Omega Products OM-DNL-910 Installation Manual

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OM-DNR-900
REPEATER
OM-DNL-910
TEMPERATURE
LOGGER
OM-DNL-920 RH/TEMPERATURE LOGGER
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Table of Contents
CHAPTER 1: DATANET OVERVIEW 1
1.1. DataNet Introduction 1
1.2. What is ZigBee? 3
1.3. The ZigBee Concept 3
1.3.1. ZigBee Mesh Network Operation 4
1.3.2. Why is ZigBee Technology Key for Data Logging?
4
1.4. The DataNet System 5
1.4.1. The Data Logger 5
1.4.2. The Receiver/Repeater 6
1.4.3. Hardware Accessories 8
1.4.4. DataNet Software 8
CHAPTER 2: DATANET IMPLEMENTATION GUIDE 10
2.1. DataNet Network Architecture 11
2.2. Pre-setup Requirements 13
2.3. Launching the Software 13
2.4. Connecting the Receiver 15
2.5. Adding the Data Logger to the Network 16
2.5.1. Charging DataNet Loggers 17
2.5.2. Connecting the OM-DNL-910 and OM-DNL-920 Loggers to the Network 18
2.5.3. Loading Map View Background 20
2.6. Configuring the Logger 21
2.7. Viewing Data 23
2.7.1. Online Data Views 24
2.7.2. Logger Tooltip 25
2.7.3. Sensor View 26
2.8. Optimizing the Network 27
2.8.1. Signal Test Utility 27
2.8.2. Overcoming RF Obstacles 28
2.8.3. Showing the Network Path 29
2.8.4. Adding Repeaters to the Network 30
2.8.5. Short Range Repeater 31
2.9. Recommended Approach to Deploying DataNet Units 32
CHAPTER 3: DATANET HARDWARE OVERVIEW 35
3.1. Data Logger Front Panel Layout 35
3.1.1. OM-DNL-910 and OM-DNL-920 35
3.2. Data Logger External Connections 36
3.2.1. OM-DNL-910 and OM-DNL-920 36
3.3. OM-DNR-900 Receiver/Repeater Front Panel Layout 37
3.4. OM-DNR-900 Receiver/Repeater External Connections 38
3.5. Data Logger Sensor Overview 39
3.5.1. Internal Sensor Types 39
3.5.2. External Sensor Types 39
3.5.3. Sensor Connection 41
3.5.4. External PT-100 and NTC Sensor Connection 41
3.5.5. Programming Limitations for OM-DNL-910 and OM-DNL-920 41
3.5.6. External Alarm Output 42
3.5.7. Polarity 44
3.5.8. Frequency/Pulse Counter 45
3.5.9. User Defined Sensors 45
3.5.10. Sensor Alarms 45
3.5.11. Sensor Calibration 46
3.6. Unit Serial Number and Comment 46
3.7. Power Supply 47
3.7.1. OM-DNR-900 in Receiver Mode 47
3.7.2. OM-DNR-900 in Repeater Mode 47
3.7.3. OM-DNL-910 and OM-DNL-920 Data Loggers 48
3.7.4. Power Adapter 49
3.7.5. Data Logger Battery Life 49
3.8. USB Communication Cable 50
3.9. DataNet Keypad Overview 51
3.9.1. OM-DNL-910, OM-DNL-920 and OM-DNR-900 Keypad 51
3.10. Operating the OM-DNL-910 and OM-DNL-920 52
3.10.1. Turning on the Unit 52
3.10.2. Display Shutdown 52
3.10.3. Joining a Network 52
3.10.4. Main Menu Options 55
3.10.5. Additional Logger Screens 62
3.11. Operating the OM-DNR-900 in Receiver Mode 64
3.11.1. Turning on the Unit 64
3.11.2. Receiver Menus 64
3.11.3. Changing Receiver to Repeater 65
3.11.4. Additional Receiver Screens 66
3.12. Operating the OM-DNR-900 in Repeater Mode 67
3.12.1. Turning on the Unit 67
3.12.2. Joining a Network 67
3.12.3. Menu Options 70
3.12.4. Additional Repeater Screens 74
CHAPTER 4: USING THE DATANET SOFTWARE 76
4.1. Installing DataNet Software 76
4.1.1. System Requirements 76
4.1.2. Installation Procedure 77
4.1.3. Installation Troubleshooting 80
4.2. DataNet Software Layout 80
4.2.1. Map View 81
