Omega Products PHTX-271-3 Installation Manual

ISO 9002
CERTIFIED
CORPORATE QUALITY
MANCHESTER, UK
pH/ORP
10.20 pH
25.0 °C
User’s Guide
Shop online at
ENTER
www.omega.com
e-mail: info@omega.com
CERTIFIED
CORPORATE QUALITY
STAMFORD, CT
PHTX-271 Series
pH/ORP Transmitter
omega.com
omega.com
TM
®
OMEGAnet® Online Service Internet e-mail
www.omega.com info@omega.com
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It is the policy of OMEGA to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certi cation of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certi cation.
The information contained in this document is believed to be correct, but OMEGA Engineering, Inc. accepts no liability for any errors it contains, and reserves the right to alter speci cations without notice. WARNING: These products are not designed for use in, and should not be used for, patient-connected applications.
Omega PHTX-271 Series pH/ORP Transmitter
pH/ORP
10.20 pH
25.0 °C
ENTER
CAUTION!
• Remove power to unit before wiring input and out­put connections.
• Follow instructions carefully to avoid personal injury.
Contents
1. Installation
2. Specifi cations
3. Electrical Connections
4. Menu Functions
Installation
PHTX-271 series transmitters are available in two styles: panel mount and fi eld mount. The panel mount is supplied with the necessary hardware to install the transmitter. This manual includes complete panel mounting instructions. Field mounting requires a separate mounting kit. The FP90-UM Universal kit enables the transmitter to be installed virtually anywhere. Detailed instructions for fi eld installation options are included with the FP90-UM Universal kit.
Panel Installation
1. The panel mount transmitter is designed for installation using a ¼ DIN Punch. For manual panel cutout, an adhesive template is provided as an installation guide. Recommended clearance on all sides between instruments is 1 inch.
2. Place gasket on instrument, and install in panel.
3. Slide mounting bracket over back of instrument until quick-clips snap into latches on side of instrument.
4. To remove, secure instrument temporarily with tape from front or grip from rear of instrument. DO NOT RELEASE.
Press quick-clips outward and remove.
96 mm (3.8 in.)
82 mm (3.23 in.)
Optional Rear Cover
92 mm (3.6 in.)
gasket
mounting
bracket
96 mm
(3.8 in.)
FRONT VIEW
Field &
Panel Mount
106 mm (4.18 in.)
SIDE VIEW
Field Mount with
Universal kit
Specifi cations
General
Compatible electrodes: PH-2720-PA Preamplifi er and PHE/ORE series electrodes Accuracy: ± 0.03 pH, ± 2 mV ORP
Enclosure:
• Rating: NEMA 4X/IP65 front
• Case: PBT
• Panel case gasket: Neoprene
• Window: Polyurethane coated polycarbonate
• Keypad: Sealed 4-key silicone rubber
• Weight: Approx. 325g (12 oz.)
Display:
• Alphanumeric 2 x 16 LCD
• Contrast: User selected, 5 levels
• Update rate: 1 second
Electrical
• Power: 12 to 24 VDC ±5%, regulated, 21 mA max. Sensor input range:
• pH: 0.00 to 14.00 pH
• temp. 3K Balco, -25 to 120°C (-13 to 248°F)
• ORP: -1000 to +2000 mV, isolated (10KΩ I.D. resistance T+, T-) Current output:
• 4 to 20 mA, isolated, fully adjustable and reversible
• Max loop impedance: 50 Ω max. @ 12 V 325 Ω max. @ 18 V 600 Ω max. @ 24 V
56 mm
41 mm
(2.2 in.)
(1.6 in.
)
97 mm (3.8 in.)
Panel Mount with
NEMA 4X rear cover
Panel Mount Installation Detail
quick-clips
• Update rate: 0.5 seconds
• Accuracy: ±0.03 mA @ 25°C, 24 V Open-collector output:
• Isolated, 50 mA sink or source, 30 VDC max. pull-up voltage
• Programmable for:
• High or Low with adjustable hysteresis
• Proportional pulse (400 pulses per minute maximum) Relay outputs (2 sets mechanical SPDT contacts):
• Maximum voltage rating: 5 A @ 30 VDC, or 5 A @ 250 VAC resistive load
• High or Low programmable with adjustable hysteresis
• Pulse programmable (maximum 400 pulses/minute)
Environmental
• Operating temperature: -10 to 70°C (14 to 158°F)
• Storage temperature: -15 to 80°C (5 to 176°F)
• Relative humidity: 0 to 95%, non-condensing
• Maximum altitude: 2000 m (6562 ft)
• Insulation category: II
• Pollution degree: 2
Standards and Approvals
• CE
• Immunity: EN50082-2
• Emissions: EN55011
• Safety: EN61010
• Manufactured under ISO 9001 and ISO 14001
1 of 24
Electrical Connections
12 11 10
9 8 7 6 5
White (Temp) Green (Temp) Blue (ISO GND) Brown (mV input)
Silver (Shield) Black (V-) Red (V+)
Preamplifier: PH-2720-PA
pH Electrodes: PHE series
ORP Electrodes: ORE series
(Connecting this terminal to Earth GND
may reduce electrical interference)
18 17 16 15 14 13 12 11
16 15 14 13 12 11 10
9
***
*
PHTX-271-1
Terminals
PHTX-271-3
Terminals
PHTX-271-2
Terminals
Caution: Failure to fully open terminal jaws before
removing wire may permanently damage instrument.
Wiring Procedure
1. Remove 0.5 - 0.625 in. (13-16 mm) of insulation from wire end.
2. Press the orange terminal lever downward with a small screwdriver to open terminal jaws.
3. Insert exposed (non-insulated) wire end in terminal hole until it bottoms out.
4. Release orange terminal lever to secure wire in place. Gently pull on each wire to ensure a good connection.
Wiring Removal Procedure
1. Press the orange terminal lever downward with a small screwdriver to open terminal jaws.
2. When fully open, remove wire from terminal.
Sensor Input Connections
Wiring Tips:
• Do not route sensor cable in conduit containing AC power
wiring. Electrical noise may interfere with sensor signal.
