This User’s Guide explains how to use Omega’s OM-5000 series Dataloggers.
This manual is written for users of varied experience. If a section covers information
you already know, feel free to skip to the next section.
•• Terms used in this Manual
In this manual, the following definitions are used for special terms and symbols.
•Informs the user that the note identifies conditions or practices that
could result in personal injury or damage to property other than the
equipment.
•Informs the user that the note identifies conditions or practices that
could result in damage to the equipment.
• Informs the user that the note includes important information.
• Thermocouple may be referred to as T/C.
• Both the OM-5100 and OM-5200 may be referred to as “Logger”.
•• Product Symbols
The following symbols may be present on the Product:
• Direct Current (DC) Power
• Alternating Current (AC) Power
• CAUTION: Whenever this internationally recognized symbol is used
on the product, additional information concerning that particular
feature or function appears in the manual.
• Frame or Chassis Terminal
• Battery Charger protected throughout by double or reinforced
insulation.
•Indoor use only. For electric-shock protection, always operate the
battery charger in a protected, indoor location.
•Thermocouple connection
OM-5000 uivu
Operator Safety Information
The safety information in this summary is for the benefit of operating personnel.
Warnings and Cautions will also be found throughout the manual where they apply.
PRODUCT USAGE WARNINGS:
For fire and electric shock protection, DO NOT connect the input channels to objects at
elevated electrical potential. The common terminal of each measurement input channel
is not isolated from the common terminal of the input power connector and the RS-232
serial data port while that channel is being measured.
This interconnected common circuitry is not connected to ground or to the
enclosure of the Logger. If the Logger is interconnected to a desktop computer,
its internal circuitry very likely could be connected to ground through the serial
data port of the computer. The Logger enclosure and the measurement circuitry
provide functional isolation of the measurement and data circuitry sufficient to
allow for small electrical noise-related potentials to occur. This functional
isolation is not intended for electrical safety isolation. Therefore for electricshock protection and to prevent fire and damage to data interconnect wiring due
to high currents, the input channels must not be connected to objects at elevated
electrical potential.
• Do not operate the Logger in flammable or explosive atmospheres. Such usage
constitutes a fire or explosion risk.
• For electric-shock protection, only operate the AC power adapter indoor
location.
• For continued fire and electric shock protection, use only the specified power
adapter.
• For continued fire protection, use only the specified optional DC power cable,
which incorporates a two-ampere fuse.
A two-ampere fuse is incorporated in the cigarette lighter plug which is part of
the DC power cable. This fuse provides overcurrent protection should a short or
overload circuit occur in the Logger or the DC power cable.
OM-5000 uvu
For protection of the Logger itself, observe the following:
• Do not immerse the Logger in liquids.
• Do not subject the Logger to sharp impacts or drops.
• Do not expose the Logger to corrosive environments.
• Extended exposure to temperatures below the specified minimum may
damage the battery (optional external rechargeable battery pack only).
• Extended exposure to temperatures above the specified maximum may
damage the Logger itself or its optional external rechargeable battery pack.
• Do not excessively stress the power input, the RS-232 serial data, and the
accessory port connections.
The warranty will not cover damage caused by neglect or abuse of this product.
To maintain the safety features incorporated in this product, operation must be in
strict compliance with the requirements specified herein.
OM-5000 uviu
1.0 GENERAL INFORMATION AND FEATURES
This section explains the Features for the OM-5100 (Bench Top) and OM-5200 (Wall
Mount) Systems.
1.1 INTRODUCTION & SYSTEM OPERATION
Omega's digital Logger can be furnished with a variety of multiplexers and other
circuitry for various logging tasks.
The Logger is completely self-contained and equipped with a built-in 24-column
thermal printer, an alphanumeric keyboard, a 16-digit vacuum-fluorescent display, a
real-time clock (with rechargeable 30-day battery backup), and an RS-232 serial data
port for connection to a computer serial port.
An AC Power Adapter provides 12 V DC for powering the Logger. North American and
selected international configurations of this power adapter are available.
The Logger includes a Data Cache memory that provides temporary storage of logged
data for reviewing before printing or uploading to a remote computer. RS-232 cable for
connecting to a computer, Accessory board with an external print trigger input; Relay
contact signal outputs for high and low alarms; and an optically isolated serial interface
for use with optional accessories such as the 20-relay alarm card. Also available are:
carrying case, and cables for operating from an automotive 12V DC source.
