the policy of OMEGA to comply with all worldwide safety and apply. OMEGA is constantly pursuing certification of its products to the European New ApproachDirectives. OMEGA will add the CE mark to every appropriate device upon certification.
The information contained in this document is believed to be correct but OMEGA Engineering, Inc. acceptsno liability for any errors it contains, and reserves the right to alter specifications without notice.WARNING: These products are not designed for use in, and should not be used for, patient connected applications.
oftargets rapidly and accurately. This includes difficult targets that are moving, inaccessible,f@ile, or
to touch. The
OS65 Series can be
installed in your existing equipment or
uflsafe
mounted with its own hardware for continuous monitoring of a process line. Since the OS65
Series instruments do not use chopper motors or vibrator mechanisms, they can be mounted
in any position and in hostile environments without
suffering
any loss in performance. Thisincludes installations that are moving, vibrating, or subject to mechanical shock. Thisrugged design, coupled with their relatively small dimensions, make these instrumentsideally suited for a wide variety of applications where durability, size, and low cost areimportant.
The OS65 Series are advanced non-contact measurement systems. They utilizemicroprocessor-based electronic
circuitry
that insures accuracy and repeatability. There aresix different outputs available, which can feed directly into computers, data loggers, or otherinstrumentation.
Available Models
1.2ModelNumber
OS65-J(*)(*)OS65-K(*)(t)
OS65-Mv(*)(t)
OS65-MAl(*)(t)OS65-h&Q(*)(t)OS65-V(*)(t)o-5
Output Type
J
K
mV/degree
1
mA
4-20
mA
O-20
V-DC
*
Insert
t
Insert optics
tempemmre
Range Table
ordering
* J
or
SufIix
-Rl
-R2
-R30
-R4
-R5
-R6
-R7
-R8
-R9
-RlO
-Rll
-R12themocouple outputs only available with
K
range
f&n optical table
code
Temperature
-70“
-57”0
-700
-570oto5OOT0
-700
-5700 to 0 to
from
to
to
25OT
to
125OC
to
to
to
25O“C
to
to to
1OOooF5OOT
range table below.c&e
below.
he
250°F
125°C
5ooOF
250°C
1OOOT5OOT
See
optical
tanges
diagrams
R9
for details.
RlO.
and
Page 5
Optical Table
Each unit is supplied with sensor mounting bracket and
nut,
15-foot
interconnecting cable
and electronics housed in NEMA 4 (IEC529, IP66) enclosure.To order a bare bones operating system, including just the
infrared
sensing head andelectronics card (without NEMA 4 enclosure and sensor mounting bracket and nut), addsuffix
that you have received all equipment. If you have any
questions about the shipment, please call the OMEGA Customer Service Department at
l-800-622-2378 or 203-359-1660.
When you receive the shipment, inspect the container and equipment for any
signs
of
damage. Note any evidence of rough handling in transit. Immediately report any damage to
the shipping agent.
Note:examination. After examining and removing contents,
the event reshipment is necessary.
The carrier will not honor any claims unless all shipping material is saved for their
save
packing
material and carton in
Page 6
DlMENSIONS
t
@
1.625”
(164.1)
__-.--
J
.____._-
--
f
--
1
l/2
-20
THD
\
0.205 HOLE
THRU
It
-..-
(13.3)
5.2”
4.25”(10.8)
--
----.II
4
(2:54)
.-._-_.__
L
OSB5
4.3”
SENSlNC
(1o.g)~--
HEAD
(2.54)
15FT (460)
CABLE
OS65 ELECTRONICS
_...__
..
__
..--
__-._.
.---
.--
Page 7
OS65J,OS6!bK,
OS6HAV
WIRING DIAGRAM FOR
and OS65V
TERMNALTBI
1. WHITE
I::kFK
4. GREEN
5. N/C
6. SHIELD GROUND
Terminals
TERMINAL
IR SENSORXF
AME SENSOR
&
5 do not share common
1
+
“6:~F%F
+
TB2
+
ground. The output on TB2 is a floatingdifferential output.
WIRING DIAGRAM FOR
+3
L
--Bm-
WHITEBLACK
OS65MAl
TBl
SENSOR INPUT
OS6!i-MA2
and
II
CZM%
TERMlNALTElll.Wl+TE
4. GREEN
5.