4.2.2. Sensor View 82
4.2.3. History View 84
4.2.4. Data Map 85
4.2.5. DataNet Toolbar Icons 86
4.3. File Menu Items 92
4.3.1. Open 92
4.3.2. Open Project File 92
4.3.3. Save Project 92
4.3.4. Save Project As 93
4.3.5. Exit 93
4.4. Network Menu Items 93
4.4.1. Detect Receiver 93
4.4.2. Lock Network 93
4.4.3. Form New Network 94
4.4.4. Refresh Network Connections 94
4.4.5. Show Network Paths 95
4.5. Tools Menu Items 96
4.5.1. Define Sensor 96
4.5.2. Switch Sensor View Mode 97
4.5.3. Lock Map View 97
4.5.4. Options Menu 98
4.5.5. Email Alarm Notifications 98
4.5.6. SMS Alarm Notifications 98
4.5.7. Firmware Update Center 98
4.6. Tools > Options Menu Items 98
4.6.1. Preferences Tab 99
4.6.2. Email Settings Tab 101
4.6.3. SMS Settings Tab 102
4.6.4. Analysis Menu Items 103
4.7. Data Recovery 104
4.8. Saving Data 105
4.9. Viewing Archived (Offline) Data 106
4.10. Viewing Online Data 108
4.10.1. Showing/Hiding the Data Sets 109
4.11. Working in Map View 111
4.11.1. Loading Map View Wallpaper 111
4.11.2. Moving Icons around the Screen 111
4.11.3. Logger Icon Context Menu 112
4.11.4. Viewing Logger Status 115
4.11.5. Receiver Icon Context Menu 116
4.11.6. Viewing Receiver Status 117
4.11.7. Repeater Icon Context Menu 118
4.11.8. Viewing Repeater Status 119
4.12. Configuring the Logger 120
4.12.1. Device Setup Tab 121
4.12.2. Alarm Setup Tab 123
4.13. Alarm Notifications Setup 125
4.13.1. Contacts Tab 127
4.13.2. Groups Tab 128
4.13.3. Notifications Setup Tab 129
4.13.4. Email and SMS Notification Formats 131
4.14. Calibration 132
4.14.1. Introduction to DataNet Calibration 133
4.14.2. Calibrating the Data Logger 135
4.14.3. Performing a Two-point Calibration 136
4.14.4. Performing an Offset Calibration 137
4.14.5. Setting the Offset to a Specific Input 138
4.14.6. Calibrating the Internal Temperature Sensor on the OM-DNL-910 139
4.14.7. Calibrating the External PT-100 Sensor Input 139
4.14.8. Saving Calibration Settings 139
4.14.9. Loading Calibration Settings 140
4.15. Analyzing the Data 140
4.15.1. Using the Graph Features 140
4.15.2. Statistical Analysis 146
4.16. Exporting Data to Excel or CSV Formats 147
4.17. Printing the Data 148
4.18. System Password 149
CHAPTER 5: UPDATING DATANET SOFTWARE AND
FIRMWARE 150
5.1. Using the Uptodata Client 150
5.2. Updating DataNet Firmware 155
5.2.1. Downloading the Firmware File 155
5.2.2. Firmware Update from the Update Center 156
5.2.3. Firmware Update from the Map View Icon 159
APPENDIX A: DATANET SPECIFICATIONS 161 A.1. Data Logger Input Types 161
A.2. OM-DNL-910 and OM-DNL-920 Outputs 161 A.3. Logger Input Specifications OM-DNL-910 and OM-
DNL-920 162 A.4. General Specifications 163 A.5. System Requirements 165
APPENDIX B: SAFETY INFORMATION AND FCC IDS 166
APPENDIX C: FIGURES AND TABLES 169
Chapter 1: DataNet Overview
This chapter provides a general overview of the DataNet system as well as the concept behind the ZigBee RF protocol.
1.1. DataNet Introduction
The Wireless Intelligent Logging Network
The DataNet system is a 16-bit, mobile data acquisition network based on the innovative and reliable ZigBee technology. This solution provides an intelligent sensor mesh system with 100% data receipt and no data loss.
