Omega Products iLD Big Display Installation Manual

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iLD Big Display
Universal Strain & Process
Monitor Manual
User’s Guide
www.omega.com
e-mail: info@omega.com
iSeries info: www.omega.com/specs/iSeries
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It is the policy of OMEGA to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.
The information contained in this document is believed to be correct but OMEGA Engineering, Inc. accepts no liability for any errors it contains, and reserves the right to alter specifications without notice.
WARNING: These products are not designed for use in, and should not be used for, patient connected applications.
!
This device is marked with the international caution symbol. It is important to read the Setup Guide before installing or commissioning this device as it contains important information relating to safety and EMC.
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TABLE OF CONTENTS
Part 1: Introduction............................................................................................2
1.1 Description .................................................................................2
1.2 Safety Considerations ...............................................................3
1.3 Before You Begin .......................................................................4
Part 2: Setup.......................................................................................................5
2.1 Mounting .....................................................................................5
2.2 Rear Panel Connections............................................................7
2.3 Electrical Installation .................................................................8
2.3.1 Power Connections........................................................8
2.3.2 Strain Gauge ...................................................................9
2.3.3 Process Current............................................................11
2.3.4 Process Voltage............................................................11
2.3.5 Communication Output ...............................................12
Part 3: Operation: Configuration Mode .........................................................13
3.1 Introduction ..............................................................................13
Turning your Instrument On for the First Time Buttons Functions in Configuration Mode
3.2 Menu Configuration ................................................................14
3.2.1 ID Number .....................................................................15
3.2.2 Setpoints .......................................................................16
3.2.3 Configuration Menu ....................................................17
3.2.4 Input Type Menu ...........................................................17
3.2.5 Reading Configuration Menu .....................................20
3.2.6 Input Reading (Scale & Offset)....................................22
3.2.7 Alarm 1 Menu ...............................................................26
3.2.8 Alarm 2 Menu................................................................30
3.2.9 Reading Adjust Menu...................................................31
3.2.10 Setpoint Deviation Menu / Field Calibration ..............32
3.2.11 ID Code Menu ...............................................................33
3.2.12 Communication (Options) Menu.................................35
3.2.13 Display Color Selection Menu.....................................41
Part 4: Specifications ......................................................................................44
Part 5: Factory Preset Values.........................................................................46
CE APPROVAL INFORMATION .......................................................................48
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LIST OF FIGURES:
Figure 2.1 Mounting ...............................................................................................5
Figure 2.2 Rear Panel Power Connections .........................................................7
Figure 2.3 Rear Panel Input Connections ...........................................................7
Figure 2.4 Main Power Connections.....................................................................8
Figure 2.5 Inside Cover Rear View........................................................................8
Figure 2.6 a) 4-Wire Voltage/Bridge Input with Internal Excitation
Wiring Hookup................................................................................9
b) 4-Wire Voltage/Bridge Input with External Excitation
Wiring Hookup .................................................................................9
Figure 2.7 a) 6-Wire Bridge Input with Internal Excitation and Ratio
Measurement Wiring Hookup.........................................................9
b) 6-Wire Bridge Input with External Excitation and Ratio
Measurement Wiring Hookup.........................................................9
Figure 2.8 4-Wire Voltage Input (Bridge with Amplified Output) with
Internal Excitation .............................................................................10
Figure 2.9 a) Excitation Output ...........................................................................10
b) Top View Location of S2................................................................10
Figure 2.10 Process Current Wiring Hookup
(Internal and External Excitation)......................................................11
Figure 2.11 Process Voltage Wiring Hookup
a) Without Sensor Excitation ..........................................................11
b) With Sensor Excitation ................................................................11
Figure 2.12 Communication Output:
a) RS-232 Output – Wiring Hookup ................................................12
b) RS-485 Output – Wiring Hookup ................................................12
Figure 3.1 Flow Chart for ID and Setpoints........................................................14
Figure 3.2 Flow Chart for Configuration Menu ..................................................17
Figure 3.3 Flow Chart for Input Type Menu........................................................17
Figure 3.4 Flow Chart for Reading Configuration .............................................20
Figure 3.5 Flow Chart for Alarm 1.......................................................................26
Figure 3.6 Flow Chart for Alarm 2.......................................................................30
Figure 3.7 Flow Chart for Reading Adjust Menu ...............................................31
Figure 3.8 Flow Chart for Setpoint Deviation Menu .........................................32
Figure 3.9 Flow Chart for ID Code.......................................................................33
Figure 3.10 Flow Chart for Communication Option ............................................35
Figure 3.11 Flow Chart for Display Color Selection............................................41
LIST OF TABLES:
Table 2.1 Front Panel Annunciators....................................................................6
Table 2.2 Rear Panel Connector..........................................................................7
Table 2.3 Jumper Connections..........................................................................10
Table 3.1 Button Function in Configuration Mode...........................................13
Table 3.2 Conversion Table................................................................................23
Table 3.3 Input Resolution Multiplier ................................................................23
Table 5.1 Factory Preset Values........................................................................46
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NOTES, WARNINGS and CAUTIONS
Information that is especially important to note is identified by following labels:
• NOTE
• WARNING or CAUTION
• IMPORTANT
• TIP
NOTE: Provides you with information that is important to successfully
setup and use the Programmable Digital Meter.
CAUTION or WARNING: Tells you about the risk of electrical shock.
CAUTION, WARNING or IMPORTANT: Tells you of circumstances or
practices that can effect the instrument’s functionality and must refer to accompanying documents.
TIP: Provides you helpful hints.
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PART 1
INTRODUCTION
1.1 Description
This device can be purchased as monitor (read process value only) or as a controller.
The iLD Big Display Strain and Process monitors can measure a wide variety
of DC voltage and current inputs for all common load cells, pressure transducers and strain gauge type of transducer. The voltage /current inputs are fully scaleable to virtually all engineering units, with selectable decimal point, perfect for use with pressure, flow or other process input.
The iLD monitor features a large, three color programmable display with capability to change a color every time when Alarm is triggered. The standard features include built-in excitation for transducers, selectable as 10V @ 60 mA or 5 V @ 40 mA. (Built-in excitation is not available with optional isolated RS-232/485 Serial Communication). Universal power supply accepts 100 to 240 Vac.
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1.2 Safety Considerations
This device is marked with the international caution symbol. It is important to read this manual before installing or commissioning this device as it contains important information relating to Safety and EMC (Electromagnetic Compatibility).
This instrument is protected in accordance with Class II of EN 61010 (115/230 AC power connections). Installation of this instrument should be done by qualified personnel. In order to ensure safe operation, the following instructions should be followed.
This instrument has no power-on switch. An external switch or circuit­breaker shall be included in the building installation as a disconnecting device. It shall be marked to indicate this function, and it shall be in close proximity to the equipment within easy reach of the operator. The switch or circuit-breaker shall meet the relevant requirements of IEC 947–1 and IEC 947-3 (International Electrotechnical Commission). The switch shall not be incorporated in the main supply cord.
Furthermore, to provide protection against excessive energy being drawn from the main supply in case of a fault in the equipment, an overcurrent protection device shall be installed.
Do not exceed voltage rating on the label located on the top of the instrument housing.
Always disconnect power before changing signal and power connections.
Do not use this instrument on a work bench without its case for safety reasons.
Do not operate this instrument in flammable or explosive atmospheres.
Do not expose this instrument to rain or moisture.
Unit mounting should allow for adequate ventilation to ensure instrument does not exceed operating temperature rating.
Use electrical wires with adequate size to handle mechanical strain and power requirements. Install without exposing bare wire outside the connector to minimize electrical shock hazards.
EMC Considerations
Whenever EMC is an issue, always use shielded cables.
Never run signal and power wires in the same conduit.
Use signal wire connections with twisted-pair cables.
Install Ferrite Bead(s) on signal wires close to the instrument if EMC problems persist.
Failure to follow all instructions and warnings may result in injury!
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1.3 Before You Begin
Inspecting Your Shipment:
Remove the packing slip and verify that you have received everything listed. Inspect the container and equipment for signs of damage as soon as you receive the shipment. Note any evidence of rough handling in transit. Immediately report any damage to the shipping agent. The carrier will not honor damage claims unless all shipping material is saved for inspection. After examining and removing the contents, save the packing material and carton in the event reshipment is necessary.
Customer Service:
If you need assistance, please call the nearest Customer Service Department, listed in this manual.
Manuals, Software:
The latest Operation and Communication Manual as well as free configuration software and ActiveX controls are available from
the website listed in this manual or on the CD-ROM enclosed with your shipment
.
For first-time users: Refer to the QuickStart Manual for basic operation and set-up instructions.