The Logger can be programmed directly from the keyboard or from a remote computer.
Programmable functions include:
1. Current date, time, and log interval.
2. The contents and format of the printout.
3. The configuration of each channel to match the kind of sensor to be used, such
as thermocouple type, voltage input, and pH probes.
4. The number of channels scanned and which channels are to be skipped. Also
the dwell time between channels and a hold command for continuous logging of
one selected channel.
5. Scaling the display reading to accommodate various input sensors by
multiplying, adding, or subtracting (mX+b).
6. High and low alarm points.
7. Engineering units.
8. Default unit of temperature (C or F).
9. Nonvolatile storage of the configuration for your system in an electrically
programmed ROM.
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1.1.1 LOGGER MAINFRAME
The Logger Mainframe, as diagramed in Figure 1-1 consists of a microprocessor with
internal EEPROM and external RAM and ROM. The printer, display, and real-time clock
subsystems communicate with the CPU over a serial bus. The processor also receives
data from a 24-key keyboard and is capable of communication to external computers or
devices through the RS-232 port. The serial (SPI) bus is also used to communicate
control and input information to the MUX, Accessory, and Alarm cards.
ALARM
CARD
ACCESSORY
POD
MULTIPLEXOR
DISPLAY
SPI BUS
PRINTERCLOCK
Figure 1-1: Mainframe Block Diagram
KEYBOARD
EEPROM
CPU
R
A
M
RS-232
R
A
M
OM-5000 u2u
1.1.2 MULTIPLEXER
Multiplexers perform the signal conditioning functions for the Logger. The multiplexer
shown in the block diagram below is designed for use with thermocouple and voltage
inputs. Relays select which input (voltage or thermocouple) is to be read. The input
signals are amplified and digitized by the A/D converter. Provision is also made for
measuring the temperature at the thermocouple attachment point and the system zerovoltage input. Using these parameters, thermocouple readings are compensated for
junction temperature, and offset zero drifts are canceled. The CPU controlled range
switch is set according to the type of input that is selected. Information as to the
channel type, display units, and alarm points is stored in EEPROM in the multiplexer,
allowing you to change multiplexers without losing channel configuration information.
The plug-in accessory board and optional Alarm Cards can be plugged into the
multiplexer.
THERMAL BAR
RELAY MUX
COLD JUNCTION
SENSOR
SS MUX
AMP
A/D
RANGE
SWITCH
EEPROM
Figure 1-2: Typical Multiplexer Block Diagram
ALARM
CARD
ACCESSORY
SPI BUS
TO CPU
OM-5000 u3u
1.2 LOGGER EXTERIOR FEATURES
OM-5100 Features:
DISPLAY
PAPER COVER
QUICKSTART
INSTRUCTIONS
KEYPAD
RS-232 CONNECTOR
Figure 1-3
12V POWER
JACK
POWER
SWITCH
OPTIONAL
ACCESSORY
CONNECTOR
HORN
Figure 1-4
OM-5000 u4u
OM-5200 Features:
PAPER COVER
DISPLAY
QUICKSTART
INSTRUCTIONS
KEYPAD
OPTIONAL
ACCESSORY
CONNECTOR
Figure 1-5
12V POWER
JACK
POWER
SWITCH
RS-232 CONNECTOR
HORN
Figure 1-6
OM-5000 u5u
2.0 PREPARATION AND SET-UP
This section provides the necessary information to set the Logger up for proper
operation.
2.1 UNPACKING
Unpack the unit carefully. Check for options and accessories that may have been
packed separately. Retain the shipping carton for reshipment (for recalibration or any
other purpose).
OM-5100 System:
OM-5100
AC POWER
ADAPTER
OM-5100 and OM-5200
Programmable Dataloggers
OM-5000SERIES
USERS GUIDE
RS-232 CABLE
OM-550/5000
WINDOWS SOFTWARE
OM-550/5000 WINDOWS
SOFTWARE USERS GUIDE
Figure 2-1: OM-5100 System
OM-5000 u6u
OM-5200 System:
DATAWORKER 10/40 WALL TEMPLATE
OM-5200
AC POWER
ADAPTER
RS-232 CABLE
OM-550/5000
WINDOWS SOFTWARE
OM-5100 and OM-5200
Programmable Dataloggers
OM-5000SERIES
USERS GUIDE
WALL MOUNT
SCREWS (4)
OM-550/5000 WINDOWS
SOFTWARE USERS GUIDE
Figure 2-2: OM-5200 System
WALL MOUNT
PLUGS (4)
THIS SIDE UP
OM-5200
WALL MOUNT TEMPLATE
OM-5000 u7u
2.2 QUICK HOOK UP
If you have an OM-5200 System or do not want to attach your Logger to the wall, go directly to
the section 2.4 CONNECTING TRANSDUCER INPUTS TO MULTIPLEXER.
