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Page 3
LVU-
1000
Series
System Description
Chapter 1Chapter 2Chapter 3
Chapter 4
Chapter 5
Chapter 6Chapter 7
System DescriptionPrinciples of OperationInstallation
Control Unit InstallationSensor InstallationWiring DiagramSensor Diagram
The OMEGA Model LVU-1000 series liquid level system is aof-the-art level measurement instrument. Based on the latestultrasonic technologies, the LVU-1000 series provides an efficient,reliable and cost effective means of level control.
The LVU-1000 series consists of 2 major components: acontacting ultrasonic sensor and a compact, remote electroniccontrol.
The LVU-1000 series is available in a variety of sizes and materials tosuit virtually any application. Standard mounting configurations
%”
include ato meet user specifications. Sensor materials of construction includeCPVC, 316 SS, Kynar or Teflon.
and 2” NPT fittings. Flange mounting is also available
Chapter 8
ii
Dimensional Drawings
-
Dimensional Drawings
Figure 4
....................
......................
.8- 1
.8-l
Page 4
.::::
System Description
s
Principles of Operation
.:::.
..::r.
.::F
..::;.
.::F
.::..
:$
7
‘:
Principles of Operation
In
operation, the electronics generates an electronic signal which isconverted by the sensor (mounted onultrasonic pulses. These pulses are transmitted through the airtowards the liquid surface. As the pulses reach the liquid surface,they are reflected back to the sensor. These received echoes areconverted back to an electronic signal, which is then sent to themicroprocessor. The microprocessor uses the return signals tocalculate the time it takes for the pulses to travel to the liquid surfaceand back. This “Time of Flight” is directly proportional to thedistance of the liquid surface from the sensor. The microprocessorthen compares these calculated values with user programmedsystem parameters to provide the required control outputs.
1-2
Page 5
Principles of Operation
..&
$7
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,:p
,:.>
4r
,$
Control
Sensor
Unit Installation
1.
2.
3.
4.
Installation
The sensor is mounted on the top of the vessel with the sensor facingdownward. A clear path, free of any obstructions, must be providedbetween the sensor and the liquid surface. Due to the narrow sensorbeam pattern, vertical-axis positioning of the sensor is important.The sensor must be installed so as to maintain perpendicularity tothe liquid surface.
1.
2.
Open control unit enclosure and remove the printed circuit board.
Replace printed circuit board, and route power and control wiringto the enclosure. Observe all applicable local electrical codes and
wiring procedures.Connect power and control wiring to the control unit as shown in
the wiring diagram (see figure 1).
Be sure that all wiring is carefully dressed to prevent pinchingbetween the housing and the cover.
For sensors provided with an NPT threaded fitting, drill a suitable
hole in the vessel top and tap for the correct NPT thread. In thinwalled vessels, or vessels constructed of material not suitable fortapping, weld or braze a bushing to accept the
Screw the sensor into the threaded fitting, being careful not tocross thread the sensor. When possible, theuse of a pipecompound or sealing tape is recommended.
tightening!
2-2
For flange mounted sensors, simply bolt the sensor/flange
3.
assembly to the proper mating flange connection.Route the sensor cable to the electronic control unit and connect
4.per the Wiring diagram (see figure 1).
IF ROUTING THE SENSOR CABLE THROUGH CONDUIT,A DEDICATED CONDUIT SHOULD BE UTILIZED. AVOIDROUTING THE SENSOR CABLE IN CLOSE PROXIMITY TOANY SOURCE OF ALTERNATING CURRENT OR RFI.
Page 6
9
..$f
Installation
Q
q
kogrammlng
Leme”,
I-
Vogramming
Switches
Dlsplay
-a-
--
Enter
Temperature
rTransmttler/RCV
r
-
-
-
Compcnsahon
-
Sensifhr~AdJwlmetW
I
Compensallon
Temp.
-
El
Ad/uslmsnl
Anabg
‘OPTIONAL
Lad
Echo Relay
mmmlssslm
LllZGnd
--d-I\-
Power OVIC1
NOCNC NOCNC NOCNC NOCNC
Alan-n
wwnl
lnpul
1
\
Relay
Oulpuls
Alum
lOAmp
_
3A&m 2
SPDT
-1
analog
4Alam,
/
Serrscf
noI
Do
adpst
Oubul
Do not attempt to remove a threaded sensor from the vesselwith the cable attached to the control unit, otherwise cablemay be damaged.
