Omega Products LVU800 Installation Manual

http://www.omega.com
e-mail: info@omega.com
®
User’s Guide
LVU800 Series
Ultrasonic Transmitter
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a
period of 13 months from date of purchase. OMEGA Warranty adds an additional one (1) month grace
period to the normal one (1) year product warranty to cover handling and shipping time. This ensures
that OMEGA’s customers receive maximum coverage on each product.
If the unit should malfunction, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon
examination by OMEGA, if the unit is found to be defective it will be repaired or replaced at no charge.
OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not
limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unautho-
rized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or
shows evidence of being damaged as a result of excessive corrosion; or current, heat, moisture or vibration;
improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control.
Components which wear are not warranted, including but not limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither
assumes responsibility for any omissions or errors nor assumes liability for any damages that result
from the use of its products in accordance with information provided by OMEGA, either verbal or writ-
ten. OMEGA warrants only that the parts manufactured by it will be as specified and free of defects.
OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATS0EVER,
EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY
WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DIS-
CLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive and the
total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the component
upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or spe-
cial damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity,
medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth
in our basic WARRANTY/ DISCLAIMER language, and additionally, purchaser will indemnify OMEGA and
hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in
such a manner.
RETURN REQUESTS / INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE
RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR)
NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING
DELAYS). The assigned AR number should then be marked on the outside of the return package and on
any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit.
FOR WARRANTY
RETURNS, please have the fol-
lowing information available BEFORE contacting
OMEGA:
1. P.O. number under which the product
was PURCHASED,
2. Model and serial number of the product under
warranty, and
3. Repair instructions and/or specific
problems relative to the product.
FOR NON-WARRANTY REPAIRS,
consult OMEGA
for current repair charges. Have the following
information available BEFORE contacting OMEGA:
1. P.O. number to cover the COST
of the repair,
2. Model and serial number of product, and
3. Repair instructions and/or specific
problems relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible.
This affords our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 1996 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied,
photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without prior
written consent of OMEGA ENGINEERING, INC.
Servicing North America:
USA: One Omega Drive, Box 4047
ISO 9001 Certified Stamford, CT 06907-0047
Tel: (203) 359-1660
Fax: (203) 359-7700
e-mail: infor@omega.com
Canada: 976 Bergar
Laval (Quebec) H7L 5A1
Tel: (514) 856-6928
FAX: (514) 856-6886
email: canada@omega.ca
For immediate technical or application assistance:
USA and Canada: Sales Service: 1-800-826-6342 / 1-800-TC-OMEGA
SM
Customer Service: 1-800-622-2378 / 1-800-622-BEST
SM
Engineering Service: 1-800-872-9436 / 1-800-USA-WHEN
SM
Mexico En Espanol: (001) 203-359-7803
e-mail: espanol@omega.com
FAX: (001) 203-359-7807
info@omega.mx
Servicing Europe:
Czech Republic: Frystatska 184, 733 01 Karvina, Czech Republic
Tel: +420 (0)59 6311899
FAX: +420 (0)59 6311114
Toll Free: 0800-1-66342
e-mail: info@omegashop.cz
Germany/Austria: Daimlerstrasse 26, D-75392 Deckenpfronn, Germany
Tel: +49 (0)7056 9398-0
FAX: +49 (0)7056 9398-29
Toll Free in Germany: 0800 639 7678
e-mail: info@omega.de
United Kingdom: One Omega Drive, River BendTechnology Centre
ISO 9002 Certified Northbank, Irlam, Manchester
M44 5EX, England
Tel: +44 (0)161 777-6611
FAX: +44 (0)161 777-6622
Toll Free in England: 0800-488-488
e-mail: sales@omega.co.uk
omega.com
OMEGAnet
SM
On-Line Service Internet e-mail
http://www.omega.com info@omega.com
It is the policy of OMEGA to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly
pursuing certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every
appropriate device upon certification.
The information contained in this document is believed to be correct but OMEGA Engineering, Inc. accepts no liability for any errors it con-
tains, and reserves the right to alter specifications without notice.
WARNING: These products are not designed for use in, and should not be used for, patient connected applications.