6. SHIELD GROUND
*See
wiring to meters withbuilt-in power supplies,
referred to as sensor
excitation
IR SENSORI;“,“”
EK$:
AMB
Nc
SENSOR
next page for
POWER
+
+
VDC
9-30
CONNECTlON
TERMINAL
%DCPOWER-&DCPOWER+
ma
NouPowEl?Eo
TB2
091
SENSOR INPUT
PoaPowEREDwoPsuPPLY
)
Y6RuNuTBl
l.-wNlIs)
(PLUS)
*
3.
4
~DeJiI
-
L
-
LOOPSUPPLY
lERulNuY62
FUJS)
2.
??
(MlNU6)
-
3.
GREEN SHIELD
-
Page 8
Meter with internal powersupply for sensor excitation
SENSOR
CONNECTIONPOWER
TERMINALTBl
1. WHITE
;&A&K
4.
5. SlilELD GROUND
GFtEEhN.c
!R SENSOR +:2V&‘C
AMBSENS~R
I
.-_.”
+
3
VDI
S-30
_I^..
CONNtr;
TERMINALTB2
%DCPOWER-
6. DC POWER +
POWER60 LOOP SUPPLY
FOR
11111.
WN
1
IIIII
IIL_
YERMNAL lB2
l.-fbmJUs)
-(PLUS)
3.
I
I
I
OS65MA2
T62
DIGJTAL
R&%X466
I
OS65MA1 and WIRING DIAGRAM FOR
I
I
-
-
-,,‘
with
TEb2
(Note
for
wiring terminals. 1 and 3 are not at common ground
must have a separate isolated power supply from the power supply on terminals 5 and
terminal 5, and
6.)
Page 9
Section
3.1
3:
Operation
Emissivity
A blackbody is defined as an object that emits the maximum theoretical amount of radiationat a given temperature and has an emissivity at 1.0. The name blackbody is misleadingbecause it is not the color of the object, as much as the material and the surface finish of thematerial that determines the emittance value.
The emittance of most organic substances (wood, cloth, plastic, and most paints) is
approximately 0.95. Metals with smooth, polished surfaces will have emittance values muchlower than 1.0.
3.2
Emissivity Adjustment
When
using an OS65 Series model to measure shiny, metallic
objects, the proper emissivityadjustment must be made. This is easily accomplished by adjusting the emissivity pots onthe electronics board. One of the pots allows a coarse adjustment of the emissivity and has
from
range
0.10 to 0.90 in 0.10 steps. The second pot allows a fine adjustment of theemissivity and has a range of 0.00 to 0.09 in 0.01 steps. To make the adjustment, use a smallscrewdriver to turn the pots until the
arrows
are aligned with the proper setting. Determining
the proper setting can be done as follows.
1.
Heat a sample of the material to a known temperature as determined by a precise sensor.Using the emissivity control of your OS65 Series instrument, adjust the indicatedtemperature until it matches the temperature measured by the contact sensor. This valueof emissivity can now be used whenever the same material is measured.
a
2.
For relatively low temperatures (to approximately
500°F,
250°C),
a piece of masking
tape can be placed on the object and its temperature measured with the OS65 Series
instrument. Since the masking tape has an emissivity of approximately 1
measurement you obtain from it can be considered a “true”
temperature
.O,
the
and the object’s
emissivity can be determined using the method described as above.
usiug
3.
For high temperatures, measure the object temperature
a thermocouple. Adjust the’emissivity control until the OS65 Series reading equals that of the thermocouple. Forexceedingly high temperatures, determine the emissivity using the emissivity value tableon page 7 of this manual.
4.
When a portion of the surface of the material can be coated, a dull black paint will haveemissivity of approximately 1 .O (other non-metallic coatings such as mold release may
be used also). Use this “true” temperature to determine the emissivity using the method
described in Example
1.
Standardized values of emissivity are available for most
materials.
A simplified table of emissivities is provided here. For a more detailed listing ofemissivities, refer and D.P. Dewitt, published by Publishing Company, 227 West
to
‘Thermal Radiative Properties” (vol.
1FlKPlemu-n
17*
Data Corporation, subsidiary of Plenum
Street, New York, New York 10011.
7,8,
and 9) by Y.S. Touloukian
Page 10
Emissivity Tables
The following tables are provided as a guide for estimating the emissivity of various
that
materials. It is important to note
the actual emissivity, particularly for metals, can vary
greatly depending on surface finish oxidation, corrosion, or the presence of dirt, water, or
The best determination of emissivity can be made using the
oil.
techniques
described above.