• Routing sensor cable in grounded metal conduit will help
prevent electrical noise and mechanical damage.
• Seal cable entry points to prevent moisture damage.
• Only one wire should be inserted into a terminal. Splice
double wires outside the terminal.
• The maximum cable length from sensor to the pH transmitter
is 400 ft. (122 m).
pH/ORP
10.20 pH
25.0 °C
2
1
ENTER
≤ 400 ft. (122 m)
ENTER
2 of 24
PHTX-271-1 System Power/Loop Connections
Internal open-collector
output circuit
Output --
Output +
Isolation
15Ω
S
D
Stand-alone application, no current loop used
Transmitter
Terminals
System Pwr Loop -
System Pwr Loop +
2
4 1
3
­+
Power
Supply
12-24 VDC
Connection to a PLC/Recorder, separate supply
PLC or Recorder
System Pwr Loop -
System Pwr Loop +
Transmitter
Terminals
2
4 1
3
+
-
-
12-24 VDC
+
Loop Input
4-20 mA
Power
Supply
Connection to a PLC with built-in power supply
Transmitter
Terminals
System Pwr Loop -
System Pwr Loop +
Two transmitters connected to PLC/Recorder with separate power supply
Transmitter 1
Ter min al s
System Pwr Loop -
System Pwr Loop +
2
4 1
3
Internal
PLC
Connection
2
4
1
3
+
-
­+
­+
+
-
+
-
Channel 1 4-20 mA in
Channel 2 4-20 mA in
Power
Supply
12-24 VDC
PLC Terminals
Loop Input
4-20 mA
Power
Supply
12-24 VDC
PLC or Recorder
Transmitter 2
Terminals
2
System Pwr Loop -
4 1
System Pwr Loop +
3
PHTX-271-1 Rear Terminals
Terminals 1 and 2: Loop Power
12-24 VDC ±10% system power and current loop output. Max. loop impedance: 50 Ω max. @ 12 V 325 Ω max. @ 18 V 600 Ω max. @ 24 V
System Pwr
2
Loop -
System Pwr
1
Loop +
4
3
Output -
Output +
Temp -
12
(WHITE)
11
10
9
8
7
6
5
Temp + (GREEN)
Iso. GND (BLUE)
mV Input (BROWN)
Earth GND
Sensr Gnd (SHIELD)
V­(BLACK)
V+ (RED)
Terminals 9-12: Sensor connections
• 9-10 are mV (pH or ORP) input from
the electrode.
• 11-12 are Temperature input from the electrode
Terminals 5-8: Preamplifi er power and grounds 5-6 are DC voltages from the transmitter to power the
preamplifi er. 7-8 are ground terminals for the sensor and for earth ground.
Terminals 3 and 4: Open-collector Output
• A transistor output, programmable in CALIBRATE menu as:
• High or Low with adjustable hysteresis
• Proportional pulse up to 400 pulses per minute
• May be disabled (Off) if not used.
3 of 24
PHTX-271-2 System Power/Loop Connections
p
p
Stand-alone application, no current loop used
Transmitter
Terminals
System Pwr Loop -
System Pwr Loop +
AUX Power -
AUX Power +
4
4 3
3 2
2 1
1
­+
Connection to a PLC with built-in power supply
System Pwr Loop -
System Pwr Loop +
AUX Power -
AUX Power +
Transmitter
Terminals
4
4
3
3
2
2
1
1
PLC
Internal
Connection
PLC Terminals
+
-
­+
Power
Supply
12-24 VDC
Loop Input
4-20 mA
Power
Supply
12-24 VDC
Connection to a PLC/Recorder, separate supply
PLC or Recorder
Transmitter
Terminals
System Pwr Loop -
System Pwr Loop +
AUX Power -
AUX Power +
Two transmitters connected to PLC/Recorder with separate power supply
System Pwr Loop -
System Pwr Loop +
AUX Power -
AUX Power +
4
4
3
3
2
2
1
1
Transmitter 1
Terminals
4
3
2
1
+
-
­+
-
12-24 VDC
+
+
-
­+
Channel 1 4-20 mA in
Channel 2 4-20 mA in
Power
Supply
Loop Input
4-20 mA
Power Supply
12-24 VDC
PLC or Recorder
Transmitter 2
Terminals
4
System Pwr Loo
4
3
System Pwr Loo
3
2
AUX Power -
2
1
AUX Power +
1
PHTX-271-2 Rear Terminals
Terminals 5-10: Relay Outputs
Two sets mechanical SPDT contacts, programmable (see CALIBRATE menu) as:
• High or Low with adjustable hysteresis
• proportional pulse based on pH or ORP
• May be disabled (Off) if not used.
Terminals 3 and 4: Loop Power
12-24 VDC ±10% system power and current loop output. Max. loop impedance: 50 Ω max. @ 12 V 325 Ω max. @ 18 V 600 Ω max. @ 24 V
System Pwr
4
Loop -
System Pwr
3
Loop +
AUX
2
Power -
AUX Power +
1
Terminals 15-18: Sensor connections
• 15-16 are mV (pH or ORP) input from the electrode.
• 17-18 are temperature input from the pH electrode or10KΩ identifying resistor from the ORP electrode.
