0
SP I
SEL
TEST
hold
250.0
Trip2
SEL
TEST
- - - -
Trip2
SEL
TEST
exit
cf6
tpv27
SEL
TEST
2
1
then
together
____
cfgpc
SEL
TEST
- or -
CAL
tpv27
SEL
TEST
12
togetherthen
____
calpc
SEL
TEST
- or -
- - - -
SEL
TEST
12
then
____
tstpc
SEL
TEST
or
1
1
Page 3
PRTXAL Series RTD Temperature Alarms
3
User-Defined Pass Code Entry
Enter the user-defined pass code (3510 factory default).
Use the and buttons to increase or decrease the numerical value.
Press and release the SEL button to index to the next position.
Once the 4-digit the user-defined pass code has been entered, press and release the SEL button to proceed to the specific mode of operation.
Note: If an incorrect pass code was entered, the unit will to exit to the normal operating mode.
Pass Code Modification
To modify any of the default factory pass codes, enter pass code 1220 using the same procedure as described above.
Once the 1220 pass code has been entered, press and release the SEL button to proceed. If an incorrect pass code was entered, the unit will to exit to the normal operating mode.
The display will then indicate the existing pass code with CFGPC, CALPC, or TSTPC on the lower display, depending on the key combination used.
Operate the or button to select the first character of the new pass code. Press and release the SEL button to proceed to the next character. Repeat until the entire pass code is complete. Write down the new pass code in a secure place.
To exit the Pass Code Modification mode, press and hold the SEL button. Release the button when the display indicates - - - - to restart the unit in the normal mode.
User Configuration Mode
Whenever the user configuration mode is entered, even if no changes are made, all alarm set points will be reset to the factory default maximum and minimum values.
From the Normal Mode with RTD temperature being displayed, press and hold the TEST and the buttons. Then press the SEL button. Release all buttons when the display indicates CFG.
Enter the user-defined pass code (3510 factory default) as described in the Pass Code Entry section.
____
cfgpc calpc TSTpc
SEL
TEST
next #
35 i0
SEL
TEST
i220
SEL
TEST
hold
35 i0
cfgpc calpc cfgpc
SEL
TEST
next #
- - - -
SEL
TEST
save and exit
cf6
tpv27
SEL
TEST
2
1
then
together
____
cfgpc
SEL
TEST
move
to next
1
or or
or
or
or or
or
or
35 i0
cfgpc
SEL
TEST
Temperature Scale Selection
The upper display will be blank, and the lower section will display either DEG C or DEG F.
To change from degrees Celsius to Fahrenheit, press and release the button. The lower display will change to DEG F.
To change from degrees Fahrenheit to Celsius, press and release the button. The lower display will change to DEG C.
Press and release the SEL button to move on to the next parameter.
def f deg c
SEL
TEST
deg f
SEL
TEST
press to save
or
Upscale/Downscale Burnout Action
The upper display will be blank, and the lower section will display either DN BO or UP BO.
To change from Downscale Burnout to Upscale Burnout, press and release the button. The lower display will change to UP BO.
To change from upscale burnout to downscale burnout, press and release the button. The lower display will change to DN BO.
Press and release the SEL button to move on to the next parameter.
Set Point 1 LO or HI
The upper display will be blank, and the lower section will display either SP1LO or SP1HI.
To configure Setpoint 1 as a High Alarm, press and release the button. The lower
section of the display will indicate SP1HI. To configure Setpoint 1 as a Low Alarm,
press and release the button. The lower section of the display will indicate SP1LO.
Press and release the SEL button to move on to the next parameter.
Set Point 2 LO or HI
The upper display section will be blank, and the lower section will display either SP2LO or SP2HI.
To configure Setpoint 2 as a High Alarm, press and release the button. The lower section of the display will indicate SP2HI.
To configure Setpoint 2 as a Low Alarm, press and release the button. The lower section of the display will indicate SP2LO.
Press and release the SEL button to move on to the next parameter.
Normal/Reverse Alarm Action
The upper display section will be blank, and the lower section will display either NOR or REV.
To configure the relays for reverse action, press and release the button. The lower section of the display will indicate REV.
To configure the relays for normal action, press and release the button. The lower section of the display will indicate NOR.
Press and release the SEL button to move on to the next parameter.
Set Point 1 Deadband
The upper display will indicate the Setpoint 1 deadband in °C or °F, and the lower section will display SP1DB.
