Omega Products OMR-6050 Installation Manual

M-3577 for

OMR-6050 OMR-6052 OMR-6053 OMR-6054 OMR-6056 OMR-6058 OMR-6060 OMR-6063

Analog Input Modules

Contents

1. INTRODUCTION.............................................1-1

1. 1. ABOUT THE OMR DIO MODULES ............................................1-1

1. 2. OVERVIEW OF OMR-6050......................................................1-1

1. 3. OVERVIEW OF OMR-6052......................................................1-6

1. 4. OVERVIEW OF OMR-6053.................................................... 1-10

1. 5. OVERVIEW OF OMR-6054.................................................... 1-14

1. 6. OVERVIEW OF OMR-6056.................................................... 1-18

1. 7. OVERVIEW OF OMR-6058.................................................... 1-23

1. 8. OVERVIEW OF OMR-6060.................................................... 1-28

1. 9. OVERVIEW OF OMR-6063.................................................... 1-34

2. INITIALIZATION & INSTALLATION.............2-1

2. 1. SOFTWARE INSTALLATION.....................................................2-1

2. 2. INITIALIZING A BRAND-NEW MODULE.......................................2-1

2. 3. INSTALL A NEW OMR TO A EXISTING NETWORK........................2-4

2. 4. APPLICATION WIRING FOR OMR-6050.....................................2-5

2. 5. APPLICATION WIRING FOR OMR-6052.....................................2-7

2. 6. APPLICATION WIRING FOR OMR-6053.....................................2-8

2. 7. APPLICATION WIRING FOR OMR-6054.....................................2-9

2. 8. APPLICATION WIRING FOR OMR-6056.....................................2-9

2. 9. APPLICATION WIRING FOR OMR-6058................................... 2-10

2. 10. APPLICATION WIRING FOR OMR-6060................................... 2-11

2. 11. APPLICATION WIRING FOR OMR-6063................................... 2-13

3. COMMAND SET..............................................3-1

3. 1. COMMAND AND RESPONSE .....................................................3-1

3. 2. SUMMARY OF COMMAND SET ................................................3-4

3. 3. SET CONFIGURATION ............................................................3-6

3. 4. READ CONFIGURATION ..........................................................3-8

Contents i

3. 5. READ MODULE NAME.......................................................... 3-10

3. 6. READ FIRMWARE VERSION................................................... 3-11

3. 7. RESET STATUS.................................................................. 3-12

3. 8. DIGITAL OUTPUT ............................................................... 3-13

3. 9. DIGITAL OUTPUT (CONTINUED) ............................................. 3-15

3. 10. DIGITAL OUTPUT (CONTINUED) ............................................. 3-17

3. 11. DIGITAL OUTPUT (CONTINUED) ............................................. 3-19

3. 12. SYNCHRONIZED SAMPLING .................................................. 3-21

3. 13. READ SYNCHRONIZED DATA ................................................. 3-22

3. 14. DIGITAL INPUT................................................................... 3-25

3. 15. PROGRAMMABLE I/O MODE SETTING.................................... 3-28

3. 16. READ LEADING CODE SETTING.............................................. 3-29

3. 17. CHANGE LEADING CODE SETTING.......................................... 3-31

3. 18. SET HOST WATCHDOG TIMER & SAFETY VALUE ..................... 3-33

3. 19. READ HOST WATCHDOG TIMER & SAFETY VALUE ................... 3-35

3. 20. HOST IS OK...................................................................... 3-37

ii Contents

1. Introduction

1. 1. About the OMR DIO Modules

The OMR provides a series of digital input or output (DIO) modules to sense the digital signal or to control the remote devices.

The specified features of each module are shown here.

• OMR-6050 : Digital I/O module

• OMR-6052 : Isolated digital input module

• OMR-6053 : 16-channel digital input module

• OMR-6054 : 15-channel iso lated digital input module

• OMR-6056 : 15-channel isolated digital output module

• OMR-6058 : 28 programmable digital I/O module

• OMR-6060 : relay output and isolated digital input module

• OMR-6063 : 8-channel relay output module

1. 2. Overview of OMR-6050

What is OMR-6050 ?

OMR-6050 is a digital input and output module. The digital input channels can monitor active TTL signals, and sense passive switch on/off signal because of the internal pull high resistors. The convenient open collector output channels can sink up to 50 mA current. Combining with the relay devices, it is possible to control the high power devices by programming output channel of the OMR-6050.