If you have the Serial Communications/Ethernet Option you can easily configure the controller on your computer or on-line.
To Disable Outputs:
Standby Mode is useful during setup of the instrument or when maintenance of the system is necessary. When the instrument is in standby, it remains in the ready condition but all outputs are disabled. This allows the system to remain powered and ready to go.
When the instrument is in "RUN" Mode, push d twice to disable all outputs and alarms. It is now in "STANDBY" Mode. Push d once more to resume "RUN" Mode.
PUSH d TWICE to disable the system during an EMERGENCY.
To Reset the Meter:
When the controller is in the "MENU" Mode, push c once to direct controller one step backward of the top menu item.
Push c twice to reset controller, prior to resuming "Run" Mode except after "Alarms", that will go to the "Run" Mode without resetting the controller.
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PART 2
SETUP
2.1 Mounting
Figure 2.1 Mounting
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Mounting iLD Big Display Through Panel:
1. Using the panel cutout diagram shown above, cut an opening in the panel.
2. Remove six (or eight) screws at the back of iLD Big Display to remove back cover.
3. Insert the unit into the opening from the front of the panel so the gasket seals between the bezel and the front of the panel.
4. Pass all wiring through customer drilled holes in back cover and connect wiring to terminal blocks.
5. Align back cover to iLD Big Display and reinstall screws.
Mounting iLD Big Display on Bail:
1. Remove six (or eight) screws at the back of iLD Big Display to remove back cover.
2. Pass all wiring through customer drilled holes in back cover and connect wiring to terminal blocks.
3. Align back cover to iLD Big Display and reinstall screws.
4. Mark the location of mounting screws on the flat surface.
5. Be sure to leave enough room around the bail to allow for removal and rotation of the display.
6. The display can be rotated for the best viewing angle.
Table 2.1 Front Panel Annunciators
1 Output 1/Setpoint 1/ Alarm 1 indicator 2 Output 2/Setpoint 2/ Alarm 2 indicator
a / MENU
Changes display to Configuration Mode and advances through menu items*
b / PK/GRS
Used in Program Mode and Peak or Gross Recall*
c / TARE
Used in Program Mode and to Tare your reading*
d / ENTER
Accesses submenus in Configuration Mode and stores selected values*
* See Part 3 Operation: Configuration Mode
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2.2 Rear Panel Connections
The rear panel connections are shown in Figures 2.2 and 2.3.
Figure 2.2 Rear Panel Power Connections
Figure 2.3 Rear Panel Input Connections
Table 2.2 Rear Panel Connector
POWER AC Power Connector: All models INPUT Input Connector: TB9 OPTION Based on one of the following models: RS-232C or RS-485
POWER
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2.3 Electrical Installation
2.3.1 Power Connections
Caution: Do not connect power to your device until you have completed all
input and output connections. Failure to do so may result in injury!
Connect the main power connections as shown in Figure 2.4.
Figure 2.4 Main Power Connections
Figure 2.5 Inside Cover Rear View
AC
PWR
TB1
DC
PWR
REMOTE
PROGRAMMER
TB2 TB3
1 2 3 1 2 1 2 3 4 5
L N
+ -
1 2 31 2 3
TB5TB4
4 5 6
TB9
1 2
3 4 5 6 7 8
PJ3
1 2 3 4 5 6
1 3 5
2 4 6
COMMUNICATION OUTPUTS INPUTS
POWER
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2.3.2 Strain Gauge
The figure below shows the wiring hookup for 4-wire bridge input.
Figure 2.6
a) 4-Wire Voltage/Bridge Input b) 4-Wire Bridge Input with
with Internal Excitation External Excitation Wiring Wiring Hookup Hookup
In 4-Wire connections the voltage drop across long excitation lead wires of strain gauge bridge may cause measurement errors. The output of a strain gauge bridge also depends on the stability of excitation voltage. To correct for voltage drop and changes in excitation voltage, 6-wire input configuration and ratio measurement are used.
In order for the Ratiometric to work properly, the External Excitation
should not drop below 4.6 Vdc.
The figure below shows 6-wire hookup for 6-wire bridge input.
Figure 2.7
a) 6-Wire Bridge Input with b) 6-Wire Bridge Input with
Internal Excitation and External Excitation and Ratio Measurement Wiring Ratio Measurement Wiring Hookup Hookup
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The figure below shows Voltage (bridge with amplified output) input with internal excitation.
Figure 2.8 4-Wire Voltage Input
(Bridge with Amplified Output) with Internal Excitation
Where: +S: signal plus, -S: signal return, +Ext: excitation plus, -Ext: excitation return
+E: plus excitation sense, -E: minus excitation sense.
This meter is capable of supplying 5 or 10 Vdc sensor excitation. The excitation output connection and location of S2 pin selection jumper are shown below.
If your meter has an excitation option, then communication is not available.
Figure 2.9
a) Excitation Output b) Top View Location of S2
Install jumpers according to the table below.
Table 2.3 Jumper Connections
Factory default is 10 V.
10
Excitation Output S2
AB
10 V Close Open
5 V Open Close
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2.3.3 Process Current
The figure below shows the wiring hookup for Process Current 0 – 20 mA.
Figure 2.10 Process Current Wiring Hookup
(Internal and External Excitation)
When configuring your instrument, select Process Type in the Input Type Menu (see Part 3).
2.3.4 Process Voltage
The figure below shows the wiring hookup for Process Voltage 0 – 100 mV, 0 – 1 V, 0 – 10 V.
Figure 2.11 a) Process Voltage Wiring Hookup b) Process Voltage Wiring Hookup
with Sensor Excitation without Sensor Excitation
RL - Voltage limiting resistor, which allows conversion of the 24 Vdc internal excitation voltage to
the appropriate process input value. For instance: if the potentiometer value is equal to 10 kΩ, the minimum R
L is 14 kΩ for 10 V process input.
When configuring your instrument, select Process Type in the Input Type Menu (see Part 3).
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2.3.5 Communication Output
This device may have a programmable communication output. The RS-232 and RS-485 Output Connection are shown below.
Figure 2.12 a) RS-232 Output Wiring Hookup b) RS-485 Output Wiring Hookup
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PART 3
OPERATION: Configuration Mode
3.1 Introduction
The instrument has two different modes of operation. The first, Run Mode, is used to display values for the Process Variable, and to display or clear Peak and Valley values. The other mode, Menu Configuration Mode, is used to navigate through the menu options and configure the controller. Part 3 of this manual will explain the Menu Configuration Mode. For your instrument to operate properly, the user must first "program" or configure the menu options.
Turning your Controller On for the First Time
The device becomes active as soon as it is connected to a power source. It has no On or Off switch. The device at first momentarily shows the software version number, followed by reset
RST
, and then proceeds to the Run Mode.
Table 3.1 Button Function in Configuration Mode
• To enter the Menu, the user must first press abutton.
• Use this button to advance/navigate to the next menu item. The user can navigate through all the top level menus by pressing a.
• While a parameter is being modified, press ato escape without saving the parameter.
• Press the up bbutton to scroll through “flashing” selections. When a numerical value is displayed press this key to increase value of a parameter that is currently being modified.
• Holding the bbutton down for approximately 3 seconds will speed up the rate at which the set point value increments.
• In the Run Mode press bcauses the display to flash the PEAK or GROSS value – press again to return to the Run Mode.
• Press the down cbutton to go back to a previous Top Level Menu item.
• Press this button twice to reset the controller to the Run Mode.
• When a numerical value is flashing (except set point value) press cto scroll digits from left to right allowing the user to select the desired digit to modify.
• When a setpoint value is displayed press cto decrease value of a setpoint that is currently being modified. Holding the cbutton down for approximately 3 seconds will speed up the rate at which the setpoint value is decremented.
• In the Run Mode press c causes the display to flash the TARE value to tare your reading (zeroing) - press again to return to the Run Mode.
• Press the enter d button to access the submenus from a Top Level Menu item.
• Press d to store a submenu selection or after entering a value — the display will flash a
STRD
message to confirm your selection.
• To reset flashing Peak or Valley press d.
• In the Run Mode, press d twice to enable Standby Mode with flashing
STBY
.
Reset: Except for Alarms, modifying any settings of the menu configuration will reset the instrument prior to resuming Run Mode.
a
MENU
b
PK/GRS
(UP)
c
TARE
(DOWN)
d
ENTER
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3.2 Menu Configuration
It is recommended that you put the controller in the Standby Mode for any configuration change other than Setpoints & Alarms.