W-0)
r
I
L
3-2
Figure
1 Wiring Diagram
Figure 2 Sensor Diagram
Page 7
System Features and
General
The LVU-1000 series is an extremely versatile instrument. It’s manystandard programmable features and available options can beutilized to perform a wide variety of control functions. In manycases, a single LVU-1000 can accomplish control functions whichwould otherwise only be possible through the use of multipleinstruments or expensive computer based systems.
Standard
1.
2.
3.
4.
5.
6.
7.
Operating
Modes
Features
Automatic temperature compensation compensates for soundvelocity errors (due to temperature variations) over the entire
sensor temperature range.Simple 2 button programming.Four programmable Alarm point relays.User selectable Height or Distance operating mode.fully
isolated analog output with programmable output offset.
Three “Lost Echo” condition modes (user selectable).
Internal 4-digit display provides programming prompts, system
heartbeat, and “Lost Echo” feedback.Enhanced noise rejection algorithm ignores spurious signals and
8.
other noise sources such as 60 cycle and RFI.
Optional Features
1.
External (front covered mounted) 4 digit display for localindication.
2.3.Optional “Lost Echo” alarm relay, in place of alarm Customized response times and output damping to meet special
application requirements. Call factory for application assistance.
Page 8
System Features and Operating Modes
General
System Calibration
The LVU-1000 series is calibrated via push-button entry switches
(Enter and Increment) and anprovides the necessary programming prompts. All data enteredduring the calibration procedure is stored in a nonvolatile memoryto prevent loss of data in the event of a power failure.
During the calibration procedure, you may wish to refer to theProgramming Prompt List and the Calibration Diagram foundelsewhere within this manual.
During the Calibration procedure, if no button is pressedfor more than 60 seconds, the system will automaticallyreturn to the Operating Mode, saving only those parameter
values already entered.
onboard
4-2
Upon completion of the Calibration procedure, the Analog Outputmay be verified by following the Calibration Verification Procedure(see step 11).
Calibration Procedure
1.
Open control unit enclosures and simultaneously depress and
hold the Enter and Increment buttons. After approximately 3
seconds, the
“COdE”.Enter button once to bypass this prompt (this prompt is for factoryuse only, and is not user accessible).
onboard
The
2.once and the operotion, or “d” for Distance Mode of operation, depending onthe previously programmed mode. Pressing the Increment buttonnow will toggle the display between “H” and “d”. The HeightMode of operation will provide an analog output proportional tothe liquid level, while the Distance Mode will provide an inverse
onboard
Release both Enter and Increment and then press the
display will issue the prompt
display will read either “H” for Height Mode of
programming display will issue the prompt
Page 9
/’
Jr
System Calibration
output (refer to the Calibration Diagram). With the desiredoperating mode displayed, press Enter to select that mode.
3.The next prompt to be displayed will be “SLOS” for “select analogoffset”. The Analog offset determines if the analog output signal isreferenced to zero or some offset a current output, or O-l 0 V dc vs. 2-l 0 V dc for voltage output).Press Enter to display the previously entered selection (either 0 or
1). Pressing Increment now will toggle the display between 0 andII
1.
Entering “1 “0” disables the displayed, press the Enter button to store the selection.
4.The display
At this time the analog output is driven to its proper stateand may be verified, see step 11.
The Zero Point is the point at which the level will be closest to thesensor (refer to the Calibration Diagram). The minimum ZeroPoint is normally 12” from the sensor face.
In certain applications, the LVU-provide a closer Zero Point. Consult factory.
Press Enter now, and the display will indicate the previouslyprogrammed Zero value, with the “hundreds” digit flashing. PressIncrement to increment the flashing digit to its desired value. Withthe desired value displayed for the “hundreds” place digit, pressEnter to store the value. The next digit be flashing. Repeat the above steps for the “Tens”, “Inches” and
will invoke the
Analog Offset. With the desired selection
will
now issue the
value
(O-20 ma vs. 4-20 ma for
Analog Offset, while entering a
“SL-0”
prompt, for “select zero”.