Features of OMR-6050

• 7 bits digital input

• 8 bits open collector digital output

• Programmable host watchdog timer for host failure protection

• Internal watchdog timer for device failure protection

• Easy programming by software

• Easy installation and wiring

Introduction 1-1

Specifications of OMR-6050

² Interface

• Interface : RS-485, 2 wires

• Speed (bps) : 1200, 2400, 4800, 9600, 19.2K, 38.4K, 115.2K

(115.2K only for firmware reversion above A4.00)

² Digital Input

• Channel numbers : 7

• Logical level 0 : +1V maximum

• Logical level 1: +3.5V~30V

• Pull up resister : 10KΩ

• Maximum current : 0.5mA

² Digital Output

• Channel numbers : 8

• Output characteristic : open collector transistor

• Maximum current sink : 50mA

• Max. power dissipation : 300mW

² Watchdog Function

• Module internal watchdog timer: 150 ms

• Power failure threshold : 4.65 V

• Safety value : 8 output channels

• Host programmable watchdog :

100 ms ~ 25.500 sec

² Power

• Power supply : +10V to +30V

• Current consumption : 0.5 W

1-2 Introduction

Input/Output

I/O Type

Digital Output

Digital Input

Bit 0-7

Bit 0-6

Signal

2DI1DI0

A Look at OMR-6050 & Pin Assignment

DI6DI5DI

DOD

Digital

(Y EF A

(G )D

(B)

DOD

OMR-6050

DOD

Introduction 1-3

Pin Definitions of OMR-6050

Pin # Signal Name Description 1 DO 7 Digital output channel 7

2 DO 6 Digital output channel 6 3 DO 5 Digital output channel 5 4 DO 4 Digital output channel 4 5 DO 3 Digital output channel 3 6 Default* Initial state setting 7 (Y) DATA+ RS-485 series signal, positive 8 (G) DATA - RS-485 series signal, negative 9 (R) +Vs Power supply, +10V~+30V 10 (B) GND Ground 11 DO 2 Digital output channel 2 12 DO 1 Digital output channel 1 13 DO 0 Digital output channel 0 14 DI 0 Digital input channel 0 15 DI 1 Digital input channel 1 16 DI 2 Digital input channel 2 17 DI 3 Digital input channel 3 18 DI 4 Digital input channel 4 19 DI 5 Digital input channel 5 20 DI 6 Digital input channel 6

1-4 Introduction

GND

DO7

DI0

DI6

OMR-6050 Functional Block Diagram

Power Input +10V ~ +30V

Power

Regulator & Filter

Watchdog/Power Failure

Supervisor

Data +

Data -

RS-485

Rec/Drv

Micro

Processor

EEPROM

Config Data

Safe Value

+ 5V

8-bit

Digital/Output

7-bit

Digital/Input

1-bit

Digital/Input

DO0

Default* Pin

Introduction 1-5

1. 3. Overview of OMR-6052

What is OMR-6052 ?

OMR-6052 provides 8 isolated digital input channels. Six of the input channels are differential type and two of them are single-ended with common ground. The isolation voltage is up to 5000 Vrms. It is suitable to use OMR-6052 in industrial environment with the dangerous of high voltage electric shock.

Features of OMR-6052

• 8 bits isolated input

• 5000 Vrms isolation voltage

• Programmable host watchdog timer for host failure protection

• Internal watchdog timer for device failure protection

• Easy programming by software

• Easy installation and wiring

Specifications of OMR-6052

² Interface

• Interface : RS-485, 2 wires

• Speed (bps) : 1200, 2400, 4800, 9600, 19.2K, 38.4K, 115.2K

(115.2K only for firmware reversion above A4.00)

² Input

• Channel numbers : 6 differential channels, 2 single ended

• Logical level 0 : +1V Max.