18
17
16
Relay 2
10
9
8
7
6
5
(NO)
Relay 2 (COM)
Relay 2 (NC)
Relay 1 (NO)
Relay 1 (COM)
Relay 1 (NC)
15
14
13
12
11
Temp ­(WHITE)
Temp + (GREEN)
Iso. GND (BLUE)
mV Input (BROWN)
Earth GND
Sensr Gnd (SHIELD)
V­(BLACK)
V+ (RED)
4 of 24
Terminals 1 and 2: AUXILIARY power
Provides power for relay operation.
Terminals 11-14: Preamplifi er power and grounds
• 11-12 are DC voltages from the transmitter to power the preamplifi er.
• 13-14 are ground terminals for the sensor and for earth ground
PHTX-271-3 Rear Terminals
Terminals 1-4: Loop Power
12-24 VDC ±10% system power
and current loop output.
Max. loop impedance: 50 Ω max. @ 12 V 325 Ω max. @ 18 V 600 Ω max. @ 24 V
Terminals 13-16: Sensor connections 13-14 are mV (pH or ORP) input from the electrode.
15-16 are Temperature input from the pH electrode or
10K Ω id resistor from ORP electrode
Output 2-
8
16
15
14
13
Temp ­(WHITE)
Temp + (GREEN)
Iso. GND (BLUE)
mV Input (BROWN)
4
3
2
1
Internal open-collector
output circuit
15W
S
Isolation
D
PHTX-271-3 System Power/Loop Connections
Stand-alone application, no current loop used
Loop 2 -
Loop 2 +
System Power Loop 1 -
System Power Loop 1 +
Transmitter Terminals
Outputs
1
2
_
+
NC
4
NC
3
2
1
_
+
Power
Supply
12-24 VDC
Loop 2 -
Loop 2 +
System Pwr Loop 1 -
System Pwr Loop 1 +
7
6
5
Output 2+
Output 1-
Output 1+
Terminals 5-8: Open-collector Outputs Two transistor outputs, programmable in CALIBRATE menu as:
• High or Low with adjustable hysteresis
• Proportional pulse up to 400 pulses per minute
• May be disabled (Off) if not used.
Connection to a PLC with built-in power supply
Loop 2 -
Loop 2 +
System Power Loop 1 -
System Power Loop 1 +
12
11
10
9
Terminals 9-12: Preamplifi er power and grounds
• 9-10 are DC voltages from the
8750 to power the preamplifi er.
• 11-12 are ground terminals for the sensor and for earth ground.
Transmitter
Ter mina ls
4
3
2
1
Internal
PLC Connection
PLC Terminals
+
_
+
_
+
_
Earth GND
Sensr Gnd (SHIELD)
V­(BLACK)
V+ (RED)
Channel 2
4-20 mA
Channel 1
4-20 mA
Power
Supply
12-24 VDC
Connection to a PLC/Recorder separate supply
PLC or Recorder
+
Channel 2
Transmitter
Ter mina ls
Loop 2 -
Loop 2 +
System Power Loop 1 -
System Power Loop 1 +
4
3
2
1
_
+
_
_
+
4-20 mA
Channel 1
4-20 mA
Power
Supply
12-24 VDC
The current loop is a passive circuit. 12-24 VDC must be provided from an external source.
Two transmitters connected to PLC/Recorder with separate power supply
Transmitter 1
Ter min als
Loop 2 -
4
Loop 2 +
System Power Loop 1 -
System Power Loop 1 +
3 2
1
PLC or Recorder
+
Channel 1
_
4-20 mA
+
Channel 2
_
4-20 mA
+
Channel 3
_
4-20 mA
+
Channel 4
_
4-20 mA
Power
_
Supply
+
12-24 VDC
Transmitter 2
Ter min als
4
3
2
1
Loop 2 -
Loop 2 +
System Power Loop 1 -
System Power Loop 1 +
5 of 24
Open Collector and Relay Outputs
Hysteresis
Time
Low Setpoint
Process
Hysteresis
Output active
Output inactive
High Setpoint
Process
10
5
Open collector or Relay Output
PlsRate: 0 to 100 Pulses/min.
endpoint
Pulse rate
0 pulses
100 pulses
Starting point
Open Collector or Relay Output
pH/ORP
10.20 pH
25.0 °C
ENTER
The Open Collector and relay outputs can be used as a switch that responds when the process value moves above or below a setpoint, or they can be used to generate a pulsing signal with a rate proportional to the process value.
Low:
Output triggers when process variable is less than the setpoint. The output will relax when the process moves above the setpoint plus the hysteresis value.
High:
Output triggers when process variable is greater than the setpoint. The output will relax when the process moves below the setpoint plus the hysteresis value.
Proportional Pulsing
The output will generate a 100 mS pulse at the rate defi ned by settings in the CALIBRATE menu (see page 6)
In the example below:
• The output will be 0 pulses/min. at pH values less than 5.0.
• The output will be 50 pulses/min. at 7.5 pH.
• The output will be 100 pulses/min. at pH values above 10 pH.
VIEW menu
• During normal operation, the transmitter displays the VIEW menu.
• When using the CALIBRATE or OPTIONS menus, the transmitter will return to the VIEW menu if no activity occurs for 10 minutes.
• To select the item you want displayed, press the UP or DOWN arrow keys. The items will scroll in a continuous loop. Changing the display selection does not interrupt system operations.
• No key code is necessary to change display selection.
• Output settings cannot be edited from the VIEW menu.
View Menu for PHTX-271 Series
Display Description
Monitor the Temperature input from the sensor. This is the Permanent display.
Monitor the millivolt input from the electrode. Use this display to determine the relative condition of your electrode during periodic calibration. (7 pH buffer = 0 mV, ±50 mV)
Monitor the 4-20 mA Loop output.
Monitor date for scheduled maintenance or date of last calibration.
Easy Cal is the fastest and simplest periodic calibration method. Requires 4 pH, 7 pH and 10 pH. (Any two)
6 of 24
7.00 pH
12.6 °C
All of the VIEW displays below are temporary. The permanent display will return after ten minutes.