Figure 3.1 Flow Chart for ID and Setpoints
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3.2.1 ID Number
SEE ID MENU SELECTION IN CONFIGURATION SECTION FOR ENABLE/DISABLE OR CHANGE ID CODE.
If ID Code is Disabled or set as Default (0000) the menu will skip ID step to Setpoint Menu.
If ID Code is set to Full Security Level and user attempts to enter the Main Menu, they will be prompted for an ID Code.
If ID Code is set to Setpoint/ID Security Level and user attempts to enter the Configuration Menu, they will be prompted for an ID Code.
ENTERING YOUR NON-DEFAULT FULL SECURITY ID NUMBER.
Press a 1) Display shows ID. Press d 2) Display advances to
____
.
Press b & c 3) Press bto increase digit 0-9. Press cto activate next digit
(flashing). Continue to use band c to enter your 4-digit ID code.
Press d 4) If the correct ID code is entered, the menu will advance to the
Setpoint 1 Menu, otherwise an error message
ERRo
will be
displayed and the instrument will return to the Run Mode.
To change ID Code, see ID Menu in the Configuration section.
ENTERING YOUR NON-DEFAULT SETPOINT/ID SECURITY ID NUMBER.
Press a 5) Display shows
SP1
Setpoint 1 Menu.
Press a 6) Display shows
SP2
Setpoint 2 Menu.
Press a 7) Display shows IDID Code Menu. Press d 8) Display advances to
____
.
Press b & c 9) Use b and c to change your ID Code. Press d 10) If correct ID Code is entered, the display will advance to the
INPT
Input Menu, otherwise the error message
ERRo
will be
displayed and the controller will return to the Run Mode.
To prevent unauthorized tampering with the setup parameters, the instrument provides protection by requiring the user to enter the ID Code before allowing access to subsequent menus. If the ID Code entered does not match the ID Code stored, the controller responds with an error message and access to subsequent menus will be denied.
Use numbers that are easy for you to remember. If the ID Code is forgotten or lost, call customer service with your serial number to access and reset the default to
0000
.
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3.2.2 Set Points
SETPOINT 1:
Press a 1) Press a, if necessary until
SP1
prompt appears.
Press d 2) Display shows previous value of “Setpoint 1”. Press b & c 3) Press b and c to increase or decrease Setpoint 1
respectively.
Holding b & c buttons down for approximately 3 seconds will speed up the rate at which the Setpoint value increments or decrements.
Press b & c 4) Continue to use b and c to enter your 4-digit Setpoint 1 value. Press d 5) Display shows
STRD
stored message momentarily and then
advances to
SP2
only, if a change was made, otherwise press
a to advance to
SP2
Setpoint 2 Menu.
SETPOINT 2:
Press d 6) Display shows previous value of “Setpoint 2”. Press b & c 7) Press b and c to increase or decrease Setpoint 2
respectively.
Holding b & c buttons down for approximately 3 seconds will speed up the rate at which the setpoint value increments or decrements.
Press d 8) Display shows
STRD
stored message momentarily and then
advances to
CNFG
only, if a change was made, otherwise press
a to advance to
CNFG
Configuration Menu.
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3.2.3 Configuration Menu
Figure 3.2 Flow Chart for Configuration Menu
Enter Configuration Menu:
Press a 1) Press a, if necessary, until
CNFG
prompt appear.
Press d 2) Display advances to
INPT
Input Menu.
Press a 3) Pressing and releasing a to scroll through all available
menus of Configuration section.
3.2.4 Input Type Menu
Figure 3.3 Flow Chart for Input Type Menu
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ENTER INPUT TYPE MENU:
Press a 1) Press a, if necessary, until
CNFG
prompt appears.
Press d 2) Display advances to
INPT
Input Menu.
Press d 3) Display flashes
0-0.1, 0-1.0, 0-10
or
0-20
(0 to 100 mV,
0 to 1 V, 0 to 10 V or 0 to 20 mA).
INPUT TYPE MENU:
Press b 4) Scroll through the available selection of input ranges
0-0.1
,
0-1.0, 0-10
or
0-20
to the selection of your choice.
Press d 5) Display shows
STRD
stored message momentarily and then
advances to the
RT1B
Ratiometric operation submenu.
Input Types: 100 mV 1 V 10 V 0 – 20 mA Display:
0-0.1 0-1.0 0-10 0-20
To have
+100 mV you need to connect to 0-1 V.
RATIOMETRIC OPERATION SUBMENU:
Press d 6) Display flashes previous selection of
ENBL
Enable or
DSBL
Disable.
Press b 7) Scroll through the available selection
ENBL
or
DSBL
(flashing).
Press d 8) Display shows
STRD
stored message momentarily and then
advances to
RESO
Display Resolution Submenu.
The Ratiometric operations are typically used for Strain gauge monitor. If your instrument is configured as Process (voltage and current), set
RT1B
to
DSBL
disable Ratiometric operations.
If
ENBL
Ratiometric operations Enabled was selected, the changes to the excitation voltage will be compensated through Ratio measurement. If
DSBL
Ratiometric operation Disabled was selected, any changes to the excitation voltage will effect the output of strain gauge bridge and, as a result, a reading of the instrument.
DISPLAY RESOLUTION SUBMENU:
Press a 9) Display flashes previous selection of LOLow or HIHigh
resolution.
Press d 10) Scroll through the available selection LOor HI(flashing). Press d 11) Display shows
STRD
stored message momentarily and then
advances to
BUTN
Button Selection Submenu.
If LOLow Resolution was selected the resolution of the display is 10 µV. If HIHigh Resolution was selected the resolution of the display is 1 µV. In case of High Resolution, the maximum input signal is 10 mV.
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BUTTON SELECTION SUBMENU:
Press d 12) Display flashes previous selection of
GROS
Gross or
PEAK
Peak.
Press b 13) Scroll through the available selection
GROS
or
PEAK
to the
selection of your choice.
Press d 14) Display shows
STRD
stored message momentarily and then
advances to
RDG
Reading Configuration Menu.
If
GROS
was selected, in the Run Mode pressing bbutton causes the display to flash Gross value (value measured without zeroing of the display). If
PEAK
was selected, in the Run Mode pressing bbutton causes the display to flash Peak value.
0 - 20 mA current input used for process measurement only. For 4 - 20 mA Input select 0 - 20 mA and adjust the Input/Reading accordingly. To adjust 4 - 20 mA input, see example under INPUT/READING Submenu.
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3.2.5 Reading Configuration
Figure 3.4 Flow Chart for Reading Configuration Menu
ENTER READING CONFIGURATION MENU:
Press
a
1) Press a, if necessary, until
CNFG
prompt appears.
Press
d
2) Display advances to
INPT
Input Menu.
Press
a
3) Display advances to
RDG
Reading Configuration Menu.
Press
d
4) Display advances to
DEC
Decimal Point.
DECIMAL POINT SUBMENU:
Press
d
5) Display flashes previous selection for Decimal location.
Press
b
6) Scroll though the available selections and choose Decimal location:
FFFF, FFF.F, FF.FF
or
F.FFF
Press
d
7) Display shows
STRD
stored message momentarily only, if
changes were made, otherwise press ato advance to
LOAD
Known/Unknown Loads Submenu.
Decimal Point is passive.
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KNOWN/UNKNOWN LOADS SUBMENU:
Press
d
8) Display flashes previous selection of
ENBL
Enable or
DSBL
Disable.
Press
b
9) Scroll though the available selection of
ENBL
or
DSBL
(flashing).
Press
d
10) Display shows
STRD
stored message momentarily and then
advances to L.PNT Linearization Points Submenu.
If
ENBL
Known Loads scaling method was selected, calculate the input values to the instrument based on the actual signal being received. If
DSBL
Without Known Loads scaling method was selected, calculate input values to the instrument based on the transducer specification.
LINEARIZATION POINTS SUBMENU:
Press
d
11) Display flashes previous selection of Linearization Points Submenu.
Press
b
12) Scroll though the available selections:
0002, 0003, 0004
,
0005, 0006, 0007, 0008, 0009, 0010
- up to 10
Linearization Points can be selected. Default is
0002
.
If display flashes
NONE
, your instrument has only 2 linearization
points.
Press
d
13) Display shows
STRD
stored message momentarily only, if a
change was made, otherwise press ato advance to the
FLTR
Filter Constant Submenu.
Linearization Points allow users to customize the Transducer curve.
FILTER CONSTANT SUBMENU:
Press
d
14) Display flashes previous selection for Filter Constant.
Press
b
15) Scroll though the available selections:
0001,0002,0004
,
0008,0016,0032,0064,0128
. - Default is
0004
Press
d
16) Display shows
STRD
stored message momentarily only, if a
change was made, otherwise press ato advance to
IN.RD
Input/Reading Submenu. The Filter Constant Submenu allows the user to specify the number of readings stored in the Digital Averaging Filter.
