Omega Products PPA500 Installation Manual

PPA500

PNEUMATIC HAND PUMP

INSTRUCTION

SHEET

M-4368/0906

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The PPA500 Pneumatic Hand
Pump is a compact, lightweight,
portable, hand-operated pressure
and vacuum pump.When a digital
calibrator is added the unit can be
used to calibrate or check pressure
measuring devices in the field.No
external power or high pressure
bottles are required.The PPA500 is
completely assembled and ready to
connect to the pressure device to
be calibrated.Calibration is quick
and simple since the pump is taken
directly to the pressure device.This
pneumatic pump provides a source
of air pressure, 0-500 psig (600 psi
max.), or vacuum, 0-28" Hg.

1. Isolate the device to be
calibrated.

CAUTION: Do not
connect to high pressure
sources.

Safe operating
procedures must be exercised to
avoid personal injury and
damage to the calibration
system.

2. Connect the pump and calibrator
to the pressure device to be
calibrated.Make sure the
connection is pressure tight and
be certain to use Teflon tape to
prevent leakage.

3.Turn the knurled knob on the
needle valve clockwise to close.

NOTE: Hand tighten only to
prevent damage to the valve
seat.

4. Using a small screwdriver, set
the shuttle valve to "pressure or
vacuum".Note that "P" and "V"
are stamped on the sides of the
pump body.

5. Squeeze the handles until the
desired or approximate pressure
is obtained. Additional force is
required as the pressure is
increased.

6.The pressure can be decreased
with the needle valve.

7.The pressure can be "fine tuned"
with the vernier knob.To increase
pressure, turn the vernier knob
clockwise.Turning the vernier
knob counterclockwise will
decrease pressure.

NOTE: The
vacuum reading increases
when the vernier knob is turned
counterclockwise.

8.When the calibration procedure
is completed, bleed the pressure
before disconnecting the unit.

CAUTION: To prevent personal
injury, the pressure must be
reduced to zero before
disconnecting any element of
the system.

9. Store the unit in a carrying case
or other safe location.

Pump Valve Assembly
Cleaning Instructions

Occasionally, the PPA500 may not
work properly due to dirt or other
contamination of the internal valve
assembly. Use the following
procedure for cleaning the valve
assembly.

1. Using a small screwdriver,
remove the 2 valve retention
caps located on opposite sides of
the pump below the
pressure/vacuum switch.

2. After the caps have been
removed, gently remove the
spring and o-ring assembly.

3. Set aside the valve assemblies
in a safe area and clean out the
valve body using a cotton swab
soaked in IPA (isopropyl
alcohol).

4. Repeat the process several
times using a new cotton swab
each time until there is no
remaining evidence of
contamination or dirt.

5. Operate the pump handles
several times and recheck for
contamination.

6. Clean the o-ring assembly and
the o-ring on the retention caps
with IPA and inspect the o-rings
closely for any damage or
excessive wear. Replacements
are included in the repair kit, if
needed.

7. Inspect the springs for wear or
loss of tension.They should be
approximately 8.6 mm long in
the relaxed state.If shorter, they
may not provide sufficient
sealing tension. Replace if
needed.

8. Once all parts have been
cleaned and inspected, reinstall
the o-ring and spring assembly
into the valve body.

9. Reinstall the retention caps and
gently tighten each cap.

10. Seal the output port and
operate the pump to at least
50% of capacity.

11. Release the pressure and
repeat several times to ensure
that the o-rings seat properly.

It is the policy of OMEGA to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certification of its products to the
European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.

The information contained in this document is believed to be correct, but OMEGA Engineering, Inc. accepts no liability for any errors it contains, and reserves the right to alter specifications without
notice. WARNING: These products are not designed for use in, and should not be used for, human applications.

WARRANTY/DISCLAIMER

OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase.
OMEGA’s WARRANTY adds an additional one (1) month grace period to the normal one (1) year product warranty to cover handling and
shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product.