Input: 307 mV
Loop Output:
14.16 mA
Last CAL: 6-30-00 >
EASY CAL: >
PHTX-271 Editing Procedure:
OPTIONS
CALIBRATE
VIEW
2s 5s
Press & hold for access:
ENTER
Step 1. Press and hold ENTER key:
• 2 seconds to select the CALIBRATE menu
• 5 seconds to select the OPTIONS menu.
Step 2. The Key Code is UP-UP-UP-DOWN keys in sequence.
• After entering the Key Code, the display will show the fi rst item in the selected menu.
Step 3. Scroll menu with UP or DOWN arrow keys. Step 4. Press RIGHT ARROW key to select menu item to be edited.
The fi rst display element will begin fl ashing.
Step 5. Press UP or DOWN keys to edit the fl ashing element.
• RIGHT ARROW key advances the fl ashing element.
Step 6. Press ENTER key to save the new setting and return to Step 3.
Notes on Step 1:
• The View Menu is normally displayed.
• The CALIBRATE and OPTIONS menus require a KEY CODE.
Notes on Step 2:
If no key is pressed for 5 minutes while display is showing "Enter Key Code", the display will return to the VIEW menu.
CALIBRATE: ----
Enter Key Code
Notes on Steps 3 and 4:
• Refer to pages 6 and 7 for complete listing of menu items and their use.
• From the Step 3 display, pressing the UP and DOWN keys simultaneously will return the display to the VIEW menu.
• If no key is pressed for 10 minutes, display will also return to the VIEW menu.
CALIBRATE: *---
Enter Key Code
CALIBRATE: **--
Enter Key Code
CALIBRATE: ***-
Enter Key Code
Set:
Temperature >
Temperature >
First item in CALIBRATE menu
Set:
Step 3
Step 3: Finished Editing?
Press the UP and DOWN keys simultaneously after saving the last setting to return to normal operation.
Notes on Steps 5 and 6:
• All output functions remain active during editing.
• Only the fl ashing element can be edited.
• RIGHT ARROW key advances the fl ashing element in a continuous loop.
• Edited value is effective immediately after pressing ENTER key.
• If no key is pressed for 10 minutes unit will restore the last saved value and return to step 3.
• Step 6 (pressing ENTER key) always returns you to Step 3.
• Repeat steps 3-6 until all editing is completed.
Step 5: Made an Error?
Press the UP and DOWN keys simultaneously while any element is fl ashing. This will recall the last saved value of the item being edited and return you to Step 3.
Output Setpnt:
10.0 pH >
Output Setpnt:
10.00 pH
Output Setpnt:
00.00 pH
Output Setpnt:
0.00 pH
0
Step 6
Output Setpnt:
9.00 pH >
Step 5
Output Setpnt:
9
.00 pH
0
Output Setpnt:
Saving
Step 4
ENTER
7 of 24
Calibrate Menu for PHTX-271-1 pH
Display
(Factory settings shown)
Description
Set:
Temperature >
Provides a maximum 25ºC offset to match temperature measurement to external reference.
Set:
Standard >
Set:
Slope >
Applies a linear offset to the pH measurement. If you are using a single-point calibration, use this function. The ideal value is the average pH of your application. (A sample of your application at process temperature is recommended.)
Applies a slope to the pH measurement. This function should only be used in a two-point calibration. The slope value and the standard value must be at least 2 pH units apart. The ideal values are the minimum and maximum values of your process.
Loop Range: pH
Select the minimum and maximum values for the 4-20 mA Current loop output.
0.00 → 14.00 >
Output Source:
pH >
Select pH or Temperature as the source for the Open Collector Output.
Output Mode:
Select the mode of operation for the Open Collector output: High, Low or proportional Pulse. The signal may be disabled if not in use.
Low >
Output Setpnt:
4.00 pH >
In Low or High Mode, the Open Collector output will be activated when the pH reaches this value.
Output Hys:
In Low or High mode, the Open Collector output will be deactivated at Setpoint ± Hysteresis, depending on High or Low Setpoint selection. (See details on page 4.)
0.50 pH >
Output Range: pH
In Pulse mode, set the pH values for zero and for maximum pulse rate.
4.00 → 8.00 >
Output PlsRate:
In Pulse mode, set the maximum pulse rate, up to 400 pulses per minute.
120 Pulses/min >
Last CAL:
6-30-01 >
Use this “note pad” to record important dates, such as annual recertifi cation or scheduled maintenance.
8 of 24
Options Menu for PHTX-271-1 pH
Display
(Factory settings shown)
Contrast:
3 >
Averaging:
O >
Output Active: Low >
Adjust the LCD contrast for best viewing. A setting of 1 is lower contrast, 5 is higher. Select lower contrast if the display is in warmer ambient surroundings.
OFF provides the most instantaneous output response to changes in input value. LOW averaging = 4 seconds, HIGH averaging = 8 seconds of input signal.
Active HIGH: This setting is used to turn a device (pump, valve) ON at the setpoint. Active LOW: This setting is used to turn a device (pump, valve) OFF at the setpoint.
Temp Display:
°C >
Loop Adjust:
4.00 mA >
Loop Adjust:
20.00 mA >
Select temperature units: ºC or ºF.
Adjust the minimum and maximum current output. The display value represents the precise current output. Adjustment limits:
• 3.80 mA < 4.00 mA > 5.00 mA
• 19.00 mA < 20.00 mA > 21.00 ma Use this setting to match the PHTX-271 loop current to any external device.
Test Loop:
>
Test Output:
Press UP or DOWN keys to manually order any output current value from 3.6 mA to 21.00 mA to test current loop output.
Press UP or DOWN keys to manually toggle the state of the open collector output.