For PID control select filter value 0001-0004. A filter value of 2 is approximately equal to 1 second RC low pass time constant.
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22
3.2.6 Input/Reading (Scale and Offset) Menu
Input voltage or current can be converted or scaled into values appropriate for the process or signal being measured. So, a reading may be displayed, for example, in units of weight or velocity instead of in amperes and volts.
The instrument determines Scale and Offset values based on two user-provided input values entered with the corresponding readings. There are two methods to scale this meter to display readings in engineering units. The first method is to scale with known loads. Do this by applying known loads to a transducer connected to a meter, or by simulating the output of the transducer with voltage or current simulator. The second method is to scale without known inputs. Do this by calculating input values based on transducer specifications and manually entering them through the front panel push-buttons.
Example 1: Scaling with Known Loads (On-Line Calibration).
When entering the input or reading values, disregard the position of the decimal point.
If
ENBL
Enabled Load Submenu was selected, instrument is ready for
scaling with Known Loads method.
Apply a known load equal to approximately 0% of the transducer range.
Press
d
17) Press dat the
IN.RD
prompt. Display shows
IN1
Input 1
Submenu.
Press
d
18) Display shows the actual signal being received.
Press
d
19) Display advances to
RD1
Reading 1 Submenu.
Press
d
20) Display
shows last stored Reading 1 value with 1
st
digit flashing.
Press b& c21) Use band cbuttons to enter
RD1
value. This value corresponds to Input 1 in terms of some meaningful engineering units. To show Input 1 as zero percent enter
RD1
value = 0000.
Press
d
22) Display shows IN!2 Input 2 Submenu.
Apply a known load equal to approximately 100% of the transducer range.
Press
d
23) Display shows the actual signal being received.
Press
d
24) Display advances to RD!2 Reading 2 Submenu.
Press
d
25) Display
shows last stored Reading 1 value with 1stdigit flashing.
Press b& c26) Use band cbuttons to enter RD!2 value.
This value corresponds to Input 2 in terms of some meaningful engineering units. To show Input 2 as 100% enter
RD!2
value = 0100.
This scaling method based on 2 input values entered with 2 corresponding reading. Up to 10 linearization points can be selected to customize the transducer curve. To select linearization points see “L.PNt” Submenu.
Page 27
23
Max scale should not be more than 50% FS because of noise related issues.
Press
d
27) Display flashes
STRD
stored message momentarily and then
advances to
ALR1
only, if a change was made, otherwise
advances to
ALR1
Alarm 1 Menu.
Example 2: Scaling without Known Loads.
If
DSBL
Disabled Load Submenu was selected, instrument is ready for
scaling Without Known Loads method.
To scale without known inputs, calculate inputs based on transducer specifications and manually enter them on the via front panel push-buttons. The following example assumes load cells with this specification:
Maximum Load: 100.0 lb Output: 3.0 mV/V Sensor Excitation 10 V Maximum Sensor Output = 3.0 (mV/V) x 10 (V) = 30 mV
1. Determine the correct values for Inputs (IN!1 and IN!2). Calculate IN!1 and IN!2 using the following equation:
IN = (Sensor Output) x (Converison Number) x (Multiplier)
Conversion number is a coefficient of conversion between input values and real full display range (10000 counts). See Table 3.2 below for proper conversion number.
Table 3.2 Conversion Table
INPUT RANGE CONVERSION NUMBER
0 ~ 100 mV 10000 / (100 x 1) = 100 cts/mV 0 ~ 1 V 10000 / (1000 x 1) = 10 cts/mV 0 ~ 10 V 10000 / (1000 x 10) = 1 cts/mV 0 ~ 20 mA 10000 / (20 x 1) = 500 cts/mV
Multiplier determined by the Input Resolution setting (
RESO
in the
INPT
Menu). See Table 3.3 below for proper multiplier.
Table 3.3 Input Resolution Multiplier
INPUT RANGE RESOLUTION
LOW HIGH 0 ~ 100 mV 1.0 10.0 0 ~ 1 V 1.0 10.0 0 ~ 10 V 1.0 10.0 0 ~ 20 mA 1.0 10.0
Example =
0 - 1 V = 0 - 100.0
In 1 = 0
Rd 1 = 0
Inp 2 = 9999
Rd 2 = 100.0
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24
Determine IN!1 and IN!2 Input Range and Resolution. For our transducer select 0 ~ 100 mV range and LOW resolution (10 µV)
IN!1
= 0 (mV) X 100 (cts/mV) x 1.0 = 0
IN!2
= 30 (mV) X 100 (cts/mV) x 1.0 = 3000
2. Determine correct values for Display Reading (RD!1
and
RD!2
)
. In most
cases,
RD!1
and
RD!2
are equal to the minimum and the maximum of the
transducer output range.
RD!1
= 0000
RD!2
= 100.0
3. Scaling the controller.
Press
d
28) Press dat the
IN.RD
prompt. Display shows
IN!1
Input 1
Submenu.
Press
d
29) Display shows last stored Input 1 value with 1stdigit flashing.
Press b& c30) Use band cbuttons to enter
IN!1
value (0000).
Press
d
31) Display advances to
RD!1
only, if a change was made,
otherwise press ato advance to
RD!1
Reading 1 Submenu.
Press
d
32)
Display shows last stored Reading 1 value with 1stdigit
flashing.
Press b& c33)
Use band cbuttons to enter
RD!1
value (0000).
Press
d
34) Display
IN!2
Input 2
Submenu.
Press
d
35)
Display shows last stored Input 2 value with 1stdigit flashing.
Press b& c36) Use band cbuttons to enter
IN!2
value (3000).
Press
d
37) Display advances to
RD!2
only, if a change was made,
otherwise press ato advance to
RD!2
Reading 2 Submenu.
Press
d
38)
Display shows last stored
Reading 2
value with 1
st
digit
flashing.
Press b& c39)
Use band cbuttons to enter
RD!2
value (1000).
Press
d
40) Display flashes
STRD
stored message momentarily and
then advances to
ALR1
only, if a change was made, otherwise
advances to
ALR1
Alarm 1 Menu.
This scaling method based on 2 input values entered with 2 corresponding reading. Up to 10 linearization points can be selected to customize the transducer curve. To select linearization points see “L.PNt” Submenu.
Page 29
Example 3: Scaling with Current/Voltage Transducer (Process) Input.
The following example include details for a specific scenario in which a 4 - 20 mA input is to be represented as a measurement of 0 - 100 percent.
Press
d
41) Press dat the
IN.RD
prompt. Display shows
IN!1
Input 1
Submenu.
Press
d
42) Display shows Input 1 value with 1stdigit flashing.
Press b& c43) Use band cbuttons to enter
IN!1
value.
The
IN!1
value = min. input value x conversion number
from Table 3.1
Enter 4 mA as 4 (mA) x 500 = 2000
Press
d
44) Display advances to
RD!1
Reading 1 Submenu.
Press b& c45) Use band cbuttons to enter
RD!1
value.
This value corresponds to Input 1 in terms of some meaningful engineering units. To show 4 mA as zero percent enter
RD!1
value = 0000.
Press
d
46) Display
IN!2
Input 2 Submenu.
Press
d
47) Display shows
IN!2
Input 2 value
with 1
st
digit flashing
.
The
IN!2
value = max. input value x conversion number
from Table 3.1
Enter 20 mA as 20 (mA) x 500 = 10000 (entered as 9999)
Press b& c48)
Use band cbuttons to enter
IN!2
value.
Press
d
49) Display advances to
RD!2
Reading 2 Submenu.
Press b& c50) Use band cbuttons to enter
RD!2
value.
To show 20 mA as 100 percent enter
RD!2
value = 0100
Press
d
51) Display flashes
STRD
stored message momentarily and
then advances to
ALR1
only, if a change was made, otherwise
advances to
ALR1
Alarm 1 Menu.
25
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26
3.2.7 Alarm 1 Menu
Figure 3.5 Flow Chart for Alarm 1
ENTER ALARM 1 MENU:
Press a 1) Press a, if necessary, until
CNFG
prompt appears.
Press d 2) Display advances to
INPT
Input Menu.
Press a 3) Press a, if necessary, until Display advances to
ALR1
Alarm 1
Menu.
Press d 4) Display advances to Alarm 1
ENBL
Enable or
DSBL
Disable
Submenu and flashes the previous selection.
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27
ALARM 1 ENABLE/DISABLE SUBMENU:
Press b 5) Scroll though the available selection until
ENBL
displays to
use Alarm 1.