The DataNet system is comprised of a family of data logging units, as well as a Receiver to manage the intelligent network and Repeaters to extend the transmission range. The data loggers measure a broad range of parameters and include models that feature between one and four inputs for direct measurement and recording of PT-100, thermocouple, 0-1 V, 4-20 mA, contact, frequency and pulse sensors, as well as internal temperature and relative humidity sensors. These models range from loggers with graphic display, AC or battery power supply, to models with no display and battery power only.
Data is transmitted from the end units to a Receiver connected to a central computer. The system leverages the ZigBee protocol, a 2.4 GHz license-free frequency RF band, to ensure full data integrity. By adding DataNet Repeater units to the network, you can extend the transmission range and form a reliable mesh network of up to 65,000 units.
With its high resolution and fast Analog to Digital converter (ADC), DataNet data loggers meet the majority of data acquisition requirements in most industrial applications. Every
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DataNet logger unit is embedded with a unique serial number and can be loaded with a descriptive comment for safe identification. An internal clock and calendar keeps track of the time and date of every sample measured.
DataNet loggers can automatically activate external alarm events when data is outside a specified range. Email and SMS notifications can be sent to predefined contacts.
The DataNet system is powered by the powerful DataNet software. The Windows based software is the central management interface of the DataNet network. Data is monitored online and can be displayed in graphs or tables. You can analyze data with various mathematical tools, or export data to a spreadsheet.
The software also enables you to configure, calibrate or update the firmware of DataNet units wirelessly.
Key DataNet benefits include:
Reliable transmission ensuring no data loss
Long-range monitoring
Ability to constantly expand transmission range by adding
additional Repeaters, or turning loggers into Repeaters
Portable units facilitating easy deployment in various
environments
Remote programming and firmware updates
65,000+ possible end units
16-bit resolution
Low-power consumption
Long battery life
Minimal costs thanks to wireless infrastructure
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1.2. What is ZigBee?
ZigBee is a standards-based protocol built around the IEEE *
802.15.4 wireless protocol, providing the network infrastructure required for wireless, low power network applications.
The mesh network eliminates single points of failure by providing multiple pathways for data to travel.
* IEEE is the Institute of Electrical and Electronics Engineers,
a non-profit organization dedicated to furthering technology involving electronics and electronic devices.
1.3. The ZigBee Concept
The Coordinator: This device creates and maintains the
network. Once the network is up and running, the coordinator behaves as just another device on the network. There is only one Coordinator in a ZigBee network.
The Router: A router relays data packets/messages between
devices on the network and increases the distance between these devices.
The End Unit: This device sends and receives information to
other devices on the network. It is usually a control or a sensor unit, often battery operated. A ZigBee end unit cannot relay messages.
ZigBee Terminology DataNet Terminology
Coordinator Receiver
Router Repeater
End Unit Data Logger
ZigBee enables mesh networking which supports a wireless, yet integrated environment with communication between
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many coordinators, routers and end units in environments where multiple applications are being monitored.
1.3.1. ZigBee Mesh Network Operation
Figure 1: ZigBee network diagram In a mesh network, all the router units are aware of their
environment meaning a router knows with units are close by.
When a router sends a message to a specific unit, it relays the message until it gets to the destination.
Network recovery from a unit failure
In a mesh network, when a router fails, the network automatically finds a different path via a different router for the message relay.
This ensures maximum protection against a network breakdown.
1.3.2. Why is ZigBee Technology Key for Data Logging?
ZigBee technology has proved to be ideal for data acquisition networks which require meter reading, parametric display of data such as temperature or humidity and responsive action when parameters are crossed. This is due to the fully automated, flexible and reliable nature of the protocol. With the Mesh Network system, the ZigBee standard redresses
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misbalances in any data logging system, responding to weaknesses, inefficiencies, new network structure (with the additional or removal of devices) through self correction.
1.4. The DataNet System
The basic DataNet system will contain at least one of the following units:
DataNet data logger – Part Number OM-DNL-910 or OM- DNL-920
Receiver/Repeater unit – Part Number OM-DNR-900
Mini-USB cable
Power adapter (one per DataNet unit ordered)
DataNet Software CD
1.4.1. The Data Logger
There are two data logger models compatible with the
DataNet system. These are the so-called end units of the
system. These loggers support up to four external sensors and two internal sensors, temperature and humidity, depending on the specific model. Data is recorded and stored to the logger’s internal memory and transmitted over the network to the DataNet software running on the PC.