>
Description
9 of 24
Calibrate Menu for PHTX-271-1 ORP
Display
(Factory settings shown)
Description
Set:
Standard >
Set:
Slope >
Loop Range: mV
-1000 → +1000 >
Output Mode:
Applies a linear offset to the ORP measurement. If you are using a single-point calibration, use this function. The ideal value is the average pH of your application. (A sample of your application at process temperature is recommended.)
Applies a slope to the ORP measurement. This function should only be used in a two-point calibration. The slope value and the standard value must be at least 2 pH units apart. The ideal values are the minimum and maximum values of your application.
Select the minimum and maximum ORP values for the 4-20 mA Current loop output. Maximum settings are -1000 mV to +2000 mV.
Select the desired mode of operation for the Open Collector output: High, Low or proportional Pulse. The signal may also be disabled if not in use.
O >
Output Setpnt:
-500 mV >
Output Hys:
10 mV >
Output Range: mV
-500 → +500 >
In Low or High Mode, the Open Collector output will be deactivated when the ORP reaches this value.
In Low or High mode, the Open Collector output will be deactivated at Setpoint ± Hysteresis, depending on High or Low Setpoint selection. (See details on page 4.)
In Pulse mode, set the ORP values for zero and for maximum pulse rate.
Output PlsRate:
120 pulses/min >
Last Cal:
6-30-01 >
In Pulse mode, set the maximum pulse rate, up to 400 pulses per minute.
Use this “note pad” to record important dates, such as annual recertifi cation or scheduled maintenance.
10 of 24
Options Menu for PHTX-271-1 ORP
Display
(Factory settings shown)
Contrast:
3 >
Averaging:
O >
Output1 Active:
Low >
Adjust the LCD contrast for best viewing. A setting of 1 is lower contrast, 5 is higher. Select lower contrast if the display is in warmer ambient surroundings.
OFF provides the most instantaneous output response to changes in input value. LOW averaging = 4 seconds, HIGH averaging = 8 seconds of input signal. Longer averaging produces more stable display and output response.
Active HIGH: This setting is used to turn a device (pump, valve) ON at the setpoint. Active LOW: This setting is used to turn a device OFF at the setpoint.
Loop 1 Adjust:
4.00 mA >
Loop 1 Adjust:
20.00 mA >
Adjust the minimum and maximum current output. The display value represents the precise current output. Adjustment limits:
• 3.80 mA < 4.00 mA > 5.00 mA
• 19.00 mA < 20.00 mA > 21.00 ma Use this setting to match thePHTX-271 loop current to any external device.
Description
Test Loop1:
>
Test Output1:
Press UP or DOWN keys to manually order any output current value from 3.6 mA to
21.00 mA to test current loop output.
Press UP or DOWN keys to manually toggle the state of the open collector output.
>
All Loop1 and Output1 functions will repeat for Loop2 and Output2.
11 of 24
Calibrate Menu for PHTX-271-2 pH
Display
(Factory settings shown)
Set:
Temperature >
Set:
Standard >
Set:
Slope >
Loop Range: pH
0.00 → 14.00 >
Provides a maximum 25ºC offset to match temperature measurement to external reference.
Applies a linear offset to the pH measurement. If you are using a single-point calibration, use this function. The ideal value is the average pH of your application. (A sample of your application at process temperature is recommended.)
Applies a slope to the pH measurement. This function should only be used in a two-point calibration. The slope value and the standard value must be at least 2 pH units apart. The ideal values are the minimum and maximum values of your process.
Select the minimum and maximum values for the 4-20 mA Current loop output.
Description
Relay1 Source:
pH >
Select pH or Temperature as the source for this relay.
Relay1 Mode:
O >
Relay1 Setpnt:
4.00 pH >
Relay1 Hys:
0.51 pH >
Relay1 Range:
Select the mode of operation for this relay: High, Low or proportional Pulse. The signal may be disabled if not in use.
In Low or High Mode, the relay will be activated when the pH reaches this value.
In Low or High mode, the relay will be deactivated at Setpoint ± Hysteresis, depending on High or Low Setpoint selection. (See details on page 4.)
In Pulse mode, set the ph values for zero and for maximum pulse rate.
4.00 → 8.00 >
Relay1 Plsrate:
In Pulse mode, set the maximum pulse rate, up to 400 pulses per minute.
120 Pulses/min >
Last CAL:
6-30-01 >
Use this “note pad” to record important dates, such as annual recertifi cation or scheduled maintenance.
All Relay1 functions will repeat for Relay2.
12 of 24
Options Menu for PHTX-271-2 pH
Display
(Factory settings shown)
Contrast:
3 >
Averaging:
O >
Temp Display:
°C >
Loop Adjust:
4.00 mA
Loop Adjust:
20.00 mA >
Adjust the LCD contrast for best viewing. A setting of 1 is lower contrast, 5 is higher. Select lower contrast if the display is in warmer ambient surroundings.
OFF provides the most instantaneous output response to changes in input value. LOW averaging = 4 seconds, HIGH averaging = 8 seconds of input signal.
Select temperature units: ºC or ºF.
Adjust the minimum and maximum current output. The display value represents the precise current output. Adjustment limits:
• 3.80 mA < 4.00 mA > 5.00 mA
• 19.00 mA < 20.00 mA > 21.00 ma Use this setting to match the PHTX-271 loop current to any external device.
Test Loop:
>
Test Relay 1:
>
Test Relay 2:
Press UP or DOWN keys to manually order any output current value from 3.6 mA to
21.00 mA to test current loop output.
Press UP or DOWN keys to manually toggle the state of the open collector output.
Press UP or DOWN keys to manually toggle the state of the open collector output.
>
All Relay1 functions will repeat for Relay2.