Press d 6) Display shows
STRD
stored message momentarily and then
advances to
ABSo
only if it was changed, otherwise press a to
advance to
ABSo
Alarm 1 Absolute/Deviation Submenu.
If
DSBL
Alarm 1 Disabled was selected, all submenus of Alarm
1 Menu will be skipped and meter advances to
ALR2
Alarm 2
Menu. If
ENBL
Alarm 1 Enabled was selected, Output 1 would
be automatically Disabled, and reassigned as Alarm 1.
ALARM 1 ABSOLUTE/DEVIATION SUBMENU:
Press
d
7)
Display flashes previous selection. Press bto
ABSo
Absolute or
_DEV
Deviation.
Press
d
8) Display shows
STRD
stored message momentarily and then
advances to
LTçH
only if it was changed, otherwise press a to
advance to
LTçH
Alarm 1 Latch/Unlatch Submenu.
Absolute Mode allows Alarm 1 to function independently from Setpoint 1. If the process being monitored does not change often, then "Absolute" Mode is recommended.
Deviation Mode allows changes to Setpoint 1 to be made automatically to Alarm 1. Deviation mode is typically the ideal mode if the process value changes often. In Deviation Mode, set Alarm 1 a certain number of degrees or counts away from Setpoint 1 — this relation remains fixed even if Setpoint 1 is changed.
ALARM 1 LATCH/UNLATCH SUBMENU:
Press
d
9) Display flashes previous selection. Press bto
LTçH
Latched or
UNLT
Unlatched.
Press
d
10) Display shows
STRD
stored message momentarily and then
advances to
CT.CL
only, if it was changed, otherwise press a to
advance to
CT.CL
Contact Closure Submenu.
Latched Mode: Relay remains "latched" until reset. To reset already latched alarm, select Alarm Latch and press btwice (i.e. Unlatch and then back to Latch) or from a Run Mode, push dtwice to put the controller in Standby Mode and then push done more time to return to the Run Mode.
Unlatched Mode: Relay remains latched only as long as the alarm condition is true.
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28
ACTIVE SUBMENU:
Press
d
11) Display flashes previous selection. Press bto scroll through the available selections:
ABoV
Above,
BELo
Below,
HI.Lo
HI/Low and
BAND
Band. (Band is active if
_DEV
Deviation was
selected).
Press
d
12)
Display shows
STRD
stored message momentarily and then
advances to
A.P.oN
only if it was changed, otherwise press a to
advance to
A.P.oN
Alarm Enable/Disable at Power On Submenu.
Above: Alarm 1 condition triggered when the process variable is greater than the Alarm Hi Value (Low value ignored).
Below: Alarm 1 condition triggered when the process variable is less than the Alarm Low Value (Hi value ignored).
Hi/Low: Alarm 1 condition triggered when the process variable is less than the Alarm Low Value or above the Hi Value.
Band: Alarm 1 condition triggered when the process variable is above or below the "band" set around Setpoint 1. Band equals Hi Value (Low Value ignored). A "band" is set around the Setpoint by the instrument only in the "Deviation" Mode.
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29
ALARM ENABLE/DISABLE AT POWER ON:
Press
d
15) Display flashes previous selection. Press bto
ENBL
enable
or
DSBL
disable.
Press d 16)
Display shows
STRD
stored message. momentarily and then
advances to
ALR.L
only if it was changed, otherwise press ato
advance to the
ALR.L
Alarm 1 Low Value Submenu.
If the alarm is enabled at Power On, the alarm will be active right after reset. If the alarm is disabled at Power On, the alarm will become enabled when the process value enters the non alarm area. The alarm is not active while the process value is approaching Setpoint 1.
ALARM 1 LOW VALUE SUBMENU:
Press
d
17) Display flashes 1stdigit of previous value. Use band cto
enter new value. Press b& c18) Use band cto enter Alarm 1 Low Value. Press
d
19) Display shows
STRD
storage message momentarily and
then advances to
ALR.H
only, if it was changed, otherwise press
a to advance to
ALR.H
Alarm 1 Hi Value Submenu.
ALARM 1 HI VALUE SUBMENU:
Press
d
20) Display flashes 1stdigit of previous value. Use band cto
enter new value. Press b& c21) Use band cto enter Alarm1 Hi Value. Press
d
22) Display shows
STRD
stored message momentarily and then advances to the next menu only, if it was changed, otherwise press ato advance to the next menu.
If the input wires of the meter get disconnected or broken, it will display + OL Input (+) Overload message. For safety purposes you can set up your alarm to be triggered when input is open.
Page 34
30
3.2.8 Alarm 2
Figure 3.6 Flow Chart for Alarm 2
ENTER ALARM 2 MENU:
Press
a
1) Press a, if necessary, until
CNFG
prompt appears.
Press
d
2) Display advances to
INPT
Input Menu.
Press
a
3)
Press a, if necessary, until Display advances to
ALR2
Alarm 2
Menu.
Press
d
4) Display advances to Alarm 2
ENBL
Enable or
DSBL
Disable
Submenu.
ALARM 2 ENABLE/DISABLE SUBMENU:
Press
d
5) Display flashes previous selection. Press buntil
ENBL
displays to use Alarm 2.
Press
d
6) Display shows
STRD
stored message momentarily and then
advances to
ABSo
only if it was changed, otherwise press ato
advance to
ABSo
Absolute/Deviation Submenu.
If
DSBL
Alarm 2 Disabled was selected, all submenus of Alarm 2
will be skipped and meter advances to
LOOP
Loop Break Time
Menu.
The remaining Alarm 2 menu items are identical to Alarm 1 Menu. Modifying Alarm Settings will not reset the instrument.
Page 35
3.2.9 Reading Adjust Menu
Figure 3.7 Flow Chart for Reading Adjust Menu
ENTER READING ADJUST MENU:
Press
a
1) Press a, if necessary, until
CNFG
prompt appears.
Press
d
2) Display advances to
INPT
Input Menu.
Press
a
3) Press a, if necessary, until Display advances to
R.ADJ
Reading Adjust Menu.
READING ADJUST VALUE SUBMENU:
Press
d
4) Display flashes 1stdigit of previous Reading Adjust value.
Press b& c5) Press band cbuttons to enter a new Reading Adjust value
(-1999 to 9999).
Press
d
6) Display shows
STRD
stored message momentarily and then
advances to
SP.DV
Setpoint Deviation Menu.
Reading Offset Adjust allows the user to fine tune a minor error of the transducer, however some applications may require a large offset adjust. (Displayed Process Value = Measured Process Value ±R.ADJ). Reading Adjust value is adjustable between -1999 to 9999.
31
Page 36
32
3.2.10 Setpoint Deviation Menu
Figure 3.8 Flow Chart for Setpoint Deviation Menu
ENTER SETPOINT DEVIATION MENU:
Press
a
1) Press a, if necessary, until
CNFG
prompt appears.
Press
d
2) Display advances to
INPT
Input Menu.
Press
a
3) Press a, if necessary, until Display advances to
SP.DV
Setpoint Deviation Menu.
SETPOINT DEVIATION ENABLE/DISABLE SUBMENU:
Press
d
4) Display advances to Setpoint Deviation
ENBL
Enable or
DSBL
. Disable Submenu and flashes the previous selection.
Press
b
5) Scroll through the available selections:
ENBL
or
DSBL
.
Press
d
6) Display shows
STRD
stored message momentarily and then
advances to the next menu item.
Setpoint Deviation menu, if “enabled”, allows changes to Setpoint 1 to be made automatically to Setpoint 2. This mode is very helpful if the Process Value changes often. In Setpoint Deviation Mode, set SP2 a certain number of counts away from SP1 - this relation remains fixed when SP1 is changed. For instance: Setting SP1=200 and SP2=20 and enabling
SP.DV
means that the absolute
value of SP2=220. Moving SP1 to 300, the absolute value of SP2 becomes 320.
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33
3.2.11 ID CODE
Figure 3.9 Flow Chart for ID Code
ENTER ID CODE MENU:
Press
a
1) Press a, if necessary, until
CNFG
prompt appears.
Press d 2) Display advances to
INPT
Input Menu.
Press
a
3) Press a, if necessary, until Display advances to IDID Code Menu.
ENTERING OR CHANGING YOUR (NON-DEFAULT) ID CODE:
Press d 4) Display advances to
____
with 1stunder score flashing.
Press b& c5) Press band cto enter your 4-digit “ID Code” number. Press d 6) Display advances to
CH.ID
Change ID Code Submenu.
If entered “ID Code” is incorrect display shows
ERRo
Error
message momentarily and then skips to the Run Mode.