MetalsMaterialsAlumiuum
oxidizeduIloxidized
Polished
Brass
oxidizedPolished
Carbon
Graphite
chromium
Copper
oxidizedPolished
Gold
Polished
Iron
oxidizedunoxidized
Rusted
iron,
cast
oxidizedUnoxidizedMolten
Iron,
WroughtSmoothoxidized
PolishedMonel
Nickel
o?ddizedUnoxidized
PlatinIml
PolishedBlack
silverSteel
Cold-Rolled
(NiCu)
Emissivitv
0.20-0.55
0.09
0.05
0.50
0.03-0.05
0.40
0.10
0.40-0.80
0.03
0.02
0.50-0.90
0.15
0.50-0.70
0.60-0.95
0.20
0.20-0.30
0.70
0.30
0.40-0.60
0.05-0.10
0.10-0.40
0.20-0.50
0.10
0.30
0.09
0.03
0.70-0.90
Ground SheetPolished SheetoxidizedStainless
zinc
o>ridizedPolished
Galvaoized
Non-Metals
Materials
AsbestosAsphaltBrickCarbonmdum
GXi3LUiCClaY
ConcreteCloth
Plate
GravelGrvp=
ICeLimestonePaint
Non-Metallic
Paper
Any
Color
Plastic
@asue
mils thickness)RubberSandSnowsoilWaterwood
Natural
(G=
20
0.40-0.60
0.20
0.70-0.90
0.20
0.10
0.03
0.20
Emissivity
0.95
0.95
0.95
0.90
0.95
0.95
0.95
0.95
0.85
0.95
0.80-0.95
0.98
0.95
0.90-0.95
0.95
0.90
0.95
0.90
0.90
0.90-0.98
0.93
0.90-0.95
7
Page 11
3.4
Comparison Measurements
When making comparison measurements on the same material, an approximation of theemissivity will still give good results. Selecting a relatively low emissivity value will makethe difference in compared temperatures slightly larger than actual. When trying to locate aslight temperature difference, setting the emissivity to 0.20 will provide the maximumsensitivity, although the absolute temperature measurement will not normally be correct.
3.5 MaintenanceDue to its solid-state, sealed construction, the OS65 Series instruments require minimum
maintenance. The optics may require periodic inspection and cleaning if the sensor is in adirty environment. Use an optical cleaning solution (e.g. mild detergent) and a cotton swab.Care
should be taken to prevent scratching the lens or its coating.
If
you are operating the
instrument in a dirty atmosphere, the optional lens air purge assembly is recommended.
Se&on
4:
Specifications
Accuracy:Repeatability:Spectral Response:
EmissivityResponse
Range:
Time:
Field of View
Power:Environmental Ratings:
Ambient Operating
Sensing
EkCtl-OlliCS:ComN!ction:Max. Lead
(Ohms, Current Output Mode):
Load
@A,
Dimensions-
Sensing Head:
Electronics:Weight-
Sensing Head:
Electronics
Electronics
Head:
Current-
Voltage Output Mode):
NEMA 4 enclosure):
NEMA 4 enclosure:
(FOV):
Wire
Resistance-
only (without
mounted
Range-
iu
(l°C),
+z?F
x&4
-
Hoc
185T)
7)/0.02
&O-50%
8-
0.10 to 0.99 digitally adjustable300 3:1,minimumspotsize’/4”at3/4”7: 1, minimum spot size 1” at
15:1,24: 1, minimum spot size 9-30 sensingwith either NEMA 4 electronics enclosure or
dust-tight
-180
32Oto
4.5 m
(Supply Voltage
1omAmaximum
10.9 cm x 4.1 cm (4.30” x 1.63”); l-112-20 thread
13.3 cm x 9.1 cm (5.25” x 3.62”)
0.3 kg (8 oz.)
0.1 kg (4 oz.)
1.2 kg (43.2 oz.)
of reading
14 microns
msec
(10 to 90%)
minimum spot size 1” at 15”
VDC,
40
head NEMA 4, dust-tight and water-tight
or drip-tight enclosure
85“C
to
(0 to
12OT
(15fi.
cable standard); Optional 15 m (50 ft. cable)
whichever is greater
+l% of reading or
T
s”
at 6”
NEh4A
12
8
Page 12
4.2
FIELD
OFVIEW DIAGRAMS
DISTANCE:
SENSOR
2
(II)
OWECT
TO
3
4
6
3:l
CLEAR
w
0$
D
’
“,
6
83
?I?-
to
o-a(I)
DISTANCE: SENSOR TO OBJECT
DISTANCE: SENSOR TO
1’4
2oan
toa
DISTANCE: SENSOR
DISTANCE:
E
,
DISTANCE: SENSOR TO
3om
SENSOR
TO
TO
OFklECT
06JEcT
OBJECT
6ocm2ocm4Ocm
(an)
lid
40fm
(CM
(in)
cfn
a.3 6Oa-n
(cm)OBJECT
4.1’
ld.5
15:l
z
iz-‘oga.