Description
13 of 24
Calibrate Menu for PHTX-271-2 ORP
Display
(Factory settings shown)
Description
Set:
Standard >
Set:
Slope >
Loop Range: mV
-1000 > +1000 >
Relay1 Mode:
O >
Relay1 Setpnt:
-500 mV >
Relay1 Hys:
10 mV >
Relay1 Range: mV
-500 → +500 >
Applies a linear offset to the ORP measurement. If you are using a single-point calibration, use this function. The ideal value is the average pH of your application. (A sample of your application at process temperature is recommended.)
Applies a slope to the ORP measurement. This function should only be used in a two-point calibration. The slope value and the standard value must be at least 2 pH units apart. The ideal values are the minimum and maximum values of your application.
Select the minimum and maximum ORP values for the 4-20 mA Current loop output. Maximum settings are -1000 mV to +2000 mV.
Select the mode of operation for this relay: High, Low or proportional Pulse. The signal may also be disabled if not in use.
In Low or High Mode, the relay will be activated when the ORP reaches this value.
In Low or High mode, the relay will be deactivated at Setpoint ± Hysteresis, depending on High or Low Setpoint selection. (See details on page 4.)
In Pulse mode, set the ORP values for zero and for maximum pulse rate.
Relay1 PlsRate:
120 pulses/min >
Last Cal:
6-30-01 >
All Relay1 functions will repeat for Relay2.
In Pulse mode, set the maximum pulse rate, up to 400 pulses per minute.
Use this “note pad” to record important dates, such as annual recertifi cation or scheduled maintenance.
14 of 24
Options Menu for PHTX-271-2 ORP
Display
(Factory settings shown)
Contrast:
3 >
Averaging:
O >
Adjust the LCD contrast for best viewing. A setting of 1 is lower contrast, 5 is higher. Select lower contrast if the display is in warmer ambient surroundings.
OFF provides the most instantaneous output response to changes in input value. LOW averaging = 4 seconds, HIGH averaging = 8 seconds of input signal. Longer averaging produces more stable display and output response.
Loop Adjust:
4.00 mA >
Loop Adjust:
20.00 mA >
Adjust the minimum and maximum current output. The display value represents the precise current output. Adjustment limits:
• 3.80 mA < 4.00 mA > 5.00 mA
• 19.00 mA < 20.00 mA > 21.00 ma Use this setting to match the PHTX-271 loop current to any external device.
Test Loop:
Press UP or DOWN keys to manually order any output current value from 3.6 mA to
21.00 mA to test current loop output.
>
Description
Test Relay 1:
Press UP or DOWN keys to manually toggle the state of the relay.
>
Test Relay 2:
>
All Relay1 functions will repeat for Relay2.
Press UP or DOWN keys to manually toggle the state of the relay.
15 of 24
Calibrate Menu for PHTX-271-3 pH
Display
(Factory settings shown)
Set:
Temperature >
Set:
Standard >
Set:
Slope >
Loop1 Range: pH
0.00 → 14.00 >
Provides a maximum 25ºC offset to match temperature measurement to external reference.
Applies a linear offset to the pH measurement. If you are using a single-point calibration, use this function. The ideal value is the average pH of your application. (A sample of your application at process temperature is recommended.)
Applies a slope to the pH measurement. This function should only be used in a two-point calibration. The slope value and the standard value must be at least 2 pH units apart. The ideal values are the minimum and maximum values of your process.
Select the minimum and maximum values for the 4-20 mA Current loop output.
Description
Output1 Source:
pH >
Output1 Mode:
Low >
Output1 Setpnt:
4.00 pH >
Output1 Hys:
0.50 pH >
Output1 Range:
Select pH or Temperature as the source for the Open Collector Output.
Select the mode of operation for the Open Collector output: High, Low or proportional Pulse. The signal may be disabled if not in use.
In Low or High Mode, the Open Collector output will be activated when the pH reaches this value.
In Low or High mode, the Open Collector output will be deactivated at Setpoint ± Hysteresis, depending on High or Low Setpoint selection. (See details on page 4.)
In Pulse mode, set the pH values for zero and for maximum pulse rate.
4.00 → 8.00 >
Output1 PlsRate:
In Pulse mode, set the maximum pulse rate, up to 400 pulses per minute.
120 Pulses/min >
Last CAL:
6-30-01 >
Use this “note pad” to record important dates, such as annual recertifi cation or scheduled maintenance.
All Loop1 and Output1 functions will repeat for Loop2 and Output2.
16 of 24
Options Menu for PHTX-271-3 pH
Display
(Factory settings shown)
Contrast:
3 >
Averaging:
O >
Output1 Active: Low >
Temp Display:
°C >
Loop1 Adjust:
4.00 mA >
Loop1 Adjust:
20.00 mA >
Adjust the LCD contrast for best viewing. A setting of 1 is lower contrast, 5 is higher. Select lower contrast if the display is in warmer ambient surroundings.
OFF provides the most instantaneous output response to changes in input value. LOW averaging = 4 seconds, HIGH averaging = 8 seconds of input signal.
Active HIGH: This setting is used to turn a device (pump, valve) ON at the setpoint. Active LOW: This setting is used to turn a device (pump, valve) OFF at the setpoint.
Select temperature units: ºC or ºF.
Adjust the minimum and maximum current output. The display value represents the precise current output. Adjustment limits:
• 3.80 mA < 4.00 mA > 5.00 mA
• 19.00 mA < 20.00 mA > 21.00 mA Use this setting to match the PHTX-271 loop current to any external device.
Test Loop1:
>
Test Output1:
>
Press UP or DOWN keys to manually order any output current value from 3.6 mA to 21.00 mA to test current loop output.
Press UP or DOWN keys to manually toggle the state of the open collector output.
Description
All Output1 and Loop1 functions will repeat for output 2 and loop 2.