Press
d
7) Display flashes the first digit of previous entered “ID Code”
number. Press b& c8) Press band cbuttons to enter your new “ID Code” number. Press
d
9) Display shows
STRD
stored message momentarily and then
advances to the
FULL
Full Security Submenu.
Page 38
34
ENTERING OR CHANGING YOUR (DEFAULT) ID CODE:
Enter IDmenu (Repeat steps from 1 to 3).
Press
d
10) Display advances to
CH.ID
Change ID Code Submenu.
Press
d
11) Display shows
0000
message with flashing 1stdigit.
If you want to change your default “ID Code” you can do it now, otherwise press aand menu will skip to
FULL
Full Security
Submenu.
Press b& c12) Press band cbuttons to enter your new “ID Code”
number.
Press
d
13) Display shows
STRD
stored message momentarily and then
advances to the
FULL
Full Security Submenu.
FULL SECURITY LEVEL SUBMENU:
Press
d
14) Display flashes
ENBL
Enable or
DSBL
Disable.
Press
b
15) Scroll through the available selections: “Enable” or “Disable”.
Press
d
16) Display shows
STRD
stored message momentarily and then
advances to
SP.ID
Setpoint/ID Submenu.
If "Full" Security Level is "Enabled" and the user attempts to enter the Main Menu, they will be prompted for an ID Code. The ID Code should be correct to enter the instrument Menu item.
SETPOINT/ID SECURITY LEVEL SUBMENU:
This Security Level can be functional only if
FULL
Security
Level is Disabled.
Press
d
17) Display flashes
ENBL
Enable or
DSBL
Disable.
Press
b
18) Scroll through the available selections: “Enable” or “Disable”.
Press
d
19) Display shows
STRD
stored message momentarily and then
advances to
COMM
Communication Submenu.
If "Setpoint/ID" Security Level is "Enabled" and the user attempts to advance into the
CNFG
Configuration Menu, he will be prompted for ID Code number. The ID Code should be correct to proceed into the Configuration Menu, otherwise display will show an Error and skip to the Run Mode.
If “Full” and “Setpoint/ID” Security Levels are "Disabled", the ID code will be “Disabled” and user will not be asked for ID Code to enter the Menu items (“ID” Submenu will not show up in “ID/Setpoint” Menu).
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35
3.2.12 COMMUNICATION OPTION
Purchasing the controller with Serial Communications permits an instrument to be configured or monitored from an IBM PC compatible computer using software available from the website
listed on the cover page of this manual
or on the
CD-ROM enclosed with your shipment.
For complete instructions on the use of the Communications Option, refer to the Serial Communications Reference Manual.
Figure 3.10 Flow Chart for Communication Option
Page 40
36
ENTER COMMUNICATION OPTION MENU:
Press
a
1) Press a, if necessary, until
CNFG
prompt appears.
Press
d
2) Display advances to
INPT
Input Menu.
Press
a
3) Press a, if necessary, until Display advances to
COMM
Communication Options Menu.
Press
d
4) Display advances to
C.PAR
Communication Parameters
Submenu.
If Communication Option is not installed, the display shows
NONE
and skips to the Color Display Menu.
COMMUNICATION PARAMETERS SUBMENU:
Allows the user to adjust Serial Communications Settings of the instrument. When connecting an instrument to a computer or other device, the Communications Parameters must match. Generally the default settings (as shown in Section 5) should be utilized.
Press
d
5) Display advances to
BAUD
Baud Submenu.
BAUD SUBMENU:
Press
d
6) Display flashes previous selection for
BAUD
value.
Press
b
7) Scroll through the available selections:
300_, 600_, 1200
,
2400, 4800
,
9600, 19.2K
.
Press
d
8) Display shows
STRD
stored message momentarily and then
advances to
PRTY
only, if it was changed, otherwise press ato
advance to
PRTY
Parity Submenu.
PARITY SUBMENU:
Press
d
9) Display flashes previous selection for “Parity”.
Press
b
10) Scroll through the available selections: NO, ODD, EVEN.
Press
d
11) Display shows
STRD
stored message momentarily and then
advances to
DATA
only, if it was changed, otherwise press ato
advance to
DATA
Data Bit Submenu.
DATA BIT SUBMENU:
Press
d
12) Display flashes previous selection for “Data Bit”.
Press
b
13) Scroll through the available selections: 7-BIT, 8-BIT.
Press
d
14) Display shows
STRD
stored message and then advances to
STOP
only, if it was changed, otherwise press ato advance to
STOP
Stop Bit Submenu.
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37
STOP BIT SUBMENU:
Press
d
15) Display flashes previous selection for “Stop Bit”.
Press
b
16) Scroll through the available selections:
1-BIT, 2-BIT
.
Press
d
17) Display shows
STRD
stored message momentarily and then
advances to
BUS.F
only, if it was changed, otherwise press ato
advance to
BUS.F
Bus Format Submenu.
BUS FORMAT SUBMENU:
Determines Communications Standards and Command/Data Formats for transferring information into and out of the controller via the Serial Communications Bus. Bus Format submenus essentially determine how and when data can be accessed via the Serial Communications of the device.
Press
d
18) Display advances to
M.BUS
Modbus Submenu.
MODBUS PROTOCOL SUBMENU:
Press
d
19) Display flashes previous selection for
M.BUS
.
Press
b
20) Scroll through the available selections: NO, YES.
Press
d
21) Display shows
STRD
stored message momentarily and then
advances to
_LF_
only, if it was changed, otherwise press ato
advance to
_LF_
Line Feed submenu.
To select iSeries Protocol, set Modbus submenu to “No”. To select Modbus Protocol, set Modbus submenu to “Yes”.
If Modbus Protocol was selected, the following Communications Parameters must be set as: No Parity, 8-bit Data Bit, 1-Stop Bit. Do not attempt to change these parameters.
LINE FEED SUBMENU:
Determines if data sent from the instrument will have a Line Feed appended to the end - useful for viewing or logging results on separate lines when displayed on communications software at a computer.
Press
d
22) Display flashes previous selection for “Line Feed”.
Press
b
23) Scroll through the available selections: NO, YES.
Press
d
24) Display shows
STRD
stored message momentarily and then
advances to
ECHO
only, if it was changed, otherwise press ato
advance to
ECHO
Echo Submenu.
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38
ECHO SUBMENU:
When valid commands are sent to the instrument, this determines whether the command will be echoed to the Serial Bus. Use of echo is recommended in most situations, especially to help verify that data was received and recognized by the controller.
Press
d
25) Display flashes previous selection for “Echo”.
Press
b
26) Scroll through the available selections: NO, YES.
Press
d
27) Display flashes
STRD
stored message momentarily and then
advances to
STND
only if it was changed, otherwise press ato
advance to
STND
Communication Standard Submenu.
COMMUNICATION INTERFACE STANDARD SUBMENU:
Determines whether device should be connected to an RS-232C serial port (as is commonly used on IBM PC-compatible computers) or via an RS-485 bus connected through appropriate RS-232/485 converter. When used in RS-485 Mode, the device must be accessed with an appropriate Address Value as selected in the Address Submenu described later.
Press
d
28) Display flashes previous selection for “Standard”.
Press
b
29) Scroll through the available selections: 232C, 485.
Press
d
30) Display shows
STRD
stored message momentarily and then
advances to
MoDE
only, if it was changed, otherwise press ato
advance to
MoDE
Data Flow Mode Submenu.
DATA FLOW MODE SUBMENU:
Determines whether the instrument will wait for commands and data requests from the Serial Bus or whether the instrument will send data automatically and continuously to the Serial Bus. Devices configured for the RS-485 Communications Standard operate properly only under Command Mode.
Press
d
31) Display flashes previous selection for “Mode”.
Press
b
32) Scroll through the available selections:
CMD
__
“Command”,
CoNT
“Continuous”.
Press
d
33) Display shows
STRD
stored message momentarily and then
advances to
SEPR
only, if it was changed, otherwise press ato
advance to
SEPR
Data Separation Submenu.
DATA SEPARATION CHARACTER SUBMENU:
Determines whether data sent from the device in Continuous Data Flow Mode will be separated by spaces or by Carriage Returns.
Press
d
34) Display flashes previous selection for “Separation” Submenu.
Press
b
35) Scroll through the available selections:
SPCE
“Space” or
_çR_
“Carriage Return”.
Press
d
36) Display shows
STRD
stored message momentarily and then
advances to
DAT.F
only, if it was changed, otherwise press ato
advance to
DAT.F
Data Format Submenu.