2.3 ATTACHING A OM-5200 TO THE WALL
This procedure is for the OM-5200 ONLY.
INTERNAL VIEWEXTERNAL VIEW
MOUNTING
HOLES
Figure 2-3: Mounting Holes
MOUNTING
HOLES
Locate the Wall Mount template. Observe the indicated setbacks from obstructions
when placing the template. Mark four mounting hardware locations on the wall. Drill
holes for the hardware and insert the anchors into the drilled holes. Tighten the screws
into the anchors until only about 1/4 inch is exposed. Slide the key-hole-shaped
mounting holes in the bottom of the Logger over the screws. It is important that there be
space around the Logger for the printout paper.
The Knock-out tabs in the base may be used for conduit entry if more permanent
installation is desired.
OM-5000 u8u
2.4 CONNECTING TRANSDUCER INPUTS TO MULTIPLEXER
1. If you have an OM-5100, place it on a bench in the normal operating position
and loosen the two MUX attachment thumbscrews on the rear panel. Carefully
slide the Mainframe forward exposing the green quick-disconnect terminal strips.
Now proceed to step #3.
CHANNEL
NUMBER
QUICK-DISCONNECT
TERMINALS
Figure 2 4: Quick-Disconnect Terminals
OM-5000 u9u
2. If you have a OM-5200, first loosen the thumbscrew on the front of the
mainframe and carefully lifting the Mainframe up, exposing the green quickdisconnect terminals.
CHANNEL
NUMBER
QUICK-DISCONNECT
TERMINALS
Figure 2- 5: Quick-Disconnect Terminals
3. Strip 1/4" of insulation from wire ends.
4. Connect each transducer input by pressing down the corresponding small
orange terminal tab on the green terminal strip, inserting the wire into the hole
(approx. 1/2") and releasing the tab. Make sure the wire is pushed far enough
into the hole to engage the locking device. This can be tested by lightly pulling
on the wire after insertion. A problem will occur if the wire is not stripped back far
enough (1/4"), and insulation interferes with the connection.
TERMINAL TAB
WIRE
TERMINAL STRIP
Figure 2-6: Connecting a Terminal
OM-5000 u10u
2.4.1 CONNECTING TRANSDUCERS TO THE TV-10/40 MUX
CHANNEL NUMBERS
The TV-10 and TV-40 multiplexers are designed to accept any of type J,K,B,S,R, or T
thermocouples. Channels are numbered from top to bottom and labeled on the Thermal
bar. For best accuracy the thermocouple leads should be placed as close as possible
to the thermal bar and covered to eliminate any drafts or thermal gradients. Channel
type (either J,K,B,S,R, o or V) must be programmed from the front panel (refer to
section 3.2.3.2 CHANNEL TYPE KEYS (J,K,T,E,B,S,R,Volts, Pt & SKIP)).
CHANNEL #2
THERMAL BAR
CHANNEL #1
QUICKDISCONNECT
TERMINALS
Figure 2-7: TV-40 Multiplexer Quick-Disconnect Terminals and Thermal Bar
OM-5000 u11u
2.5 CONNECTING IN THE AC POWER ADAPTER
1. Turn the power switch on the rear panel of the Logger to the “OFF” position.
2. Plug the small DC connector of the power supply into the 12V power connector
on the rear panel.
3. Plug the AC Power Adapter into the wall outlet.
For continued fire and electric-shock protection, use only the specified AC Power
Adapter.
12V POWER JACK
POWER
SWITCH
RS-232 SERIAL PORT
Figure 2-8: OM-5100 Rear Panel
2.6 CONNECTING OPTIONAL DC POWER CABLE
1. Turn the power switch on the rear panel to the “OFF” position.
2. Plug the small DC connector of the 12V DC Cable into the DC connector on the
rear panel.