Where Do I Find Everything I Need for
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TEMPERATURE
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Thermocouple, RTD & Thermistor Probes, Connectors, Panels & Assemblies

Wire: Thermocouple, RTD & Thermistor
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Calibrators & Ice Point References
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Recorders, Controllers & Process Monitors
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Infrared Pyrometers
PRESSURE, STRAIN AND FORCE
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Transducers & Strain Gauges
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Load Cells & Pressure Gauges
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Displacement Transducers
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Instrumentation & Accessories
FLOW/LEVEL
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Rotameters, Gas Mass Flowmeters & Flow Computers
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Air Velocity Indicators
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Turbine/Paddlewheel Systems
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Totalizers & Batch Controllers
pH/CONDUCTIVITY
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pH Electrodes, Testers & Accessories
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Benchtop/Laboratory Meters
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Controllers, Calibrators, Simulators & Pumps
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Industrial pH & Conductivity Equipment
DATA ACQUISITION
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Communications-Based Acquisition Systems
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Plug-in Cards for Apple, IBM & Compatibles
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Datalogging Systems
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Recorders, Printers & Plotters
HEATERS
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Heating Cable
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Cartridge & Strip Heaters
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Immersion & Band Heaters
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Flexible Heaters
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Laboratory Heaters
ENVIRONMENTAL MONITORING AND CONTROL
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Air, Soil & Water Monitors
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pH, Conductivity & Dissolved Oxygen Instruments
M-4463/0707
OMEGA
®
TM
Step One
SPECIFICATIONS
40
30
20
10
00
-40 -20 00 20 40 60 80
Acceptable
Range
Unacceptable
Range
Temperature/Pressure Derating
Operating Pressure (psi)
Temperature ( C)
12 16 20 24 28
Unacceptable
Range
Maximum Loop Resistance
Max. Series Resistance (Ohms)
Supply Voltage (VDC)
1,000
800 600 400 200 000
- Enhanced Performance
- Specified Performance
- Limited Performance
4.1"
(104 mm)
5.2"
(133 mm)
3.8"
(96 mm)
3.4"
(88 mm)
5.5"
(138 mm)
5.2"
(133 mm)
4.0"
(100 mm)
2.7"
(69 mm)
2" NPT
(2" G)
T op View
Range: LVU816: 8” to 16.4’ (10 cm to 5 m)
LVU826: 8” to 26.2’ (20 cm to 8 m)
LVU832: 12” to 32.8’ (30 cm to 10 m) Accuracy: +/- 0.2% of span in air Resolution: LVU816: 0.039 (1 mm)
LVU826: 0.039 (1 mm)
LVU832: 0.078: (2 mm) Beam width: 3” (7.6cm) dia. Dead band LVU816: 8” (10cm)
LVU826: 8” (20cm)
LVU832: 12” (30cm) Display type: LCD, 6-digit Display units: Inch, cm or percentage Display mode: Air gap or liquid height Memory: Non-volatile Supply voltage: 12- 28 VDC Loop resist,: 500 Ohms @ 24 VDC Signal output: 4 - 20 mA, two -wire Signal invert: 4-20 mA, 20-4 mA Calibration: Push button Fail-safety: Selectable: 4 mA, 20 mA, 21 mA,
22 mA or hold last value Process temp.: F: -4° to 140°
C: -20° to 60° Temp comp,: Automatic Electronics temp.: F: -40° to 160°
C: -40° to 71° Pressure: 30 psi (2 bar) @ 25 °C., derated @
1.667 psi (113 bar) per °C, above 25 °C Enclosure rating: NEMA 4X (IP65) Enclosure vent: Water tight membrane Encl. material: PC/ABS FR Trans. material: PVDF Process mount: 2” NPT (2” G) Mount. gasket: Viton® Conduit entrance: Dual, 1/2” NPT Classification: General purpose CE compliance: EN 61326 EMC
SELECT / FAST
Button
DISPLAY
UNITS TANK SAFE TGCAL VALUES RUN
TOP MENU
Inches
Centimeters
Percentage
Display
Height (4 mA) Fill H (20 mA)
Rev mA
Help
22 mA 21 mA 20 mA
4 mA
Hold
FULL
EMPTY
Help
To activate the top
menu, press and
hold SELECT / FAST
button for 5 seconds
SELECT
Display Units
SELECT
4-20 Span
SELECT
Fail-Safety
SELECT
Target-Cal
SELECT
Diagnostics
Setup
Diagnostics
Reset
HELP
SELECT
Diagnostics
Contact
Side View
Step Tw o
SAFETY
Step Three
OVERVIEW
A. Application: The general-purpose ultrasonic transmitter pro-
vides non-contact level detection up to 32.8’ or 10m. The transmitter is well suited for a wide range of corrosive, waste and slurry type media, and is broadly selected for atmospheric bulk storage, day tank and waste sump applications.