1000
may be configured to
(
the ‘Tens” place) will now
“Tenths of inches” places to obtain the desired Zero point asmeasured in inches from the sensor face.
Upon entry of the Zero Point, the display will issue the prompt
5.
“SL_?
for “select Span”.
At this time the analog output may be verified, see step 1 1.
The Span is the measurement range in inches as measured fromthe Zero Point. Press Enter now and the display will indicate thecurrent Span value, with the hundreds place digit flashing.Proceed as in step 4 to enter the desired Span in inches from theZero Point.
6.After entering the desired Span, the system will issue the prompt“SLdF”
for “select display function”. This parameter will define the
4
operation of the operational
provided). Press Enter now, and the on board programming
display will indicate a digit of 0 or 1, depending on thepreviously entered selection. The Display Function Modes are asfollows:
digit panel-mounted display (if
Mode 0: Display reads distance of target from sensor
in inches.
Mode 1: Display indicates value of linear rangeprogrammable by the user. See the calibrationLinear Characterization Display Scaling for details onprogramming this mode.
Pressing Increment will toggle the programmingdisplay through the above Display Function Modes. PressEnter to store the desired Mode.
If you have selected display mode 1 at the “SLdF”prompt, then you have chosen Custom Display Scaling andthe unit proceeds to step 6a in the following manner,otherwise the unit proceeds to step 7.
5-2
Page 10
System Calibration
Specifications
Range:
Repeatability:Accuracy:Temperature
Compensation:
Input Power:
Output Signal:
Controls:
Display:
Alarm
Setpoink:
Temperahrre Range:
Sensor Pressure
Rating:
Construction:Cable:E&onics
Enclosures:
Mountings:
1-12 feet
1 to 30 feet
KY
Analog output-x% of
&VU-1000)
&VU-1010)
typical
Automatic over
temperature
115 V oc,
4-20
Programmable zero and span, height and
50/60
ma dc (isolated)
modeFour digit (optional)Four 1 OA SPDT relays. Programmable
increments of (optional)
Sensor -22°F to Electronics -10°F
-
250 psig psig)316 S.S.
20”
NEMA-4X (standard)%“:
2”: (Range up
316 SS (Plastic models limited to 150
St&&x
up
(Range up to 12
Figure 3 Calibration Diagram
Page 11
System Calibration
linear Characterization Brief Description:
The LVU-1000 series allows the user to enter a four digit minimumarbitrary value, a four digit maximum arbitrary value, and a decimalposition. The display output is
two
values across the previously programmed Span (Calibration
-
Procedure
step 5). The display always increases or decreases in amanner that is directly proportional to the analog output, which isbased on the selection of Height or Distance mode.
6a.
The unit issues the “SLLO” prompt for “select display value. Pressing Enter causes the display to advance andshow the previously programmed Low value.
then linearly scaled between these
LOw”
minimum
The unit checks that the Hlgh value. If this error is detected the unit returns to step6a
and the user must re-enter valid
6c.
The unit issues the Pressing Enter causes the display to advance and show thepreviously programmed Decimal Place. The displaydigit from 0 to 3 indicating the desired precision or the number ofdecimal digits to be displayed. Pressing Increment will step thedisplay through the above decimal place values. Once the desireddecimal place is displayed, press Enter to select that value.
LOw value is not greater than the
“SLdP”
prompt for “Select Decimal Place”.
Ignore the decimal point on the
and it has no meaning in this mode. Proceed as in theCalibration Procedurestep 4 to enter the desired arbitrarylow point.
6b.
The unit next issues the “SLHI” prompt for “Select High, maximumdisplay value”. Pressing Enter causes the display to advance andshow the previously programmed Hlgh value.
Again, ignore the decimal point on the Proceed as the Calibration Procedure-step 4 to enter thedesired arbitrary Hlgh point.
onboard
onboard
display-it is fixed
disploy.
Now the unit proceeds with step 7 of this Calibration Procedure.
will
The next prompt issue
7.Press Enter to enable the flashing digits as in step 4 and enter thedesired Alarm Point
The
the sensor face, regardless of Operating Mode.