3. Plug the large DC cable connector into a 12V DC cigarette lighter power outlet,
whether in the optional rechargeable battery pack or in a motor vehicle.
For continued fire protection, use only the specified DC power cable which
contains a two-ampere fuse.
OM-5000 u12u
2.7 GROUNDING THE ENCLOSURE
WINDOW
The rear panel incorporates a threaded chassis-connection point, identified with the "chassis
connection" symbol, which may be used for grounding the enclosure should the user desire to do so.
This terminal is not required to be used for "protective grounding" because the unit is only powered
by the low-voltage Power Adapter or optional rechargeable battery pack. Also, the measurement
circuits must not be connected to hazardous circuits. The enclosure is functionally isolated from the
internal circuits.
2.8 PAPER INSTALLATION
1. Unwind several inches of paper from the paper roll.
2. Fold the end of the thermal paper over creating a straight flat edge. This creates
a strong paper edge and allows the paper properly center in the printer when
inserting it into the rear paper slot on the printer. As shown in Figure 2-9 the
thermally sensitive side (printing side) of the paper is down.
FRONT
PAPER “FEED” KEY
Figure 2-9
3. Insert the paper into the rear printer slot as shown in Figure 2-9. Turn the Logger
“ON”, then press and hold the FEED key to feed the paper through the printer.
Paper orientation is important because only one side is coated for thermal
printing.
4. After the paper appears in the front window, pull several inches through.
5. Test the operation of the printer & paper-feed mechanism by turning the unit
“OFF” and back “ON”. When finished examine the printed messages for clarity.
OM-5000 u13u
2.9 RS-232 FUNCTIONS
The Logger is equipped with an RS-232 communication interface. The RS-232 port is configured 8
bits, 1 stop, 1 start and no parity. Baud rate is selected from the front panel. (Refer to section
3.2.2.4 BAUD RATE).
1
5GND
7
RXD
TXD
DSR
CTS
DCD
DTR4DTR
Interface operation can be tested by connecting the terminal, then turning on the Logger. A sign-on
message similar to the following should appear:
3
2
6
5
8
20
TXD2
RXD3
DSR6
Figure 2-10: R2-232 Cable Wiring
Figure 2-11: Sign on Message
OM-5000 u14u
2.9.1 DATA PORT CONNECTION
When the Logger is logging, data is saved in the internal cache RAM. The OM550/5000 Windows software supplied with the Logger is used to transfer this data
through the RS-232 Serial Port to a PC for analysis and storage. Prior to transferring
data, the Logger must be connected to a PC with the supplied RS-232 cable assembly.
The cable is fitted with a 9-pin connector for the Data Port on Logger and a 25-pin
connector for the PC COM port.
Figure 2-12
To minimize danger to personnel, and to avoid ground loops which could affect
measurement accuracy, never connect the Logger to a PC and to the signal
inputs simultaneously!
OM-5000 u15u
3.0 OPERATION
DISPLAY
The following section covers the functionality and programming of the Logger for proper operation.
3.1 FRONT PANEL
The front panel includes a Display, Keypad, and Quick Start Instructions.
KEYPAD
Figure 3-1
QUICK START
INSTRUCTIONS
OM-5000 u16u
3.1.1 DISPLAY
The Logger display is used for displaying current channel data and prompting programming. When
logging, the display indicates the current time of day, channel number sign, channel data value, and
engineering units of the data. During programming the operator is prompted by the display for
information about the function being programmed.
DATE
CHANNEL
DATAUNITS
Figure 3-2
3.1.2 PRINTOUTS
The Logger incorporates a built-in 24 column printer that is an integral part of the
operation, The printer records data, prints out Logger program configuration and alarm
messages.
3.1.2.1 POWER UP
When the Logger is initially turned on, the power up message is printed.
Figure 3-3: Power Up Printout
OM-5000 u17u
3.1.2.2 LOGGER CONFIGURATION
Pressing the LOGGER CONFIG key causes the Logger configuration to be printed out
on the printer. An example of a configuration printout is shown in Figure 3-4.
Figure 3-4: Configuration Printout
•• CONFIGURATION UNITS TABLE
16 unit labels are listed in a table and may be assigned to any of the Logger channels.
For example, if unit label 04 is assigned to a channel, an "A" will be displayed and
printed following the data on the channel. Unit labels 14 and 15 are user
programmable, and up to a three-character label may be programmed into these table
positions (refer to section• CONFIGURATION UNITS ).