rn
CLEAR
APERTURE
1’
tiZ-
coo-
%
MSTANCE:
123456789
U&
+
4
E
L
SENSOR TO OBJECT (in)
625
q
1.58Clll
5cm
10 cm
FOCUS
1/4’a:6’
15cm
OISTANCE: SENSOR TO
.w
4
1.7 cm
2Dcm
OBJECT (cm)
IIII‘IIr,
24:l
Page 13
WATER
OS%-COOL3NG
ACCESSORIES -
An%
JACKET
DIMENSIONS (INCHES)
MOUNTING FRAME
62.80
FOR 3
OS65-MF
l/8-27
BOLT CIRCLE
l/4”
OIA SCREWS
NPT
7
OS65MN
NOUNTING
!
3.50
Y-
2.k
j
I
I
NUT
c
E
-
2.00
01.52r
OS65-RAB
RIGHT ANGLE MOUNTING BRACKET
.25
HEX
OS65
APC
j---
I
COUAR
.2s
6.250
AIR PURGE
.125
R
4
b
I
7
/i
3.00
--+.5
_!
10
Page 14
OS65”SV
1.5
2C
118
27
(3.81)
(C.32)
NPT
/
I-+-
1.15
(29.2)
WRENCH
FLATS
iii
I
I
RIGdT
;o’;;i~;
THRU
ANGLE ADAPTOR
OS65-PA
(3.81)
1.5
20
UN-2B
THRU
_j
1.15(29.2)
i.5
N?T
(3.81)
ADA?TilR
PIPE
OS65-CA
(3.81)
l/21
112
NPT
UN-2929
11
CGNDiJ:T
SCALE.
A3APTC],?
i/2
Page 15
f-z--\
/--
COVER
--- 6.75
I--
F
B
(171)
VIEW SHOWING CLAMP END (4 TOTAL)
USED ON NEMA-4,
N4-UX
---_-__
------_-_
--+--“.-_--_-_----_c__
I
---_--__
-------
=P
_._i
6.00
,-
(152)
SECTlON
L2.364
(60)
A- A
t;;
7.50 ---
(191)
N&MA
_
P
I
@F-
-4
b-
75
19)
POLlCSltR
&
NEMA 12 ENCLOSURE
1
PANELS
FTC FEET
INYOE
14
ANY 61
POwCR
ANO
CAUCE12
GAUGE
CnAV
COAllHC
UJ,
sll.
7.50
-p-
-(191)
-
4.00---
(102)
VIEW B-B
VIEW SHOWING HINGE END
USED ON NEMA-12,
Page 16
Sensor (Air/Water-Cooled Housing)The
air/water-cooled housing (AWC) option allows the sensor to be used in ambient tempera-tures up to 250°F 77°F
(25OC)
of 2 to 5
should be 3 to 5 cfm (1.4 to 2.4
PSIDliters) per minute; water temperature should be Chilled water, below
(121°C)/3500F
(0.14 to 0.35
50°F
(
(175°C). It is supplied with two
liter&c)
Kg&
cm). Water flow should be approximately 0.5 gallons (2
50°
10°C),
is not recommended. To avoid condensation and lens dam-
with a pressure drop across the housing
to 80°F (10” to 27°C) for efficient cooling.
l/8”
NPT threads. Air flow
age, it is required to use the APC with the AWC.
PIACES
2
OS&j-AWC
WATER COOLING JACKET
Air Purge Collar (APC)
from
The APC accessory is used to keep dust, moisture, airborne particles and vapors away
thelens. It may be installed before or after the bracket (see drawing) and screwed in fully. Airflows into the
cfm
of 1 to 3
inants
(0.5 to 1.5
from
settling on the lens.
l/S”
NPT thread port and out the
I
&---
liter&z).
2.25
HEX
Clean or “instrument” air is recommended to avoid contam-
1
!