Repeat step 7 for Alarm Points 2, 3, and 4 (prompts
8.and
After
9.
prompt “SLLE” for “Select Lost Echo Mode”. The last Echo modeselection determines the stotus of the analog output should a lossof valid return echo occur. Press the Enter button now and thedisplay will Pressing Increment will toggle the programming display throughthe Lost Echo Modes listed below. Press Enter to select the desiredLost Echo Mode: The Lost Echo Modes are as follows:
Points are always programmed in inches from
Alarm
SLA4).
Alarm Point 4 is entered, the display will then issue the
indicate
be
in inches from the sensor face.
the current Lost Echo Mode (either 0,
5-6
Page 12
8
Programming Prompt list
.::::
#
..:..
....
.::::
.:::.
$2
.:::
Jr
,g
Mode 0: Analog output goes to minimum output.Mode 1: Analog output holds last valid reading.
Mode 2: Analog output goes to maximum output.
10.Upon entry of the desired Lost Echo Mode, the system will returnto the operating mode. The programming displays will display thesystem “heartbeat”, a pulsing
complete.
“0”
character. Calibration is
Analog output calibration verification procedure
11.To verify the digital current meter or voltmeter to the (refer to Wiring Diagram, page 3-3). Access the Calibration
Mode by simultaneously pressing ond holding the Enter and
Increment buttons, until the
two buttons, then repeatedly press and release the Enter buttonuntil the Analog output is correct per the selected Operating Mode(Distance or Height Mode, with or without Analog Offset. Alsorefer to the Calibration Diagram). Continue to repeatedly press
and release Enter,
Verify that the Analog output is correct per the selected OperatingMode. The system will automatically return to the normaloperating mode after 60 seconds, displaying heartbeat.
The analog output level can be adjusted through the analogadjust multi-turn potentiometer shown in figure 1. With theanalogadjust this potentiometer until your digital multimeter isprecisely at 20 requires no
“SL-0”
output at its maximum
adiustment.
output of the LVU- 1000 series, connect a
analog
Analog
Output terminals
“COdE” prompt appears. Release the
(Select Zero) prompt is issued. Verify that the
until
the
“SL_S” (Select Span) prompt appears.
mA
(20
or 10 V dc),
mA or
IeveI
10
V dc. The analog minimum value
Prompt
SLdH
SLOS
SL_O
SL_S
SLdF
SLLO
SLHI
SLdP
SLAl
SLA2
SLA3
SLA4
Definition
Select Distance orHeight
Mode
Select AnalogOffset
Select Zero
Select Span
Select DisplayFunction
Select Low orMinimum Value
Select High orMaximum Value
Select DecimalPoints
Select Alarm
Select Alarm 2
Select Alarm 3
Select Alarm 4
1
Description
The Height mode provides an analog outputproportional to the liquid level (4-20 ma ordc), and the Distance mode provides an inverse
(20-4 ma or
output Height Mode or “d” for Distance Mode.
Allows for an analog output referenced to Zero orsome Offset reference (4-20 ma vs O-20 ma for acurrent output, or a 2-10 V dc vs O-10 V dc for avoltage output). Select 0 to disable the Offset;select 1 to invoke the Offset.
Programs the system Zero point as measured fromthe sensor face in inches. The system Zero is thepoint at which the level is closest to the sensorface.
Programs the system Span as measured in inchesfrom the system Zero point.
Defines the operational mode of the optional 4digit display. Mode “0” displays target distancefrom sensor in inches. Mode “1” displays userdefined Linear scaled output.
Linear Characterization sub-mode that defines theminimum value that the display should indicate.
Linear Characterization sub-mode that defines themaximum value that the display should indicate.
Linear Characterization sub-mode that defines thedecimal digits to be displayed.
Programs Alarm Point 1 as measured in inchesfrom the sensor face.
Programs Alarm Point 2 as measured in inchesfrom the sensor face.
Programs Alarm Point 3 as measured in inchesfrom the sensor face.
Programs Alarm Point 4 as measured in inchesfrom the sensor face.
5-8
Page 13
9
.
4f
Programming Prompt List
,f
.:v
c.
System ConfigurationDocument
SLLE
Select Lost EchoMode
Programs the analog output condition in the eventof a loss of a valid return echo for more than 8seconds.Mode 0 Output goes to minimum.Mode 1 Output holds last reading.Mode 2 Output goes to maximum.In a lost echo condition, the 4 digit display and the
onboard
display will display
“-LE-“.
