Omega Products PPH10K Installation Manual

PPH10K

HYDRAULIC HAND PUMP

INSTRUCTION

SHEET

M-4370/0906

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The PPH10K Hydraulic Hand Pump
provides a hydraulic pressure
source up to 10,000 PSI. A wide
variety of pressure media may be
used but distilled water is the
preferred fluid.The seals are
Fluorocarbon and the only other
non-metallic materials are plastic.
Viscous oils should not be used.

CAUTION: Hydrocarbon fluids
should never be used in oxygen
service applications.

1. Isolate the device to be
calibrated.CAUTION: Do not

connect to high pressure
sources.

Safe operating
procedures must be exercised to
avoid personal injury and
damage to the calibration
system.

2. Remove the fill cap and fill the
reservoir approximately 1/2 - 2/3
full. Select a fluid compatible with
the system and the PPH10K. Do
not allow the fluid level to drop
below the reservoir.(Doing so will
allow air to be introduced into the
test system).

3. Care should be exercised to
minimize the total test system
volume.Connect the device(s) to
be calibrated to the pump port(s)
using fittings or braided hose with
the appropriate pressure ratings.

4. Adjust the vernier control to the
mid position and close the
needle bleed valve.

5.NOTE: Air in the

system should be
minimized because
it can effect
calibration and
high pressure
gases can be
dangerous. It may

be necessary to
"prime" the test
system to eliminate
gases.Repeat until
bubbles are not
seen in the
reservoir.

6. Close the needle
valve and squeeze the handles
until the approximate desired
pressure is reached.The vernier
control can be used to "fine tune"
the pressure.Systems with large
volume may require additional
bleeding.Continue until all
pressure points are calibrated.As
higher pressures are achieved,
pumping force can be reduced by
reducing the stroke length using
the continuously variable stroke
adjustment.

7. Manipulation of the needle valve,
vernier control and the handles
can produce any pressure
desired within the PPH10K hand
pump operating range (0 to
10,000 PSI).

8.

CAUTION: To prevent personnel
injury, the pressure must be
reduced to zero before
disconnecting any element of

the system. When the calibration

is completed, carefully open the
needle valve to release the
pressure.

NOTE: Opening the
needle valve releases the
pressure media into the
reservoir. Do not allow the

reservoir to overfill while venting.
Store the unit in a carrying case
or another safe location.The
PPH10K may be stored with the
operating fluid in the reservoir.It
is recommended that the fluid
being utilized be identified so that
another potential operator of the
PPH10K will be advised.

WARNING:

• Never use the PPH10K to
generate pressure
greater than 10,000 PSI/700 Bar

• Never connect the PPH10K to a
pressure source

It is the policy of OMEGA to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certification of its products to the
European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.

The information contained in this document is believed to be correct, but OMEGA Engineering, Inc. accepts no liability for any errors it contains, and reserves the right to alter specifications without
notice. WARNING: These products are not designed for use in, and should not be used for, human applications.

WARRANTY/DISCLAIMER

OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase.
OMEGA’s WARRANTY adds an additional one (1) month grace period to the normal one (1) year product warranty to cover handling and
shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product.

If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR)
number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced
at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling,
improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows
evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat, moisture or
vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components which wear are not
warranted, including but not limited to contact points, fuses, and triacs.

OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any
omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided
by OMEGA, either verbal or written. OMEGA w arrants only that the parts manufactured by it will be as specified and free of defects. OMEGA
MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHA TSOEVER, EXPRESS OR IMPLIED, EXCEPT THA T OF TITLE, AND
ALL IMPLIED W ARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY
DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of OMEGA with
respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or other wise, shall not exceed the
purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special
damages.

CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under 10 CFR 21 (NRC), used in
or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear
installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic
WARRANTY/ DISCLAIMER language, and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or da mage
whatsoever arising out of the use of the Product(s) in such a manner.

Servicing North America:

USA: One Omega Drive, Box 4047

ISO 9001 Certified Stamford CT 06907-0047

Tel: [phone] FAX: [phone]
e-mail: [e-mail]

Canada: 976 Bergar

Laval (Quebec) H7L 5A1, Canada
Tel: [phone] FAX: [phone]
e-mail: [e-mail]

For immediate technical or application assistance:

USA and Canada: Sales Service: 1-800-826-6342 / 1-800-TC-OMEGA

®

Customer Service: 1-800-622-2378 / 1-800-622-BEST

®

Engineering Service: 1-800-872-9436 / 1-800-USA-WHEN

®

TELEX: 996404 EASYLINK: 62968934 CABLE: OMEGA

Mexico: En Espan˜ ol: [phone]-7803 e-mail:[e-mail]

FAX: [phone] [e-mail]

OMEGAnet®Online Service Internet e-mail

www.omega.com [e-mail]

Servicing Europe:

Benelux: Postbus 8034, 1180 LA Amstelveen, The Netherlands

Tel: [phone] FAX: [phone]
Toll Free in Benelux: 0800 0993344
e-mail: [e-mail]

Czech Republic: Frystatska 184, 733 01 Karviná, Czech Republic

Tel: [phone] FAX: [phone]
Toll Free: 0800-1-66342 e-mail: [e-mail]

France: 11, rue Jacques Cartier, 78280 Guyancourt, France

Tel: [phone] FAX: [phone]
Toll Free in France: 0800 466 342
e-mail: [e-mail]

Germany/Austria: Daimlerstrasse 26, D-75392 Deckenpfronn, Germany

Tel: [phone] FAX: [phone]
Toll Free in Germany: 0800 639 7678
e-mail: [e-mail]

United Kingdom: One Omega Drive, River Bend Technology Centre

ISO 9002 Certified Northbank, Irlam, Manchester

M44 5BD United Kingdom
Tel: [phone] FAX: [phone]
Toll Free in United Kingdom: 0800-488-488
e-mail: [e-mail]

M-4370/0906

RETURN REQUESTS / INQUIRIES

Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA,
PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID
PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.

The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.
PATENT NOTICE: U. S. Pat. No. 6,074,089; 5,465,838 / Canada 2,228,333; 2,116,055 / UK GB 2,321,712 / Holland 1008153 / Israel 123052 / France

2 762 908 / EPO 0614194. Other patents pending.

FOR W

ARRANTY RETURNS, please have the following information

available BEFORE contacting OMEGA:

1. Purchase Order number under which the product was PURCHASED,

2. Model and serial number of the product under warranty, and

3. Repair instructions and/or specific problems relative to the product.

FOR NON-WARRANTY REPAIRS,

consult OMEGA for current repair charges.

Have the following information available BEFORE contacting OMEGA:

1. Purchase Order number to cover the COST of the repair,

2. Model and serial number of the product, and

3. Repair instructions and/or specific problems relative to the product.

OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and
engineering.

OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 2004 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied, reproduced, translated, or reduced to any electronic

medium or machine-readable form, in whole or in part, without the prior written consent of OMEGA ENGINEERING, INC.