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39
DATA FORMAT SUBMENU:
Preformatted data can be sent automatically or upon request from the controller. Use the Data Format Submenus to determine what data will be sent in this preformatted data string. Refer to the Communications Manual for more information about the data format. At least one of the following suboptions must be enabled and hence output data to the Serial Bus.
This menu is applicable for Continuous Mode of RS-232 communication.
Press
d
37) Display advances to
STAT
Alarm Status Submenu.
ALARM STATUS SUBMENU:
Includes Alarm Status bytes in the data string.
Press
d
38) Display flashes previous selection for “Status” (alarm status).
Press
b
39) Scroll through the available selections: NO, YES.
Press
d
40) Display shows
STRD
stored message momentarily and then
advances to
RDNG
only, if it was changed, otherwise press ato
advance to
RDNG
Reading Submenu.
MAIN READING SUBMENU:
Includes Main Reading in the data string.
Press
d
41) Display flashes previous selection for “Reading”.
Press
b
42) Scroll through the available selections: NO, YES.
Press
d
43) Display shows
STRD
stored message momentarily and then
advances to
PEAK
only, if it was changed, otherwise press ato
advance to
PEAK
Peak Submenu.
PEAK VALUE SUBMENU:
Includes Peak Value in the data string.
Press
d
44) Display flashes previous selection for
PEAK
Submenu.
Press
b
45) Scroll through the available selections: NO, YES.
Press
d
46) Display shows
STRD
stored message momentarily and then
advances to
GROS
only, if it was changed, otherwise press ato
advance to
GROS
Gross Submenu.
GROSS VALUE SUBMENU:
Includes Gross Value in the data string.
Press
d
47) Display flashes previous selection for “Gross”.
Press
b
48) Scroll through the available selections: NO, YES.
Press
d
49) Display shows
STRD
stored message momentarily and then
advances to
UNIT
only, if it was changed, otherwise press ato
advance to
UNIT
Temperature Unit Submenu.
Page 44
40
UNIT SUBMENU: (not applicable)
Press
d
50) Display flashes previous selection for
UNIT
.
Press
b
51) Scroll through the available selections: NO, YES.
Press
d
52) Display shows
STRD
stored message momentarily and
then advances to
ADDR
only, if it was changed, otherwise press
a
to advance to
ADDR
Address Setup Submenu.
ADDRESS SETUP SUBMENU:
This menu is applicable to the RS-485 Option only.
Press
d
53) Display advances to “Address Value” (0000 to 0199) Submenu.
ADDRESS VALUE SUBMENU:
Press
d
54) Display flashes 1
st
digit of previously stored Address Value. Press b& c55) Press band cto enter new “Address Value”. Press
d
56) Display shows
STRD
stored message momentarily and
then advances to
TR.TM
only, if it was changed, otherwise
press ato advance to
TR.TM
Transmit Time Interval Submenu.
TRANSMIT TIME INTERVAL SUBMENU:
This menu is applicable if “Continuous” Mode was selected in the “Data Flow Mode” Submenu and the device is configured as an RS-232C Standard device. Also, one or more options under the Data Format Submenu must be enabled.
Press
d
57) Display advances to “Transmit Time Value” Submenu.
TRANSMIT TIME INTERVAL VALUE SUBMENU:
Determines the interval at which data will be emitted to the RS-232 Serial Bus when the instrument is in Continuous Data Flow Mode.
Press
d
58) Display flashes 1
st
digit of previous “Transmit Time Value” in
seconds.
Press b& c59) Press band cto enter new “Transmit Time Value”, e.g.
0030 will send the data every 30 seconds in Continuous Mode.
Press
d
60) Display shows
STRD
stored message momentarily and
then advances to
COLR
only, if it was changed, otherwise press
a
to advance to
COLR
Color Display Selection Menu.
For more details, refer to the Communication Manual available at the website listed in the cover page of this manual or on the CD-ROM enclosed with your shipment.
Page 45
41
3.2.13 DISPLAY COLOR SELECTION
This submenu allows the user to select the color of the display.
Figure 3.11 Flow Chart for Display Color Selection
ENTER DISPLAY COLOR SELECTION MENU:
Press
a
1) Press a, if necessary, until
CNFG
prompt appears.
Press
d
2) Display advances to
INPT
Input Menu.
Press
a
3) Press a, if necessary, until Display advances to
COLR
Display Color Selection Menu.
Press
d
4) Display advances to
N.CLR
Normal Color Submenu.
NORMAL COLOR DISPLAY SUBMENU:
Press
d
5) Display flashes the previous selection for “Normal Color”.
Press
b
6) Scroll through the available selections:
GRN, RED
or
AMBR
.
Press
d
7) Display shows
STRD
stored message momentarily and then
advances to
1.CLR
only, if it was changed, otherwise press ato
advance to
1.CLR
Alarm 1 Display Color Submenu.
The menu below allows the user to change the color of display when alarm is triggered.
ALARM 1 DISPLAY COLOR SUBMENU:
Press
d
8) Display flashes previous selection for “Alarm 1 Color Display”.
Press
b
9) Scroll through the available selections:
GRN, RED
or
AMBR
.
Press
d
10) Display shows
STRD
stored message momentarily and then
advances to
2.CLR
only, if it was changed, otherwise press ato
advance to
2.CLR
Alarm 2 Display Color Submenu.
Page 46
42
ALARM 2 DISPLAY COLOR SUBMENU:
Press
d
11) Display flashes previous selection for “Alarm 2 Color Display”.
Press
b
12) Scroll through the available selections:
GRN, RED
or
AMBR
.
Press
d
13) Display shows
STRD
stored message momentarily and then
momentarily shows the software version number, followed by
RST
Reset, and then proceeds to the Run Mode.
IN ORDER TO DISPLAY ONE COLOR, SET THE SAME DISPLAY COLOR ON ALL THREE SUBMENUS ABOVE.
If user wants the Display to change color every time when both Alarm 1 and Alarm 2 are triggered, the Alarm values should be set in such a way that Alarm 1 value is always on the top of Alarm 2 value, otherwise value of Alarm 1 will overwrite value of Alarm 2 and Display Color would not change when Alarm 2 is triggered.
Example 1:
Output 1 & Output 2 = SSR Alarm Setup: Absolute, Above, Alarm 2 HI Value “ALR.H” = 200, Alarm 1 HI Value “ALR.H” = 400 "Color Display" Setup: Normal Color “N.CLR” = Green, Alarm 1 Color “1.CLR” = Amber, Alarm 2 Color “2.CLR” = Red
Display Colors change sequences:
GREEN RED AMBER
•--➤
------------------------------•-----------------------------•------------------------------
0 AL2.H = 200 AL1.H = 400
Example 2:
Output 1 & Output 2
= Pulse
Alarm Setup
: Absolute, Below, Alarm 2 Low Value “ALR.L” = 300, Alarm 1 Low Value “ALR.L” = 100 Color Display Setup
: "N.CLR" = Green, "1.CLR" = Amber, "2.CLR" = Red
Display Colors change sequences:
AMBER RED GREEN
--------------•----------------------------------•-------------------------------------------
0 AL1.L = 100 AL2.L = 300
Example 3:
Output 1
= Analog Output (Alarm 1 disabled), Setpoint 1 = 300, Output 2 = Relay, Setpoint 2 = 200 Alarm 1 & 2 Setup: Deviation, Band, “ALR.H” = 10 Color Display Setup: “N.CLR” = Green, “1.CLR” = Amber, “2.CLR” = Red
Page 47
43
Display Colors change sequences:
RED RED RED GREEN RED
---------------•------•------•--------------------------------•------•-------•----------------
0 190 200 210 290 300 310
Alarm 1 is designed to monitor the Process Value around the Setpoint 1. Alarm 2 is designed to monitor the Process Value around the Setpoint 2.
Example 4:
Output 1
= Relay, Setpoint 1 = 200 Output 2 = Relay, Setpoint 2 = 200 Alarm 1 Setup: Deviation, Band, “ALR.H” = 20 Alarm 2 Setup: Deviation, Hi/Low, “ALR.H” = 10, “ALR.L” = 5 Color Display Setup: “N.CLR” = Green, “1.CLR” = Amber, “2.CLR” = Red
Display colors change sequences:
AMBER RED GREEN GREEN RED AMBER
•--➤
---------------•----------------•-------------•--------------•-------------•---------------------
0 180 195 200 210 220
Reset: The instrument automatically resets after the last menu of the Configuration Mode has been entered. After the instrument resets, it advances to the Run Mode.