The data logger is programmed to consume as little power as possible during operation, in order to conserve the battery life.
When not transmitting or recording data the units are in sleep mode and they wake up when needed.
The battery is rechargeable and can run up to several months on one charge, depending on the logger configuration. Refer to section 3.7.5 for more information.
Note: Battery life depends on the logger sampling rate,
transmission rate, type of sensor, network architecture and number of measured sensors.
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DataNet Loggers
Part Number: OM-DNL-920 Part Number: OM-DNL-910
Four external channel RF data logger with two internal sensors, Humidity and Temperature
Transmission Range: Up to 80 m line
of sight
Memory Capacity: ~59,000 samples Power supply: AC or battery operated
Four external channel RF data logger with internal Temperature sensor
Transmission Range: Up to 80 m line
of sight
Memory Capacity: ~59,000 samples Power supply: AC or battery operated
1.4.2. The Receiver/Repeater
The OM-DNR-900 Receiver/Repeater unit can be programmed by the user to work in either mode.
The Receiver acts as a bridge between the DataNet network
and the PC. It is connected to the PC via USB cable and is used to create the network to which you add your data loggers. The Receiver is externally powered but also includes a rechargeable battery for back up (in case the external power fails).
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Note: Each Receiver can detect up to 8 data loggers and 16
Repeaters. To detect more data loggers, Repeaters are required.
The Repeater is externally powered via the USB port but also
includes a rechargeable battery for back up (in case the external power fails). These units are considered the backbone of the network, as they enhance the network range by receiving and transmitting the data from Repeater to Repeater until the data reaches the designated end unit or the PC.
The Repeaters are the end units’ parent units, meaning each
Repeater has specific end units under their responsibility
(their children). They route the transmissions to and from the
end units to the Receiver (or other Repeaters in the network).
Each Repeater holds the data sent to the end units while the end units are in sleep mode. At a specific interval the end unit wakes up and receives the data from its parent (Repeater).
Note: Each Repeater can detect up to 24 data loggers and 16
Repeaters including the parent unit. If the number of loggers exceeds this capability, additional Repeaters are required.
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Part Number: OM-DNR-900 Repeater Transmission Range: 800 m line of sight End Units per Receiver: ~65,000
1.4.3. Hardware Accessories
The DataNet system includes the following accessories:
Mini-USB cable for connecting PC to DataNet Receiver
Power adapter to power DataNet Receiver, Repeater and
data loggers
1.4.4. DataNet Software
The user interface for the DataNet system, the DataNet software CD is provided together with the DataNet hardware and includes the following features:
Network management
Data display, management, storage and data diagnostics
Alarm settings: Email and SMS notifications, visual and
audible alarms
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Wireless sensor definition
Wireless sensor calibration
Wireless firmware update (boot over the air)
Automatic software update (via Omega server)
The software interface is described in detail in Chapter 4:.
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Chapter 2: DataNet Implementation Guide
First time users of the DataNet system should read this chapter before drilling down into the many features of the system described later in the user guide. The Implementation Guide will give you a clear understanding of the basic aspects of setting up the system, and getting your network up and running.
Once you are familiar with the technical aspects of setting up the network as outlined in this chapter, please consult section
2.9 for the recommended approach to initial deployment of the
system.
Example
Below is a diagram depicting a supermarket deployment of a DataNet system, illustrating how the devices may be positioned to provide full coverage within the facility.
Figure 2: Example of DataNet network application
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2.1. DataNet Network Architecture
The DataNet network architecture consists of layers of loggers and Repeaters, forming a mesh network monitored by the Receiver unit connected to the workstation PC.
The basic architecture is as follows:
Maximum nodes on network: 65,000
OM-DNR-900 Receiver recognizes up to 8 loggers and 16
Repeaters
OM-DNR-900 Repeater recognizes up to 24 loggers and 16 Repeaters (including parent unit)
OM-DNL-910 and OM-DNL-920 in Short Range Repeater mode (refer to section 2.8.5) recognizes up to 24 loggers and 16 Repeaters
The diagrams below show the architecture of a typical DataNet mesh network. Repeaters and loggers, which are being used as Short Range Repeaters in Figure 4 (see section), can be added to the network in order to extend the range and improve its robustness. Each such device has end units communicating with it, but this route may change as the RF environment changes. This is the ZigBee’s self correcting mechanism at play.