--+
AlR
aperture.
front
.28
l/2-20-
OS65-APC
PURGE COLLAR
Air flow should be a maximum
l/8-27
NPT
-_Ikl.28
13
Page 17
DIGITAL OUTPUT WIRING (not field installable)
RS
232
TERMINAL TB3TERMINAL TB3
2
TX0
2
RX0
35
CND BLACK
YELLOW
GREEN
TX/RX
3
TX/RX
ANALOG POWER
DIGITALOUTPUT
RS
485
YELLOWGREEN
TOP VIEW
Protocol
9600
no
parity
8databits
1 start bit
1
stop bit
9600, N, 8,
FRONT VIEW
I
YELLOW
Interrogation
Format:
A one charactercommand followed by a two character address and
possibly an additional two character address or a two character baud rate code.
Both
The address required: i.e.,
I
commands: #AA
Baud Rate Code:
Reset:
is two characters between 00 and
FF hex.
OA rather than just A.
Unit at address AA responds with the IR temperature
@AABB0/oAAo5
010305
Turn
unit on with emissivity set at 00.
Unit at address AA gets new address BBUnit at address
300 baud
1200 baud 04
4800 baud 06
AA is
02600 baud
characters are
assigned
4800 baud
2400 baud
9600 baud
Default Conditions:Address:
Baud Rate:
A49600
14
Page 18
WIRING
DIAGRAM
SENSOR CONNECTION
TERMINAL
6
54321
783
MilTi-
-
BLACK+
-
REDGRiEN
-
-
N/C
-
SHIELDGROUND
IR
SENSOR +
1.2
OS65-JX.
r\&&$j
VCC
TERMINAL TB4
16 + (PLUS)
17
Q-30 VDC
TERMINAL TB4
-
DC POWER
8
mV
and V
-
(MINUS)
TBt
11111
111
-
I
iI
SHIELD
OUTPUT
ST
TBl
d
‘INPISEI;SOR
WIRING
TERMINAL TB4
3 + TX/RX1
COUPliTER
RS485
-
TX/RX
+-
HOST
TEA
II,I
GO’VDC
POWER
-
SUPPLY
- MA1 and MA2 with OS65
OS65
- CC4 Card Cage
FOR NON-POWERED LOOP SUPPLYFOR POWERED LOOP SUPPLY
TERMINAL TB4
(PLUS)
16 +
-
(MINUS)
13
TERMINAL TB4
-
(MINUS)
17
13 + (PLUS)
Page 19
WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a
period period to the normal
ensures that OMEGA’s customers receive maximum coverage on each product.
If the unit should malfunction, it must be returned to the factory for evaluation. OMEGA’s Customer
Service Department will issue an Authorized Return (AR) number immediately upon phone or written
request. Upon examination by OMEGA, if the unit is found to be defective it will be repaired or replaced atno charge. OMEGA’s WARRANTY does not apply to defects resulting from any.action of the purchaser,including but not limited to mishandling, improper interfacing, operation outside of design limits,improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of
having been tampered with or shows evidence of being damaged as a result of excessive corrosion; orcurrent, heat, moisture or vibration; improper specification; misapplication; misuse or other operatingconditions outside of OMEGA’s control. Components which wear are not warranted, including but not
limited to contact points, fuses, and
OMEGA is pleased to offer suggestions on the use of its various products. However,OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any
damages that result from the use of its products in accordance with information provided by
OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by it will beas specified and free of defects.OMEGA MAKES NO OTHER WARRANTIES OR
REPRESENTATlONSTITLE,
AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF
LIABILlTY
OMEGA with respect to this order, whether based on contract, warranty, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the
component upon which liability is based. In no event shall OMEGA be liable for
consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or
activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility
as set forth in our basic WARRANTY/DISCLAIMER language, and additionally, purchaser will indemnifyOMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of theProduct(s) in such a manner.
of
13 months from date of purchase. OMEGA Warranty adds an additional one (1) month grace
one (1) year
OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF
AND AU IMPLIED
The remedies of purchaser set forth herein are exclusive and the total liability of
WARRANTlES
product warranty to cover handling and shipping time. This
triacs.
INCLUDING ANY WARRANTY OF
MERCHANTABIUTY
(2)
in medical’
/
RETURN REQUESTS
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORERETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN(AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOIDPROCESSING DELAYS). The assigned AR number should then be marked on the outside of the returnpackage and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit.
FOR
WARRANTY
following information available BEFOREcontacting OMEGA:
1.
PO. number under which the product was
PURCHASED,
2. Model and serial number of the product under
warranty, and
3. Repair instructions and/or specific problems
relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords
our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
0
Copyright 1996 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without prior