If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR)
number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced
at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling,
improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows
evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat, moisture or
vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components which wear are not
warranted, including but not limited to contact points, fuses, and triacs.

OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any
omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided
by OMEGA, either verbal or written. OMEGA w arrants only that the parts manufactured by it will be as specified and free of defects. OMEGA
MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESS OR IMPLIED, EXCEPT THAT OF TITLE, AND
ALL IMPLIED W ARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY
DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of OMEGA with
respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the
purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special
damages.

CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under 10 CFR 21 (NRC), used in
or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear
installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic
WARRANTY/ DISCLAIMER language, and, additionally, purchaser will indemnify OM EGA and hold OMEGA harmless from any liability or damage
whatsoever arising out of the use of the Product(s) in such a manner.

Servicing North America:

USA: One Omega Drive, Box 4047

ISO 9001 Certified Stamford CT 06907-0047

Tel: [phone] FAX: [phone]
e-mail: [e-mail]

Canada: 976 Bergar

Laval (Quebec) H7L 5A1, Canada
Tel: [phone] FAX: [phone]
e-mail: [e-mail]

For immediate technical or application assistance:

USA and Canada: Sales Service: 1-800-826-6342 / 1-800-TC-OMEGA

®

Customer Service: 1-800-622-2378 / 1-800-622-BEST

®

Engineering Service: 1-800-872-9436 / 1-800-USA-WHEN

®

TELEX: 996404 EASYLINK: 62968934 CABLE: OMEGA

Mexico: En Espan˜ ol: [phone]-7803 e-mail:[e-mail]

FAX: [phone] [e-mail]

OMEGAnet®Online Service Internet e-mail

www.omega.com [e-mail]

Servicing Europe:

Benelux: Postbus 8034, 1180 LA Amstelveen, The Netherlands

Tel: [phone] FAX: [phone]
Toll Free in Benelux: 0800 0993344
e-mail: [e-mail]

Czech Republic: Frystatska 184, 733 01 Karviná, Czech Republic

Tel: [phone] FAX: [phone]
Toll Free: 0800-1-66342 e-mail: [e-mail]

France: 11, rue Jacques Cartier, 78280 Guyancourt, France

Tel: [phone] FAX: [phone]
Toll Free in France: 0800 466 342
e-mail: [e-mail]

Germany/Austria: Daimlerstrasse 26, D-75392 Deckenpfronn, Germany

Tel: [phone] FAX: [phone]
Toll Free in Germany: 0800 639 7678
e-mail: [e-mail]

United Kingdom: One Omega Drive, River Bend Technology Centre

ISO 9002 Certified Northbank, Irlam, Manchester

M44 5BD United Kingdom
Tel: [phone] FAX: [phone]
Toll Free in United Kingdom: 0800-488-488
e-mail: [e-mail]

M-4368/0906

RETURN REQUESTS / INQUIRIES

Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA,
PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID
PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.

The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.
PATENT NOTICE: U. S. Pat. No. 6,074,089; 5,465,838 / Canada 2,228,333; 2,116,055 / UK GB 2,321,712 / Holland 1008153 / Israel 123052 / France

2 762 908 / EPO 0614194. Other patents pending.

FOR W

ARRANTY RETURNS, please have the following information

available BEFORE contacting OMEGA:

1. Purchase Order number under which the product was PURCHASED,

2. Model and serial number of the product under warranty, and

3. Repair instructions and/or specific problems relative to the product.

FOR NON-WARRANTY REPAIRS,

consult OMEGA for current repair charges.

Have the following information available BEFORE contacting OMEGA:

1. Purchase Order number to cover the COST of the repair,

2. Model and serial number of the product, and

3. Repair instructions and/or specific problems relative to the product.

OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and
engineering.

OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 2004 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied, reproduced, translated, or reduced to any electronic

medium or machine-readable form, in whole or in part, without the prior written consent of OMEGA ENGINEERING, INC.