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1
1
DL
DLDL
RC
RCRC
DL
DLDL
8
DL
DLDL
DL
DLDL
8
24
24
1
1
24
24
24
1
1
1
DL
DL
DLDL
RP
RP
RP
RPRP
15
15
RPRP
16
16
16
DL
DL
DLDL
RP
RPRP
RP
RP
RPRP
1
1
1
1
1
Figure 3: Standard DataNet mesh network architecture
DL
DL
DLDL
DL
DL
DLDL
USB
USB
RC
RC
RCRC
DL
DL
DLDL
DL
DL
DLDL
DL
DL
DLDL
DL
DL
DL
DL
DLDL
DL
DL
DLDL
DL
DL
DLDL
DL
DL
DLDL
DL
DL
DLDL
DL
DL
DLDL
DL DL DL
DL DL DL
DLDL DLDL DLDL
RP
RP
RPRP
SRR
SRR
DL
DLDL
RP
RP
RPRP
RP
RP
RPRP
SRR
SRR
DL
DLDL
RP
RP
RPRP
RP
RP
RPRP
DL
DL
DLDL
DL
DL
DLDL
DLDL
DLDLDL
DLDLDL
DLDL
DLDL
DL
DL
DLDL
Figure 4: DataNet network with Short Range Repeaters
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DLDL
DL
DL
DLDL
DL
DL
DLDL
2.2. Pre-setup Requirements
Prior to commencing with the DataNet implementation you must have the following requirements in place:
PC
24/7 availability
Reliable AC power
Sufficient hard disk space to store loggers’ data
One free USB port
DataNet devices
One OM-DNR-900 DataNet Receiver
At least one DataNet logger OM-DNL-910 or OM-DNL-
920
At least one OM-DNR-900 DataNet Repeater, depending on your environment, for extended transmission
Mini-USB cable
The mini-USB cable connects the OM-DNR-900 Receiver to the PC (and is supplied with the PC Suite software kit).
2.3. Launching the Software
1. Install the DataNet software on the PC workstation. Refer to section 4.1: Installing DataNet Software on page 76 for more details.
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2. Once the software and associated components have been installed, launch DataNet from your DataNet
desktop shortcut
3. The main DataNet window is launched. The default view
is called Map View.
Figure 5: Main DataNet window
4. Check for DataNet updates. Go to Help > Check for Updates from the DataNet main menu to check for newer
versions of DataNet software and firmware released since you purchased your system. For more details on the Update feature go to Chapter 5: Updating DataNet Software and Firmware.
.
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2.4. Connecting the Receiver
1. Only once the DataNet software has been installed, connect the DataNet Repeater unit (OM-DNR-900) to the Omega-supplied power adapter.
Note: Only use adapters provided by Omega Engineering.
Use of the wrong adapter could damage your DataNet units.
2. Turn on the unit by pressing the Scroll button on
the front keypad. The unit will beep when turned on.
3. Verify that the unit is in Receiver mode by seeing the following screen on the LCD:
DataNet Receiver
ID: 123.456.789
The ID will be unique to your Receiver network. If the unit is in Repeater mode, switch it to Receiver mode. Go to section 3.12 for more details.
4. Connect the mini-USB cable to the computer and to the Receiver’s mini-USB port. The DataNet Receiver icon
will immediately appear in the top left corner of the
Map View.
Figure 6: Adding Receiver icon to Map View
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A green icon indicates that the Receiver is online.
Note: If the Receiver is not recognized by the software try
connecting the mini-USB cable to another USB port on the
PC. Or select Network > Detect Receiver in the main menu.
Should you disconnect the Receiver’s USB cable or power adapter (and the battery eventually dies), the
Receiver icon will be grayed out:
5. Go to Network > Form New Network. The Receiver will
then form a new network based on your RF environment rather than use the network formed in the factory. This will ensure optimal network performance. Refer to section 2.8: Optimizing the Network for more details.
Check the DataNet network ID that was formed by the Receiver by placing the mouse cursor over the Receiver icon. The network ID as well as Receiver firmware version and unit serial number is displayed.
