Omega Products HPP-10K Installation Manual

HPP-10K

Hydraulic Calibration Hand Pump

INSTRUCTION

SHEET

M4674/0508

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OMEGA’s model HHP-10K hydraulic calibration hand pump utilizes a fully adjustable stroke
control that allows for quick priming, easy pumping and fast pressure generation up to 10,000 psi
(700 bar). The ergonomically engineered handles provide extra comfort, while the patented triple
filtration system ensures pump operation in spite of dirty conditions. The shatterproof reservoir
and stainless steel construction guarantee leak free operation. The pump has oversized check
valves to provide smooth controlled operation.

SPECIFICATIONS
Output Ranges: 0 – 10000 psi (0 to 700 bar)
Gauge Connection: 3/8 BSP (¼ NPT adapter included)

Process Connection: ¼ BSP (¼ NPT adapter included)
Materials: SS, Polyurethane, Anodized Hard-Coat Aluminum, PTFE, and nitrile

Weight: 3 lbs (1.36 kg)

GUIDELINES FOR USE

:

§ Do not exceed 10,000 psi (700 bar) as this is the pumps maximum pressure.

§ Each pump includes a built in pressure release valve to limit the maximum pressure. This

is factory pre-set to 10,000 psi.

§ The HHP-10K pump has 3/8 and ¼ BSP ports. In order to use NPT fittings, the required
NPT to BSP Parallel thread adapters need to be installed (Included BSP to 1/4 NPT
Adapters).

§ Do not use of thread sealant paste or tape on the adapters. Bonded washers (included)
are required to ensure proper seal. To seal the adapters, simply hand tighten and snug up
with a wrench. Do not over-tighten.

§ Use with distilled water or mineral based hydraulic oil.

PUMP OPERATION

1) Remove the Fill Cap and fill reservoir to the recommended level with the appropriate
fluid and replace plug.

2) Connect hose fittings and calibrators to adapters.

3) Connect master instrument to pump via the top port.

4) Connect instrument under test to flexible hose/gage adapter.

5) To prime the system, twist the knurled knob marked “release”. Squeeze the handles
together and release. Twist the knob once again. Repeat as necessary until system is
fully primed and low pressure is indicated on either the master or test instrument. This
feature can be changed at any pressure.

6) Operate handle several times to build pressure. Please note, once pressure starts to
rise, pressure can increase very rapidly. Warning: Do not exceed maximum operating
pressure indicated on the pump label.

7) Careful uses of the release valve and fine control enable a controlled release of
pressure, essential for calibration purposes.

8) To adjust the pressure relief valve, release the pressure and turn the valve counter
clockwise 1/16 turn and then proceed to re-pressurize. Repeat the process if further
reduction is necessary.

9) RESERVOIR FLUID LEVEL: If the fluid level in the reservoir falls considerably during
use, a partial vacuum can be created in the reservoir which may affect the pump
performance. To avoid this, simply allow air to enter the reservoir by partly unscrewing
the Fill Cap.

10) SEAL REPLACEMENT: Dependent on the frequency of use, the Main Piston Seal (and
others) will need replacing. Call factory for replacement seal.

MAINTENANCE

No routine maintenance is required. A periodic check of system calibration is recommended. The
pump is not field serviceable and should be returned if repair is needed (field repair should not
be attempted and may void warranty). Be sure to include a brief description of the problem plus
any relevant application notes. Contact customer service to receive a return goods authorization
number before shipping.

OMEGAnet®On-Line Service Internet e-mail

omega.com [e-mail]

U.S.A.: One Omega Drive, Box 4047

ISO 9001 Certifie

Canada:

U.S.A. and Canada:

Mexico:

Czech Republic:

Germany/Austria: Daimlerstrasse 26, D-75392 Deckenpfronn, Germany

United Kingdom: One Omega Drive, River Bend Technology Centre

ISO 9001 Certified

It is the policy of OMEGA Engineering, Inc. to comply with all worldwide safety and EMC/EMI
regulations that apply. OMEGA is constantly pursuing certification of its products to the European Ne
Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.