• Logical level 1: +3.5V ~ +24V

² Watchdog Function

• Module internal watchdog timer : 150ms

• Power failure threshold : 4.65 V

• Safe value : 8 output channels

• Host programmable watchdog :100 ms ~ 25.5 sec

² Power

• Power supply : +10V to +30V

• Current consumption : 0.4 W

1-6 Introduction

Digital Input

Input Type

Diffential

Single Ended

Channels

A Look at OMR-6052 & Pin Assignment

DI4+DI

DI 4-

1-DI1+

DI 5+DI5-

OMR-6052

DI 7+

Isolated

D EF A U

(G )D

(B)

Introduction 1-7

Pin Definitions of OMR-6052

Pin # Signal Name Description 1 DI5+ Digital Input Channel 5+

2 DI5 - Digital Input Channel 5 3 DI6+ Digital Input Channel 6+ 4 D.GND Digital Input Ground 5 DI7+ Digital Input Channel 7+ 6 Default* Initial state setting 7 (Y) DATA+ RS-485 series signal, positive 8 (G) DATA - RS-485 series signal, negative 9 (R) +VS Power supply, +10V~+30V 10 (B) GND Ground 11 DI0+ Digital Input Channel 0+ 12 DI0 - Digital Input Channel 0 13 DI1+ Digital Input Channel 1+ 14 DI1 - Digital Input Channel 1 15 DI2+ Digital Input Channel 2+ 16 DI2 - Digital Input Channel 2 17 DI3+ Digital Input Channel 3+ 18 DI3 - Digital Input Channel 3 19 DI4+ Digital Input Channel 4+ 20 DI4 - Digital Input Channel 4 -

1-8 Introduction

GND

DI0+

DI6+

DI7+

DI5+

OMR-6052 Functional Block Diagram

Power Input +10V ~ +30V

Power

Regulator & Filter

+5V

Watchdog/Power Failure

Supervisor

Data -

RS-485

Rec/Drv

Micro

Processor

EEPROM

Config Data

Safe Value

+5V

DI0+ DI0-

DI0-

DI5-

D.GND

Introduction 1-9

1. 4. Overview of OMR-6053

What is OMR-6053 ?

OMR-6053 provides 16 digital input channels for dry contact or wet contact signals. The effective distance from DI to contact point is up to 500m for dry contact input.

Features of OMR-6053

• 16 bits digital input

• Programmable host watchdog timer for host failure protection

• Internal watchdog timer for device failure protection

• Easy programming by software

• Easy installation and wiring

Specifications of OMR-6053

² Interface

• Interface : RS-485, 2 wires

• Speed (bps) : 1200, 2400, 4800, 9600, 19.2K, 38.4K, 115.2K

(115.2K only for firmware reversion above A4.00)

² Input

• Channel numbers : 16

• Dry Contact:

Logical level 0: close to GND Logical level 1: open

• Wet Contact: Logical level 0: +2V max. Logical level 1: +4V ~ + 30V

² Watchdog Function

• Module internal watchdog timer : 150ms

• Power failure threshold : 4.65 V

• Host programmable watchdog :100 ms ~ 25.5 sec

² Power

• Power supply : +10V to +30V

• Current consumption : 0.4 W

1-10 Introduction

OMR-6053

Input Type

Digital Input

Channels

/DI 15

A Look at OMR-6053 & Pin Assignment

DI 9

DI 7

DI 6

DI 5

DI 4

DI 3

DI 2

DI 1

DI 8

16-CH Digital Input

DI 0

(Y)DATA+

DI 10

DI 11

DI 12

DI 13

DI 14

DEFAULT

(G)DATA-

(R)+Vs

(B)GND

Introduction 1-11

Pin Definitions of OMR-6053

Pin # Signal Name Description 1 DI10 Digital Input Channel 10

2 DI11 Digital Input Channel 11 3 DI12 Digital Input Channel 12 4 DI13 Digital Input Channel 13 5 DI14 Digital Input Channel 14 6 Default*

/DI15

Initial state setting

/ Digital Input Channel 15 7 (Y) DATA+ RS-485 series signal, positive 8 (G) DATA - RS-485 series signal, negative 9 (R) +VS Power supply, +10V~+30V 10 (B) GND Ground 11 DI0 Digital Input Channel 0 12 DI1 Digital Input Channel 1 13 DI2 Digital Input Channel 2 14 DI3 Digital Input Channel 3 15 DI4 Digital Input Channel 4 16 DI5 Digital Input Channel 5 17 DI6 Digital Input Channel 6 18 DI7 Digital Input Channel 7 19 DI8 Digital Input Channel 8 20 DI9 Digital Input Channel 9

1-12 Introduction

GND

+10V ~ +30V

DI0

DI14

OMR-6053 Functional Block Diagram

Power Input

Data +

Data -

RS-485

Rec/Drv

EEPROM

Config Data

Safe Value

Power

Regulator & Filter

Watchdog/Power Failure

Supervisor

Micro

Processor

+ 5V

15-bit

Digital/Input

1-bit

Digital/Input

Default* Pin/DI15

Introduction 1-13

1. 5. Overview of OMR-6054

What is OMR-6054 ?