SITE/LOCATION ID:
JOB:
UNIT SERIAL NUMBER:
PROGRAMMABLE PARAMETERS,
__
:
_
?
0
0
ON
??
0
Y
0
0
HEIGHT MODE:
DISTANCE MODE:
ANALOGOFFSET:
DISPLAY MODE:
LOST ECHO MODE:
ZERO :
SPAN
ALARM1
ALARM 2
::
PROGRAMMED BY:
0
4-20
(
0
O-20mA
(
01
01
0
0
02
inches from sensor face
inches from zero
inches from sensor face
inches
6-2
ALARM3
ALARM4 :
LINEAR CHARACTERIZATION -DISPLAY
VALUE:
LO
HI VALUE:
DECIMAL
:
PLACE:
0
0
0
1
inches from sensor face
inches from sensor face
0
2
Page 14
8-l
Dimensional Drawings
FIBERUlllf ENCLOSURE
NW-IX
+
WARRANTY
OMEGA warrants this unit to be free of defectsin materials and workmanship and tosatisfactory adds an additional one (1) month grace period to the normal one (1) year product
warranty
receive maximum coverage on each product. If the unit should malfunction, it must bereturned to the factory for evaluation. OMEGA’s Customer Service Department will issue anAuthorized Return (AR) number immediately upon phone or written request. Uponexamination by OMEGA, if the unit is found to be defective it will be repaired or replaced atno charge. However, this WARRANTY is VOID if the unit shows evidence of having beentampered with or shows evidence of being damaged as a result of excessive corrosion; orcurrent, heat, moisture or vibration; improper specification; misapplication; misuse or otheroperating conditions outside of OMEGA’s control. Components which wear or which aredamaged by misuse are not warranted. These include contact points, fuses, and
OMEGA is glad totheless, OMEGA only
service for a period of 13 months from date of purchase. OMEGA Warrantv
to cover
handling and shipping time. This ensures that OMEGA’s customers
offer suggestions on the use of its various products. Never-
warrants that
the
parts manufactured by it will be as
specified and free of defects.
OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KINDWHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE ANDIMPLIED WARRANTIES INCLUDING ANY WARRANTYAND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED.
LIMITATION OF LIABILITY: The remedies of purchaser set forth herein areexclusive and the total liability of OMEGA with respect to this order, whetherbased on contract, warranty, negligence, indemnification, strict liability orotherwise, shall not exceed the purchase price of the component upon whichliability is based. In no event shall OMEGA be liable for consequential, incidentalor special damages.
Every precaution for accuracy has been taken in the preparation of this manual; however,OMEGA ENGINEERING, INC. neither assumes responsibility for any omissions or errorsthat may appear nor assumes liability for any damages that result from the use of theproducts in accordance with the information contained in the manual.
SPECIAL CONDITION: Should this equipment be used in or with any nuclear installation oractivity, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability ordamage whatsoever arising out of the use of the equipment in such a manner.
RETURN REQUESTS
Direct all warranty and repair requests/inquiries to the OMEGA ENGINEERING CustomerService Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASERMUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMERSERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned ARnumber should then be marked on the outside of the return package and on anycorrespondence.
FOR
WARRANTY
FOR
the following information available
BEFORE contacting OMEGA:
1. P.O. number under which the productwas PURCHASED,
2. Model and serial number of the productunder warranty, and
3. Repair instructions and/or specificproblems relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever animprovement is possible. This affords our customers the latest in technology andengineering.OMEGA 0may not bemedium or machine-readable form, in whole or in part, without prior written consent ofOMEGA ENGINEERING, INC.
IS
a registered trademark of OMEGA ENGINEERING. INC.
Copyright 1995 OMEGA ENGINEERING, INC. All rights reserved. This documentation
RETURNS, please have
copled. photocopied, reproduced, translated, or reduced to any electronic
NON-WARRANTY
CALIBRATION,
repair/calibration charges. Have thefollowing information available BEFOREcontacting OMEGA:
1. P.O. number to cover the COST of therepair/calibration,
2. Model and serial number of product, and
3. Repair instructions and/or specific
problems relative to the product.
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