•• CONFIGURATION ALARM TABLE
In a manner similar to the system used for Units Tables shown in Figure 3-4 the Alarms are
assigned to channels by selection from a table of possible numbers. All alarm values except 00
(NONE) are user programmable, and may be either positive or negative. Alarm values are numbers
only and assume the format or decimal printing position of the channel to which they are assigned.
After alarm values are assigned to channels a complete list of channels and alarms can be printed
out by pressing the ALARM TABLE key.
OM-5000 u18u
3.1.2.3 CHANNEL CONFIG
(1)
(2)
(3)
(5)
(6)
Pressing the CHANNEL CONFIG key causes the Logger Channel configuration to be
printed out on the printer. An example of a Channel configuration printout is shown in
Figure 3-5.
(4)
(7)
(8)
(11)
Figure 3-5: Channel Configuration Printout
(1) Date & Time
(2) Log Interval is 10 minutes
(3) All channels will print
(4) 10 channels are configured for scanning
(5) Dwell is 3 seconds
(6) Voltage scaling
(7) DP is number of places to right of decimal point
(8) Channels 1 & 7 are Type J Thermocouple
(9)
(10)
(12)
(9) Low alarm for channel 2& 9 is 10.0
(10) High alarm for channel 2 & 9 are 1000.0
(11) Channel 4 is a voltage channel with units = MV
(12) Channel 4 has no alarms
*Channels 3, 5, 6, 8, & 10 are skipped
•• LOG INTERVAL
The Log Interval listed in Figure 3-5 is the time between printouts of all currently enabled channels.
OM-5000 u19u
•• PRINT OPTIONS
The Print Options shown in Figure 3-5 determines the amount of data that is sent to the printer. If
the Print Options are set to ALL, all data and alarm information goes to the printer. If the Print
Options are set to ALARMS, only out-of-range alarms are printed. If the Print Options are set to
NONE, no data is printed. In all cases data is sent to the cache memory. If the MANUAL PRINT key
is pressed or an external print trigger is initiated through the accessory port, the Print Options setting
is ignored and normal channel data will be printed.
•• CHANNELS/DWELL
The Channel Configuration information shown in Figure 3-5 documents the maximum channel
number that will be logged. The Dwell is the time in seconds that the Logger sits on a channel before
testing alarm points or saving or printing data.
•• VOLTAGE SCALING
The m, b and DP parameters shown on the Channel Configuration printout indicate the current
scaling and format constants used for channels configured as Voltage. The voltage reading from the
MUX is multiplied by the m constant and then the b constant is added before displaying. The DP
determines how many places will appear to the right of the decimal point when printing voltage
alarms.
•• TADJUST
The Tadjust portion of the Channel Configuration printout shows the number of degrees that
thermocouples are adjusted before printing or displaying.
•• CHANNEL / ALARMS
The Channel Alarm portion of the Channel Configuration printout shows the number, sensor type,
units and alarm points programmed for all active channels.
OM-5000 u20u
3.1.2.4 NORMAL LOGGING
When operating the Logger in a normal logging mode the printout appears similar to
the one shown in Figure 3-6.
(1)
(2)
(3)
Figure 3-6: Normal Logging Printout
(1) Date & Time
(2) Channel 1 has an open Thermocouple
(3) Channel 4 reads 100.2MV
3.1.2.5 MANUAL PRINT
Pressing the MANUAL PRINT key on the front panel initiates a printout similar to the normal logging
printout except that the time line is marked with a "%" character.
(1)
(2)
(3)
(4)
Figure 3-7: "MANUAL PRINT" Printout
(1) Date & Time
(2) Channel 1 has an open Thermocouple
(3) Channel 4 reads 100.2MV
(4) Printing was initiated by the Manual Print key or external print trigger.
OM-5000 u21u
3.2 PROGRAMMING
3.2.1 KEYPAD INTRODUCTION
When programming data into the Logger, be certain that a beep is heard when pressing a key to
insure that the CPU has responded to the keystroke. Most keys perform one primary, one alpha, and
one alternate function. Program data entry is done by displaying an example of how the data is to be
entered and flashing the position at which the data is to be entered. If data out of range for the
function being programmed is entered, the Logger will not accept the data.
In the following instructions and examples, MSD means most significant digit and
LSD means least significant digit.
Figure 3-8: Keypad
OM-5000 u22u
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