Page 48
44
PART 4
SPECIFICATIONS
Linearization Points
Up to 10 Linearization Points
Configuration
Single-ended
Polarity
Unipolar
Step Response
0.7 sec for 99.9%
Decimal Selection
None, 0.1, 0.01 or 0.001
Setpoint Adjustment
-1999 to 9999 counts
Span Adjustment
0.001 to 9999 counts
Offset Adjustment
-1999 to 9999
Accuracy
0.03% reading
Resolution
10 / 1 µV
Temperature Stability
50 ppm/°C
NMRR
60 dB
CMRR
120 dB
A/D Conversion
Dual slope
Reading Rate
3 samples per second
Digital Filter
Programmable
Display
4-digit or 6-digit, 7-segment LED
57.2 mm (2.25") or 101.6mm (4.00”) red, green and amber programmable colors for process variable and set points
Warm up to Rated Accuracy
60 min.
INPUT Input Types
Analog Voltage, Analog Current
Voltage Input
0 to 100 mV, 0 to 1 V (+
100 mV), 0
to 10 Vdc
Input Impedance
10 MΩ for 100 mV 1 MΩ for 1V or 10 Vdc
Current Input
0 to 20 mA (5 ohm load)
Page 49
45
NETWORK AND COMMUNICATIONS (Optional -C24, -C4EI, not available with excitation) Ethernet: Standards Compliance
IEEE
802.3 10Base-T Supported Protocols: TCP/IP, ARP, HTTPGET
RS-232/RS-422/RS-485/MODBUS:
Selectable from menu; both ASCII and modbus protocol selectable from menu. Programmable 300 to 19.2 K baud; complete programmable setup capability; program to transmit current display, alarm status, min/max, actual measured input value and status..
RS-485
Addressable from 0 to 199
Connection
Screw terminals
ALARM 1 & 2
Programmable to Display Color Change
Operation
High/low, above/below, band, latch/unlatch, normally open/normally closed and process/deviation; front panel configurations
EXCITATION (optional in place of Communication)
5 Vdc @ 40 mA 10 Vdc @ 60 mA
INSULATION Power to Input/Output
2500 Vac per 1 minute test (RS-232/485, Input or Output)
Between Inputs
500 Vac per 1 minute test
Approvals
See CE Approval Section
GENERAL
Power
100-240 Vac +/-10%, 50/60 Hz
22.5 W
Environmental Conditions
0 to 40°C (32 to 104°F), 90% RH non-condensing
Installation Category
II per EN61010-1
Equipment Class
II per EN61010-1
Pollution Degree
2 per EN61010-1
Protection
NEMA-4x (IP65) front bezel
Dimensions
Refer to Quickstart Specifications.
Weight
Refer to Quickstart Specifications.
Page 50
46
PART 5
FACTORY PRESET VALUES
Table 5.1 Factory preset value
MENU ITEMS FACTORY PRESET VALUES NOTES
Set Point 1 (SP1) 000.0 Set Point 2 (SP2) 000.0
Input:
Input Type (INPT) 0 to 100 mV (0 - 0.1) Ratiometric operation (RTIO) Enable (ENBL) Display Resoultion (RESO) Low (LO)
b
Button Peak (PEAK)
Reading Configuration (RDG):
Decimal Point (DEC.P) FFF.F Linearization Point (L.PNT) 0002 Filter value (FLTR) 0004 Input/Reading (IN.RD) 0-100 mV = 0-9999 Scale and Offset
Alarm 1 & 2
:
Alarm 1 (ALR1), Alarm 2 (ALR2) Disable (DSBL) Absolute/Deviation (ABSO/DEV) Absolute (ABSO) Latch/Unlatch (LTCH/UNLT) Unlatch (UNLT) Contact Closure (CT.CL) Normally Open (N.O.) Active (ACTV) Above (ABOV) Alarm At Power On (A.P.ON) Disable (DSBL) Alarm 1 only Alarm Low (ALR.L) -100.0 Alarm High (ALR.H) 400.0
Setpoint Deviation:
Set Point Deviation Disable (DSBL)
ID
:
ID Value 0000 Full ID (FULL) Disable (DSBL) Set Point ID (ID.SP) Disable (DSBL)
Page 51
47
MENU ITEMS FACTORY PRESET VALUES NOTES Communication Parameters:
Baud Rate (BAUD) 9600 Parity (PRTY) Odd Data bit (DATA) 7 bit Stop Bit 1 bit Modbus Protocol (M.BUS) No Line Feed (LF) No Echo (ECHO) Yes Standard Interface (STND) RS-232 (232C) Command Mode (MODE) Command (CMD) Separation (SEPR) Space (SPCE) Alarm Status (STAT) No Reading (RDNG) Yes Peak No Gross (GROS) No Units (UNIT) No Multipoint Address (ADDR) 0001 Transmit Time (TR.TM) 0016
Display Color (COLR):
Normal Color (N.CLR) Green (GRN) Alarm 1 Color (1.CLR) Red (RED) Alarm 2 Color (2.CLR) Amber (AMBR)
Table 5.1 Factory preset value (continued)
Page 52
48
CE APPROVAL INFORMATION
1. Electromagnetic Compatibility (EMC) This device conforms with requirements of EMC Directive 89/336/EEC, amended by 93/68/EEC. This instrument complies with the following EMC Immunity Standards as tested per EN 50082-2, 1995 (Industrial environment)
Phenomena Test Specification Basic Standard
Electrostatic +/- 4 kV contact discharge IEC 1000-4-2 Discharge +/- 8 kV air discharge Performance
Criteria B
Radio Frequency 27 - 1000 MHz IEC 1000-4-3 electromagnetic 10 V/m Performance field. 80% AM (1 KHz) Criteria A
Radio Frequency 900 MHz IEC 1000-4-3 electromagnetic field. 10 V/m Performance Pulse modulated. 50% Duty cycle @ 200 Hz Criteria A
Fast Transients +/- 2 kV (ac mains) IEC 1000-4-4
+/- 1 kV (dc, signal I/O) Performance 5/50 ns Tr/Th, 5 KHz rep. freq. Criteria B
Radio Frequency 0.15 - 80 MHz IEC 1000-4-6 conducted 10 V/m Performance
80% AM (1 KHz) Criteria A
This instrument complies with the following EMC Emission Standards as tested per EN 50081-1, 1992 (Residential, Commercial and Light Industrial)
Phenomena Frequency Limits Basic
Range Standard
Radiated 30-230 MHz 30 dB_V/m at 10 m CISPR 22 Emission 230-1000 MHz 37 dB_V/m at 10 m Class B
quasi peak
Conducted 0.15-0.5 MHz 66-56 dB_V quasi peak CISPR 22 Emission 0.5-5 MHz 56 dB_V quasi peak Class B
5-30 MHz 60 dB_V quasi peak
2.Safety This device conforms with Low Voltage Directive 73/23/EEC, amended by 93/68/EEC. The following LVD requirements have been met to comply with EN 61010-1, 1993 (Electrical equipment for measurement, control and laboratory use)
1. Pollution Degree 2
2. Installation Category II
3. Double Insulation
4. Class II Equipment (100-240 Vac Powered Units)
Page 53
NOTES
49
Page 54
NOTES
50
Page 55
WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of one (1) year from the date of purchase. In addition to OMEGA’s standard warranty period, OMEGA Engineering will extend the warranty period for four (4) additional years if the warranty card enclosed with each instrument is returned to OMEGA.
If the unit should malfunction, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components which wear are not warranted, including but not limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by it will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESS OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY / DISCLAIMER language, and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a manner.
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.
FOR WARRANTY RETURNS, please have the following information available BEFORE contacting OMEGA:
1. Purchase Order number under which the product was PURCHASED,
2. Model and serial number of the product under warranty, and
3. Repair instructions and/or specific problems relative to the product.
FOR NON-WARRANTY REPAIRS,
consult OMEGA for current repair charges. Have the following information available BEFORE contacting OMEGA:
1. Purchase Order number to cover the COST
of the repair,
2. Model and serial number of product, and
3. Repair instructions and/or specific problems
relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering.
© Copyright 2003 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of OMEGA ENGINEERING, INC.
TRADEMARK NOTICE:
®
, omega.com
®
, , and ®are Trademarks of OMEGA ENGINEERING, INC.
PATENT NOTICE: This product is covered by one or more of the following patents: U.S. Pat. No. Des. 336,895; 5,274,577
;
6,243,021
/ CANADA 2052599; 2052600 / ITALY 1249456; 1250938 / FRANCE BREVET No. 91 12756 / SPAIN 2039150; 2048066 / UK PATENT No. GB2 249 837; GB2 248 954 / GERMANY DE 41 34398 C2. Other US and International Patents pending or applied for.
®
Page 56
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Shop on line at www.omega.com
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