OMR-6054 provides 15 isolated digital input channels. All of the input channels are common power type and one of them is using the same pin with default (use jumper to choose). The isolation voltage is up to 5000 Vrms. It is suitable to use OMR-6054 in industrial environment with the dangerous of high voltage electric shock.

Features of OMR-6054

• 15 bits digital inputs with isolation protection and common power

• 5000 Vrms isolation voltage

• Programmable host watchdog timer for host failure protection

• Internal watchdog timer for device failure protection

• Easy programming by software

• Easy installation and wiring

Specifications of OMR-6054

² Interface

• Interface : RS-485, 2 wires

• Speed (bps) : 1200, 2400, 4800, 9600, 19.2K, 38.4K, 115.2K

(115.2K only for firmware reversion above A4.00)

² Input

• Channel numbers : 15 isolation common power input channels (the fifteenth channel is the same with default pin, but can use jumper to choose).

• Input type : source type . Effective distance: 500 m.

• Common external voltage: 24V.

² Watchdog Function

• Module internal watchdog timer : 150msec

• Power failure threshold : 4.65 V

• Host programmable watchdog :100 ms ~ 25.5 sec

² Power

• Power supply : +10V to +30V

• Power consumption : 0.4 W

1-14 Introduction

Input Type

Channels

/DI14

DI0

DI1

DI2

DI3

DI4

DI5

DI6

DI7

DI8

DI9

A Look at OMR-6054 & Pin Assignment

DI10

OMR-6054

DI11

DI12

DI13

15-CH Isolated Digital Input

Ext24V

DEFAULT

(G)DATA-

(Y)DATA+

(R)+Vs

(B)GND

Introduction 1-15

Initial state setting or digital input

Pin Definitions of OMR-6054

Pin # Signal Name Description 1 DI10 Digital input channel 10

2 DI11 Digital input channel 11 3 DI12 Digital input channel 12 4 DI13 Digital input channel 13 5 Ext24V External common +24V 6 Default*/DI14

7 (Y) DATA+ RS-485 series signal, positive 8 (G) DATA - RS-485 series signal, negative 9 (R) +VS Power supply, +10V~+30V 10 (B) GND Ground 11 DI9 Digital input channel 9 12 DI8 Digital input channel 8 13 DI7 Digital input channel 7 14 DI6 Digital input channel 6 15 DI5 Digital input channel 5 16 DI4 Digital input channel 4 17 DI3 Digital input channel 3 18 DI2 Digital input channel 2 19 DI1 Digital input channel 1 20 DI0 Digital input channel 0

channel 14

1-16 Introduction

GND

+24V

Data +

OMR-6054 Functional Block Diagram

Power Input +10V ~ +30V

Watchdog/Power Failure

Supervisor

RS-485

Rec/Drv

Data -

EEPROM

Config Data

Safe Value

Power

Regulator & Filter

+5V

Micro

Processor

+5V

+24V DI0

DI1

+24V DI12 +24V DI13

+24V DI14

Introduction 1-17

1. 6. Overview of OMR-6056

What is OMR-6056 ?

OMR-6056 provides 15 isolated digital output channels. All of the output channels are common ground type and one of them is use the same pin with default (use jumper to choose). The isolation voltage is up to 5000 Vrms. It is suitable to use OMR-6056 in industrial environment with the dangerous of high voltage electric shock.

Features of OMR-6056

• 15 bits digital open collector output with isolation protection and

common ground

• 5000 Vrms isolation voltage

• Programmable host watchdog timer for host failure protection

• Internal watchdog timer for device failure protection

• Easy programming by software

• Easy installation and wiring

Specifications of OMR-6056

² Interface

• Interface : RS-485, 2 wires

• Speed (bps) : 1200, 2400, 4800, 9600, 19.2K, 38.4K, 115.2K

(115.2K only for firmware reversion above A4.00)

² Digital Output

• Channel numbers : 15 isolation common ground output

channels(the fifteenth channel is the same with default pin,but could use jumper to choose).

• Output characteristic:open collector transistor.