17 of 24
Calibrate Menu for PHTX-271-3 ORP
Display
(Factory settings shown)
Description
Set:
Standard >
Set:
Slope >
Loop Range: mV
-1000 → +1000 >
Output1 Mode:
O >
Output1 Setpnt:
-500 mV >
Output1 Hys:
Applies a linear offset to the ORP measurement. If you are using a single-point calibration, use this function. The ideal value is the average pH of your application. (A sample of your application at process temperature is recommended.)
Applies a slope to the ORP measurement. This function should only be used in a two-point calibration. The slope value and the standard value must be at least 2 pH units apart. The ideal values are the minimum and maximum values of your application.
Select the minimum and maximum ORP values for the 4-20 mA Current loop output. Maximum settings are -1000 mV to +2000 mV.
Select the mode of operation for the Open Collector output: High, Low or proportional Pulse. The signal may also be disabled if not in use.
In Low or High Mode, the Open Collector output will be activated when the ORP reaches this value.
In Low or High mode, the Open Collector output will be deactivated at Setpoint ± Hysteresis, depending on High or Low Setpoint selection. (See details on page 4.)
10 mV >
Output1 Range: mV
In Pulse mode, set the ORP values for zero and for maximum pulse rate.
-500 → +500 >
Output1 PlsRate:
120 pulses/min >
In Pulse mode, set the maximum pulse rate, up to 400 pulses per minute.
Last Cal:
6-30-01 >
All Loop1 and Output1 functions will repeat for Loop2 and Output2.
Use this “note pad” to record important dates, such as annual recertifi cation or scheduled maintenance.
18 of 24
Options Menu for PHTX-271-3 ORP
Display
(Factory settings shown)
Contrast:
Adjust the LCD contrast for best viewing. A setting of 1 is lower contrast, 5 is higher. Select lower contrast if the display is in warmer ambient surroundings.
3 >
Averaging:
OFF provides the most instantaneous output response to changes in input value.
O >
LOW averaging = 4 seconds, HIGH averaging = 8 seconds of input signal. Longer averaging produces more stable display and output response.
Output1 Active:
Active HIGH: This setting is used to turn a device (pump, valve) ON at the setpoint.
Low >
Active LOW: This setting is used to turn a device OFF at the setpoint.
Loop 1 Adjust:
4.00 mA >
Loop 1 Adjust:
20.00 mA >
Adjust the minimum and maximum current output. The display value represents the precise current output. Adjustment limits:
• 3.80 mA < 4.00 mA > 5.00 mA
• 19.00 mA < 20.00 mA > 21.00 mA Use this setting to match the PHTX-271 loop current to any external device.
Description
Test Loop1:
>
Press UP or DOWN keys to manually order any output current value from 3.6 mA to
21.00 mA to test current loop output.
Test Output1:
Press UP or DOWN keys to manually toggle the state of the open collector output.
>
All Loop1 and Output1 functions will repeat for Loop2 and Output2.
19 of 24
EASY CAL Procedure - pH
• This procedure simplifi es system calibration using standard 4.0, 7.0, 10.0 pH buffers. If these pH buffer values are not available, calibrate the system via the CALIBRATE menu, using the STANDARD and SLOPE settings.
• Access the CALIBRATE menu and set sensor temperature before performing EASY CAL for new electrode installations.
• Access EASY CAL menu from the view menu.
EASY CAL: ----
Enter Key Code
Press UP, UP, UP, DOWN buttons in sequence to enter menu,
_ _ _ _
XXXX will appear during code entry.
To Calibrate:
Place Sensor in
pH Buffer #1
Place electrode tip in first pH buffer pH 7.0 = 0 mV pH 4.0 = 177 pH 10 = -177 Limit ± 50 mV
Place Sensor in
pH Buffer #2
Place electrode tip in second pH buffer.
1
2
To exit menus and return to VIEW press UP and DOWN button at the same time
Response:
* 6.90 pH
-005 mV
Allow for stabilization
30 seconds*
* 3.93 pH
+179 mV
Allow for stabilization
30 seconds*
Display returns to VIEW Menu in 10 minutes or when ENTER is pressed
To Accept:
* 6.90 pH
-005 mV
ENTER
to accept
* 7.00 pH
-005 mV
* 3.93 pH
+179 mV
ENTER
Press to accept second buffer calibration.
* 4.00 pH
+179 mV
Good Easy Cal
Press <ENTER>
*
For best results, gently stir the
submerged electrode for approximately 5 seconds during the stabilization period.
Large temperature differences from
process fl uids to buffers may require longer stabilization time.
Theoretical mV values pH @ 25°C mV 2 +296 3 +237 4 +177 5 +118 6 +59 7 +0 8 -59 9 -118 10 -177 11 -237 12 -296
EASY CAL Procedure - ORP
• This procedure simplifi es system calibration using standard 4.0 pH and 7.0 pH buffers saturated with Quinhydrone. To calibrate
using any other ORP buffer solutions, use the Standard and Slope functions in the CALIBRATE menu.
• Access EASY CAL menu from the view menu.
EASY CAL: ----
Enter Key Code
To Calibrate:
Place Sensor in
ORP Buffer #1
Place electrode tip in first pH buffer;
pH 7.0 ≈ 87 mV pH 4.0 ≈ 264 mV
Place Sensor in
ORP Buffer #2
Place electrode tip in second (different) pH buffer.
pH 4.0 ≈ 264 mV pH 7.0 ≈ 87 mV
To exit menus and return to VIEW press UP and DOWN button at the same time
Press UP, UP, UP, DOWN buttons in sequence to enter menu,
* * * * will appear during code entry.
Response:
* ORP: + 84 mV
Input: + 82 mV
Allow for stabilization to accept
1
* ORP: + 84 mV
Input: + 82 mV
ENTER
* ORP: + 87 mV
Input: + 82 mV
30 seconds*
* ORP: +262 mV
Input: +260 mV
2
Allow for stabilization
30 seconds*
* ORP: +262 mV
Input: +260 mV
Press to accept second buffer calibration.
