Omega Products PHE-45P Installation Manual

Table of Contents
Part 1 Introduction
1.1 General 3
1.2 Sensor Features 3
1.4 Important Notes 5
Part 2 Installation
2.1 General 6
2.2 Electrical 8
Part 3 Maintenance and Troubleshooting
3.1 Cleaning the Sensor 10
3.2 Replacing the Saltbridge 11
3.3 Troubleshooting 12
Diagrams and Illustrations
Figure 1-1 PHE-45P Sensor Dimensions 5
Figure 2-1
Monitor/Analyzer 6 Figure 2-2 PHE-45P Sensor Types 7
Figure 2-3 Figure 2-4
Figure 3-1 Replacing the Saltbridge and Reference Buffer 11
Integral Mount to PHTX-45
Cable Description 8 Wiring Diagram, PHE-45P - PHTX-45 9
Rev. C, 05/03
PHE-45P
2
Part 1 - Introduction
1.1 General
1.2 Sensor Features
The Model PHE-45P pH Sensor measures the pH of aqueous solutions in industrial and municipal process applications. It is designed to perform in the harshest of environments, including applications that poison conventional pH sensors. All seals are dual o-ring using multiple sealing materials. The sensor is designed for use with the Omega PHTX-45 Monitor/Analyzer.
A high volume, dual junction saltbridge is utilized to maximize the in-service lifetime of the sensor. The annular junction provides a large surface area to minimize the chance of fouling. Large electrolyte volume and dual reference junctions minimize contamination of the reference solution. The saltbridge is replaceable.
The reference element of the sensor is a second glass pH electrode immersed in a reference buffer solution. This glass reference system greatly increases the range of sensor applications.
An integral preamplifier is encapsulated in the body of the sensor. This creates a low impedance signal output which ensures stable readings in noisy environ­ments and increases the maximum possible distance between sensor and transmitter to 3,000 feet (914 meters).
System diagnostics warn the user in the event of electrode breakage, loss of sensor seal integrity or integral temperature element failure.
Pt1000 RTD. The temperature element used in the PHE-45P sensor is highly accurate and provides a highly linear output.
Rev. C, 05/03
PHE-45P
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Part 1 - Introduction 1.3 Sensor Specifications
1.3 Sensor Specifications PHE-45P
Measuring Range
Sensitivity
0.002 pH
0 to 14.00 pH
Stability 0.02 pH per 24 hours, non-cumulative
Wetted Materials PEEK, ceramic, titanium, glass, Viton, EDPM
(optional: 316 stainless steel with 316SS body)
Temperature Compensation Pt1000 RTD
Sensor Cable 6 Conductor (5 are used) plus 2 shields,
15 feet (4.6 meters) length standard
Temperature Range -5 to +95 °C (23 to 203 °F)
Pressure Range
Maximum Flow Rate
0 to 100 psig
10 feet (3 meters) per second
Max. Sensor-Analyzer Distance
3,000 feet (914 meters)
Sensor Body Options 1” NPT convertible, 1¼” insertion, 1½” or 2” sanitary-style
Weight 1 lb. (0.45 kg)
Notes: 1. The type of hardware used to mount the sensor may limit the maximum temperature
and pressure ratings. Please consult the hardware manufacturer’s specifications to obtain the relevant temperature and pressure rating information.
2. The maximum flow rate specification is lower for process solutions with low ionic conductivity or high suspended solids concentration. High flow rates in low ionic conductivity processes may cause a measurement error due to static electrical discharge. High flow rates in processes with high suspended solids concentration may decrease the functional life of the sensor by eroding the pH-sensitive glass electrode.
Rev. C, 05/03
PHE-45P
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Part 1 - Introduction 1.3 Sensor Specifications
Inches (mm)
Figure 1-1 PHE-45P Sensor Dimensions (standard, convertible-style)
1.4 Important Notes
1. The PHE-45P process electrode is made of glass and can break if not handled properly. Should the electrode ever break, USE CAUTION when handling the sensor to avoid serious cuts.
2. The glass electrode must be wetted at all times to ensure proper functionality. PHE-45P sensors are shipped with a fluid-filled cap over the electrode to enable immediate use (remove cap before installing, save for storage and shipping purposes). Electrodes that have dried out for any reason should be hydrated for 24 hours to restore full functionality.
3. Hydrofluoric acid (HF) will dissolve conventional glass electrodes. Please contact the factory when the process application involves this or any other questionable substance.
Rev. C, 05/03
PHE-45P
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