The information contained in this document is believed to be correct, but OMEGA Engineering,
Inc. accepts no liability for any errors it contains, and reserves the right to alter specifications
without notice. WARNING: These products are not designed for use in, and should not be used
for, human applications.

d Stamford, CT 06907-0047

Tel: [phone]

X: [phone]

FA
e-mail: [e-mail]

976 Bergar
Laval (Quebec) H7L 5A1, Canad
Tel: [phone]

X: [phone]

FA
e-mail: info@omega.c

For immediate technical or application assistance:

Sales Service: 1-800-826-6342/1-800-TC-OMEGA
Customer Service: 1-800-622-2378/1-800-622-BEST
Engineering Service: 1-800-872-9436/1-800-USA-WHEN
En Espan˜ol: [phone]-7803
FAX: [phone]
e-mail: [e-mail]
[e-mail]

Frystatska 184, 733 01 Karvina´, Czech Republic
Tel: [phone]

X: [phone]

FA
Toll Free: 0800-1-66342
e-mail: [e-mail]

Tel: [phone]
FA

X: [phone]
Toll Free in Germany:
e-mail: [e-mail]

Northbank, Irlam, Manchester
M44 5BD United Kingdom
Tel: [phone]
FA

X: [phone]
Toll Free in United Kingdom: 0800-488-488
e-mail: [e-mail]

Servicing North America:

a

a

Servicing Europe:

0800 639 7678

®

®

®

OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 13 months from
date of pu rchase. OMEGA’s
warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product.

If the unit malfunctions, it must be r eturned to the factory for evaluati on. OMEGA’s
Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be
defective, it will be repaired or replaced at no charge. OMEGA’s
purchaser, in cluding but not limited to mishandling, improper interfacin g, operation outside of design limi ts, improper repair,
unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of
hav ing been dam aged as a re sult of excess ive
misapplication; m isuse or other operating conditions out side of OMEGA’s control . C omponents in which wear is not warranted,
include but are not limited to contact points, fuses, and triacs.

OMEGA is pleased to offer suggest ions on the use of its variou s prod ucts. Howev er, OMEGA neith er assumes
respons ibility for any omissions or er rors nor a ssumes liability for any damages that result from the use of it
products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that th
parts manufactured by the company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIE
OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLI ED, EXCEPT THAT
IMPLIE D WARRA NTIES INCLUDI NG ANY WARRANTY OF MERCHANTABIL ITY AND FITNES S FOR A PARTICULA R
PURPOSE
excl usiv e,
negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon
which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.

CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under 10 CF
21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s
be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way,
no responsibility as set forth in our basic WARRANTY/ DISCLAIMER language, and, additionally, purchaser will indemnify OMEGA
and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a manner.

Direct all warranty and repai r reques ts/inqu iries to t he OMEGA Custome r Servic e Departm ent. BEFORE RETURNING ANY

PRODUCT( S) TO OMEGA, P URCHASER MUST OBTAIN AN
SERVICE DEPART
outside of the return package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.

FOR WARRANTY RETURNS, please have the following
information available BEFORE contacting OMEGA

1. Purchase Order number under which the product wa

2. Model and serial number of the product under

3. Repair instructions and/or specific problems relative to the

w

OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the lat­est in technology and engineering.

OMEGA is a registered trademark of OMEGA ENGINEERING, INC
© Copyright 2008 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied, reproduced, translated, or

reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of OMEGA ENGINEERING, INC.

ARE HEREBY DISCLAI MED. LIMITATION OF LI ABILITY: The remedies of p urchaser set forth herein are

and the total liabili ty of OMEG A wit h res pect to this order, whether base d on contr act, warra nty,

PURCHASED

product.

,

WARRANTY adds an additional one (1) month g race period to the normal one (1) year produ ct

MENT (IN ORDER T O AVOID PR OCESSING DELAYS). Th e assigned AR numb er should then be m arked on the

WARRANTY/ DISCLAIMER

Customer Service Department will is sue an

WARRANTY does not apply to defects resulting from any action of the

cor rosi on; or c urrent , he at, moistu re o r vibra tion ; im proper spe cifica tion;

RETURN REQUESTS / INQUIRIES

AUTHORIZ ED RETURN (AR) NUMBER F ROM OMEGA’S CUSTO MER

FOR NON-WARRANTY REPAIRS,

:

warranty, and

charges. Have the following information available BEFORE
contacting OMEGA

s

1. PurchaseOrder number to cover the COST of the repair,

2. Model and

3. Repair instructions and/or specific problems relative to the
product.

.

:

serial number of the product, and

OF TITLE, AND ALL

OMEGA assumes

consult OMEGA for current repair

or

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