Figure 7: Receiver tooltip
Note: You can move the Receiver icon elsewhere on the
screen by going to Tools > Lock Map View and unselecting
this option.
2.5. Adding the Data Logger to the Network
Once you have connected your Receiver and established a network you are ready to add data loggers and build your system.
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2.5.1. Charging DataNet Loggers
Note: Only use adapters provided by Omega Engineering.
Use of the wrong adapter could damage your DataNet units.
If the loggers will run from the battery supply make sure to first charge each of the loggers for 16 hours before use in order maximize the battery life. A fully charged battery can last several months, depending on your logger configuration. Refer to section 3.7.5 or more details on battery life.
If the loggers will run from the AC power supply, when first connected to the AC adapter the logger will always initiate the 16 hour charge cycle.
Note: For loggers measuring data with the internal
temperature sensor, it is critical to note that during the charge cycle the logger will heat up thereby causing the internal temperature sensor reading to rise up to 10 ˚C above ambient temperature. Once the charging process is complete, the logger will cool down and the internal temperature sensor readings will return to normal.
For loggers remaining connected to AC power, to prevent the logger from heating up again following the initial charge cycle,
the logger will receive a one minute trickle charge each day
rather than stay continually charged. This is sufficient to ensure the logger doesn’t self-discharge and will maintain the logger’s full charge status.
Refer to section 3.7.3 for more details on the DataNet loggers’ power supply.
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2.5.2. Connecting the OM-DNL-910 and OM-DNL-920 Loggers to the Network
1. Turn on the logger by pressing the Scroll button .
The unit will beep when turned on. As soon as the unit is turned on, the LCD screen will display the following message:
DataNet - OM
DataNet Logger
2. The logger will then start scanning for networks. The LCD will indicate how many networks were found in range, and will announce when the scan is complete. Locked networks will not be listed.
Scan for network Scan for network
Found 2 networks
Found 2 networks
To join the network created by your Receiver (there may be other networks created by your colleagues) scroll through the
found networks on the LCD (using the logger Scroll button) and press the Enter button
network. In the example below, the network required is the second network found. You can also rescan the networks by
pressing Enter on the Rescan networks screen, which is
reached by scrolling through all the found networks.
Network 1:
Network 1: ID: 014.061.082
ID: 014.061.082
ID: 014.061.082
Network 2:
Network 2:
Network 2: ID: 026.167.85
ID: 026.167.85
ID: 026.167.85
when you reach the required
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Scan complete Scan for network Scan for network
Scan complete
Rescan networksNetwork 1:
Rescan networks
Note: If the logger did not detect a network, the unit will turn
off in order to conserve the battery.
3. Once you select the network, the logger will automatically join that network and a new message will be displayed on the LCD:
Joined network:
ID: 026.167.85
Note: If the message Join failed appears on the LCD, then
rescan for the network and try again. If the logger continually fails to join, then form a new network on the Receiver.
4. The LCD will then indicate the following status message:
DataNet - OM
Ready
If the Receiver is disconnected for any reason, the following message is displayed:
DataNet - OM
No Receiver
5. When the logger joins the network, the Logger icon will automatically appear in the Map View.
a. The
symbol indicates the signal strength of the
logger in the network.
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b. The
from internal battery supply. The that the logger is running from external power supply.
c. The
addition to the network and has not yet been configured (setup).
6. Repeat steps 1-3 for every logger in your system.
7. In order to find the physical location of the logger you can
right-click on the Logger icon in Map View and select Call Unit (Beep). The logger will then beep.
symbol indicates that the logger is running
symbol indicates
symbol indicates that the logger is a new
2.5.3. Loading Map View Background
Load an image into DataNet showing a map of your facility in order to place the Receiver and Logger icons in their relative positions. As you add more loggers to the system, this will prove very helpful.
Double click the Map View background to browse to the image directory and load the image. Remember to unlock the Map View in order to move the icons around.
Right-click the Map View background and two options will
be available: Load Wallpaper and Reset Wallpaper,
which resets to the default Omega wallpaper.
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Figure 8: Map View background image example
2.6. Configuring the Logger
Once you connected your DataNet loggers to the network, you must configure them in order to start acquiring data.
1. Right-click on the Logger icon you wish to configure.
Select Setup from the context menu.
The Setup window will be launched.
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