Use the and buttons to set the desired Setpoint 1 deadband value.
Press and release the SEL button to move on to the next parameter.
Set Point 2 Deadband
The upper display will indicate the Setpoint 2 deadband in °C or °F, and the lower section will display SP2DB.
Use the and buttons to set the desired Setpoint 2 deadband value.
Press and release the SEL button to move on to the next parameter.
up bo dn bo
SEL
TEST
up bo
SEL
TEST
press to save
spihi spilo
SEL
TEST
spihi
SEL
TEST
press to save
sp2hi sp2lo
SEL
TEST
sp2lo
SEL
TEST
press to save
nor rev
SEL
TEST
rev
SEL
TEST
press to save
spidb
SEL
TEST
spidb
SEL
TEST
press to save
sp2db
SEL
TEST
sp2db
SEL
TEST
press to save
or
or
or
or
0.5
or
i.o
0.5
or
i,0
Test Mode and Set Point Security
The upper display will be blank, and the lower section will display either TSTPC or NOTPC.
To enable Test and Set Point Adjust Mode pass code protection, press and release the
button. The lower section of the display
will indicate TSTPC. To disable Test and Set Point Adjust Mode
pass code protection, press and release the button. The lower section of the display will indicate NOTPC.
Save Settings and Exit
Press and release the SEL button to save the configuration parameters and restart the unit. Note: The configuration parameters will not be saved if the procedure is interrupted before completion.
The unit proceeds through a restart sequence during which all active display segments are turned on for approximately 1 second. During
the restart sequence, the alarm relays are de-energized, the alarm
status LEDs are off.
Calibration
Temperature calibration is performed at two points: ice point and
at a temperature above ice point. For general service, the full scale temperature is normally used for the second point. However, if a particular temperature is of critical interest, it may be used instead for greatest accuracy at that point. When the applied temperature is below approximately 12 °C (or 54 °F), the unit will automatically select the ice-point calibration mode.
Entering Calibration Mode
From the normal mode with RTD
temperature being displayed, press and hold
the TEST and the buttons. Then press the SEL button. Release all buttons when the display indicates CAL.
Enter the user-defined pass code (3510 factory default) as described in the Pass
Code Entry section. Upon successful pass code entry, the upper
segments of the display will indicate the RTD probe temperature. The lower segments of the display will alternate as indicated below.
Note: To store the calibration parameters and exit calibration mode at any time, press and hold the SEL button until the display
indicates - - - - .
Ice-Point Calibration
Apply 0.0°C or 32.0°F to the RTD. The lower display segments will alternate between ICE and DEG C or DEG F.
Use the and buttons to adjust the upper display segments to indicate 0.0°C
or 32.0°F.
SEL
SEL
SEL
2
then
____
SEL
SEL
sensor at ice point
SEL
Span Calibration
Apply full-scale temperature to the RTD. The lower display segments will alternate between CAL and DEG C or DEG F.
Use the and buttons to adjust the
upper display segments to indicate the applied temperature value.
Exit and Save
To store the calibration parameters and exit
calibration mode, press and continue to hold
the SEL button until the display indicates
- - - - .
sensor at span point
250.0
SEL
SEL
tstpc notpc
TEST
or
notpc
TEST
press to save & exit
unit restarts
cal
tpv27
TEST
1
together
calpc
TEST
or
move
to next
35 i0
calpc
TEST
32.0
ice deg f
TEST
or
cal deg f
TEST
or
- - - -
TEST
hold to save and exit
1
Page 4
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WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace period to the normal one (1) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components which wear are not warranted, including but not limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by it will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESS OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.
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Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit. PATENT NOTICE: U. S. Pat. No. 6,074,089; 5,465,838 / Canada 2,228,333; 2,116,055 / UK GB 2,321,712 / Holland 1008153 / Israel 123052 / France
2 762 908 / EPO 0614194. Other patents pending.
FOR WARRANTY RETURNS, please have the following information available BEFORE contacting OMEGA:
1. Purchase Order number under which the product was PURCHASED,
2. Model and serial number of the product under warranty, and
3. Repair instructions and/or specific problems relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering.
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consult OMEGA for current repair charges.
Have the following information available BEFORE contacting OMEGA:
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3. Repair instructions and/or specific problems relative to the product.
M-4997/1110
RETURN REQUESTS / INQUIRIES
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