B. Part Number: The part and serial numbers are located on the
wrench flat. Check the part number on the product label and confirm which of the below model configurations you have purchased:
Par
t Number Range Supply Mount
LVU816 16.4’ (5 m) 12-28 VDC 2” NPT LVU816G 16.4’(5 m) 12-28 VDC 2” G LVU826 26.2’ (8 m) 12-28 VDC 2” NPT LVU826G 26.2’(8 m) 12-28 VDC 2” G LVU832 32.2’ (10 m) 12-28 VDC 2” NPT LVU832G 32.2’(10 m) 12-28 VDC 2” G
C. NEMA 4X Enclosure: The NEMA 4X (IP65) enclosure has
a flip cover with two 1/2” NPT female conduit ports and an internal terminal strip for wiring. T o open the enclosure, you will need a small small screwdriver. Insert the tool into the hole located at the top edge of the enclosure and turn counter-clockwide. Rotate the hinged cover up for 135° access to the faceplate screen and terminal strip.
About this Manual: PLEASE READ THE ENTIRE MANU-
AL PRIOR TO INSTALLING OR USING THIS PRODUCT. This manual includes information on then LVU800 Ultrasonic Level Transmitter from OMEGA. Please refer to the part number located on the transmitter label to verify the exact model configuration which you have purchased.
User’s Responsibility for Safety: OMEGA manufactures
a broad range of level sensing technologies. While each of these sensors is designed to operate in a wide variety of applications, it is the user’s responsibility to select a sensor model that is appropriate for the application, install it properly, perform tests of the installed system, and maintain all components. The failure to do so could result in property damage or serious injury.
Proper Installation and Handling: Only properly trained
staff should install and/or repair this product. Install the transmitter with the Viton gasket and never overtighten the transmitter within the fitting. Always check for leaks prior to system start-up.
Wiring and Electrical: A supply voltage (loop power) of 12
-28 VDC is used to power the LVU800 series. The sensor circuit should never exceed a maximum of 28 volts DC. Electrical wiring of the sensor should be performed in accordance with all applica­ble national, state, and local codes.
Material Compatibility: The LVU800 series enclosure is
made of a flame retardant Polycarbonate (PC/ABS FR). The trans­ducer is made of Polyvinylidene Fluoride (PVDF). Make sure that the model which you have selected is chemically compatible with the application media and it’s environment.
Enclosure: While the transmitter housing is liquid-resistant the
LVU800 series is not designed to be operational when immersed. It should be mounted in such a way that the enclosure and transduc­er do not come into contact with the application media under nor­mal operational conditions.
Make a Fail-Safe System: Design a fail-safe system that
accommodates the possibility of transmitter and/or power failure. OMEGA recommends the use of redundant backup systems and alarms in addition to the primary system.
Flammable, Explosive or Hazardous Applications:
Do not use the L VU800 seriesof general purpose transmitters with­in classified hazardous environments.
Warning
Always use the Viton gasket when installing the LVU800 series transmitter in its fitting, and always connect the shield wire to the common ground.
Handling Static-Sensitive Circuits/Devices
When handling the transmitter, the technician should follow these guidelines to reduce any possible electrostatic charge build-up on the technicians body and the electronic part.
1. Always touch a known good ground source before handling the part. This should be repeated while handling the part and more frequently after sitting down from a standing position, sliding across the seat or walking a distance.
2. Avoid touching electrical terminals of the part unless making connections.
3. DO NOT open the unit cover until it is time to calibrate.
Before closing the enclosure, make sure that the enclosure gasket is properly seated, and that any conduit fittings, liquid tight cable con­nectors and/or plugs are properly installed and sealed.
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