• Maximum current sink:50mA

Max.power dissiation:200mW Isolation Voltage:5000Vrms

² Watchdog Function

• Module internal watchdog timer : 150msec

• Power failure threshold : 4.65 V

• Safe value : 15 output channels

• Host programmable watchdog :100 ms ~ 25.5 sec

² Power

• Power supply : +10V to +30V

1-18 Introduction

• Current consumption : 0.3 W

Introduction 1-19

Output Type

Channels

/DO14

DO9

DO8

DO7

DO6

DO5

DO4

DO3

DO2

DO1

DO0

A Look at OMR-6056 & Pin Assignment

DO10

OMR-6056

DO11

DO12

DO13

15-CH Isolated Digital Output

Ext.GND

DEFAULT

(G)DATA-

(Y)DATA+

(R)+Vs

(B)GND

1-20 Introduction

Pin Definitions of OMR-6056

Pin # Signal Name Description 1 DO10 Digital output channel 10

2 DO11 Digital output channel 11 3 DO12 Digital output channel 12 4 DO13 Digital output channel 13 5 ExtGND 6 Default*/

DO14

Initial state setting

Digital output channel 14 7 (Y) DATA+ RS-485 series signal, positive 8 (G) DATA - RS-485 series signal, negative 9 (R) +VS Power supply, +10V~+30V 10 (B) GND Ground 11 DO0 Digital output channel 0 12 DO1 Digital output channel 1 13 DO2 Digital output channel 2 14 DO3 Digital output channel 3 15 DO4 Digital output channel 4 16 DO5 Digital output channel 5 17 DO6 Digital output channel 6 18 DO7 Digital output channel 7 19 DO8 Digital output channel 8 20 DO9 Digital output channel 9

Introduction 1-21

GND

DO1

DO13

DO14

Data +

OMR-6056 Functional Block Diagram

Power Input +10V ~ +30V

Watchdog/Power Failure

Supervisor

RS-485

Rec/Drv

Data -

EEPROM

Config Data

Safe Value

Power

Regulator & Filter

Micro

Processor

+5V

DO0 COM

COM

DO12 COM

COM

1-22 Introduction

1. 7. Overview of OMR-6058

What is OMR-6058 ?

OMR-6058 provides 28 digital I/O channels. It emulates industry standard mode zero configuration of 8255 programmable peripheral interface (PPI) chip. The PPI offers 3 ports A, B and C, the C port can also be subdivided into 2 nibble-wide (4-bit) port – C upper and C lower. A 50 pin SCSI connector equipped with OMR-6058 which is corresponding to PPI chip with 24 DIO points.

Features of OMR-6058

• Industry standard 8255 programmable peripheral interface mode 0 emulation

• 24 Programmable I/O channels

• 4 dedicated input channels

• Completely TTL compatible I/O lines

• Status read-back capability

• Direct bit set/reset capability

• Buffered circuits for higher driving capability

• Direct interface with OPTO-22 compatible I/O module

• Programmable host watchdog timer for host failure protection

• Internal watchdog timer for device failure protection

• On board resetable fuse to protect power supply form external

devices

• Easy programming by software

• Easy installation and wiring

Specifications of OMR-6058

² Interface

• Interface : RS-485, 2 wires

• Speed (bps) : 1200, 2400, 4800, 9600, 19.2K, 38.4K, 115.2K

(115.2K only for firmware reversion above A4.00)

² Programmable Digital Input/Output

• Channel numbers : 24

• Input Signal:

Introduction 1-23

Logical level 0 : -0.5 ~ 0.8 V Logical level 1: 2.0 ~ 5.25 V

• Output Signal:

Logical level 0: 0.5 V Maximum

Logical level 1: 2.4 V Minimum Digital Output

² ² Watchdog Function

• Module internal watchdog timer : 150msec

• Power failure threshold : 4.65 V

• Safe value : 15 output channels

• Host programmable watchdog :100 ms ~ 25.5 sec

² ² Dedicated Digital Input

• Channel numbers : 4

• Input Signal:

Logical level 0: 2 V max. Logical lev el 1: 3 V ~ 5.25 V

² ² Connector

• 10-pin skew terminal block

• 50-pin SCSI II connector

² ² Power

• Power supply : +10V to +30V

• Current consumption: 1.7 W

1-24 Introduction

Type

PPI

Channels

A0~A7

B0~B7

A Look at OMR-6058 & Pin Assignment

DI0

OMR-6058

DI1

DI2

28-CH Programmable Digital I/O

DI3

DEFAULT

(G)DATA-

(Y)DATA+

(R)+Vs

(B)GND

Introduction 1-25

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