* ORP: +264 mV
Input: +260 mV
Display returns to VIEW Menu in 10 minutes or when ENTER is pressed
To Accept:
ENTER
Good Easy Cal
Press <ENTER>
*
For best results, gently stir the
submerged electrode for approximately 5 seconds during the stabilization period.
Large temperature differences from pro-
cess fl uids to buffers may require longer stabilization time.
Technical notes:
The difference between the actual mV and value shown is a good indication of the condition of the electrode. Differences in excess of 50 mV may indi­cate a need to service the electrode.
20 of 24
Troubleshooting - pH
Display Condition Possible causes
During EasyCal: "Out of Range Use Manual CAL"
During EasyCal: "Same Buffer"
During CALIBRATE Std: "Standard too close to Slope!"
During CALIBRATE Slope: "Slope too close to Standard!"
During CALIBRATE: "Out of Range Check Sensor"
1. Required 4, 7 or 10 buffers not being used.
2. Sensor is depleted too severely to use EasyCal
Sensor was not moved from buffer #1 to buffer #2.
1. pH Standard value within 2 pH units of Slope value
2. pH Sensor effi ciency is inadequate
1. pH Slope value within 2 pH units of Standard value
2. pH Sensor effi ciency is inadequate
1. No temperature or mV signal from sensor detected.
2. No connection between pH sensor and preamplifi er.
Suggested Solutions
1. Use pH 4, 7, 10 buffers
2. Clean probe and retry EASY CAL.
3. Use Manual calibration for Standard and Slope if mV offset exceeds 50 mV.
1. Place sensor in correct buffer solution.
2. Use fresh buffer.
1. Use pH values at least 2 pH units apart.
2. Clean pH sensor; replace if necessary
3. Use fresh buffer.
1. Use pH values at least 2 pH units apart.
2. Clean pH sensor; replace if necessary
3. Use fresh buffer.
1. Check all wiring, contacts in preamplifi er.
2. Verify sensor is securely installed.
3. Replace pH sensor.
During normal operation: Constant "15.00 pH" or constant "0.00 pH" with good temp value
During normal operation: "Check Sensor?"
The mV value from the sensor when placed in a 7 pH buffer represents the sensor offset. It is recommended that the sensor be serviced and/or replaced when the offset exceeds 50 mV.
mV input is less than 0 pH or greater than 15 pH.
1. No temperature or mV signal from sensor detected.
2. No connection between pH sensor and preamplifi er.
1. Recalibrate system.
2. Replace pH sensor
3. Replace preamplifi er.
1. Check all wiring, contacts in preamplifi er.
2. Verify sensor is securely installed.
3. Replace pH sensor.
21 of 24
Troubleshooting - ORP
Display Condition Possible causes
During EasyCal: "Out of Range Use Manual CAL"
During EasyCal: "Same Buffer"
During CALIBRATE Std: "Standard too close to Slope!"
During CALIBRATE Slope: "Slope too close to Standard!"
During CALIBRATE: "Out of Range Check Sensor"
During normal operation: Constant "-1000" or constant ""+2000"
1. Required 4, 7 buffers with quinhydrone not being used.
2. Sensor is depleted too severely to use EasyCal
Sensor was not moved from buffer #1 to buffer #2.
1.ORP Standard value within 120 mV of Slope value
2.ORP Sensor effi ciency is inadequate
1. ORP Slope value within 120 mV of Standard value
2. ORP Sensor effi ciency is inadequate
1. No mV signal or sensor id from sensor detected.
2. No connection between ORP sensor and preamplifi er.
Input is beyond the measurement range of the PHTX-271: Less than -999 mV or greater than +1999 mV.
1. Use pH 4, 7 buffers saturated with quinhydrone.
2. Clean probe and retry EASY CAL.
3. Use Manual calibration for Standard and Slope if mV offset exceeds 50 mV.
1. Place sensor in correct buffer solution.
2. Use fresh buffer.
1. Use ORP values at least 120 mV apart.
2. Clean ORP sensor; replace if necessary
3. Use fresh buffer.
1. Use ORP values at least 120 mV apart.
2. Clean ORP sensor; replace if necessary
3. Use fresh buffer.
1. Check all wiring, contacts in preamplifi er.
2. Verify sensor is securely installed.
3. Replace ORP sensor.
1. Recalibrate system.
2. Replace pH sensor
3. Replace preamplifi er.
During normal operation: "Check Sensor?"
1. No temperature or mV signal from sensor detected.
2. No connection between pH sensor and preamplifi er.
1. Check all wiring, contacts in preamplifi er.
2. Verify sensor is securely installed.
3. Replace ORP sensor.
22 of 24
Notes
23 of 24
Notes
24 of 24
WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace period to the normal one (1) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components which wear are not warranted, including but not limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by it will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESS OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY / DISCLAIMER language, and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a manner.
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.
FOR WARRANTY RETURNS, please have the following information available BEFORE contacting OMEGA:
1. Purchase Order number under which the product
2. Model and serial number of the product under
3. Repair instructions and/or speci c problems relative
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This a ords our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC. © Copyright 2000 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied, reproduced, translated,
or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of OMEGA ENGINEERING, INC.
was PURCHASED,
warranty, and
to the product.
FOR NON-WARRANTY REPAIRS, repair charges. Have the following information available BEFORE contacting OMEGA:
1. Purchase Order number to cover the COST of the repair,
2. Model and serial number of the product, and
3. Repair instructions and/or speci c problems relative to the product.
consult OMEGA for current
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Process Measurement and Control?
OMEGA…Of Course!
Shop online at www.omega.com
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