Figure 3-10 UNITS Function..........................................3-11
Figure 3-11 RANGE Function....................................... 3-12
Figure 3-12 Automatic ZERO Function......................... 3-15
Figure 3-13 Manual ZERO Function..............................3-17
Figure 3-14 Probe Output versus Flux Angle................ 3-19
Figure 3-15 Probe Output versus Distance................... 3-19
Figure 3-16 Flux Density Variations in a Magnet...........3-20
ii
Section 1
Introduction
UNDERSTANDING FLUX DENSITY
Magnetic fields surrounding permanent magnets or electrical
conductors can be visualized as a collection of magnetic flux
lines; lines of force existing in the material that is being subjected
to a magnetizing influence. Unlike light, which travels away from
its source indefinitely, magnetic flux lines must eventually return
to the source. Thus all magnetic sources are said to have two
poles. Flux lines are said to emanate from the “north” pole and
return to the “south” pole, as depicted in Figure 1-1.
Figure 1-1
Flux Lines of a Permanent Magnet
One line of flux in the CGS measurement system is called a
maxwell (M
commonly used.
Flux density, also called magnetic induction, is the number of flux
lines passing through a given area. It is commonly assigned the
symbol “B” in scientific documents. In the CGS system a gauss
(G) is one line of flux passing through a 1 cm
), but the weber (Wb), which is 108 lines, is more
x
2
area. The more
1-1
INTRODUCTION
commonly used term is the tesla (T), which is 10,000 lines per
2
. Thus
cm
1 tesla = 10,000 gauss
1 gauss = 0.0001 tesla
Magnetic field strength is a measure of force produced by an
electric current or a permanent magnet. It is the ability to induce
a magnetic field “B”. It is commonly assigned the symbol “H” in
scientific documents. It is important to know that magnetic field
strength and magnetic flux density are not
the same.
MEASUREMENT OF FLUX DENSITY
A device commonly used to measure flux density is the Hall
generator. A Hall generator is a thin slice of a semiconductor
material to which four leads are attached at the midpoint of each
edge, as shown in Figure 1-2.
1-2
Figure 1-2
Hall Generator
INTRODUCTION
A constant current (Ic) is forced through the material. In a zero
magnetic field there is no voltage difference between the other
two edges. When flux lines pass through the material the path of
the current bends closer to one edge, creating a voltage
difference known as the Hall voltage (Vh). In an ideal Hall
generator there is a linear relationship between the number of
flux lines passing through the material (flux density) and the Hall
voltage.
The Hall voltage is also a function of the direction in which the
flux lines pass through the material, producing a positive voltage
in one direction and a negative voltage in the other. If the same
number of flux lines pass through the material in either direction,
the net result is zero volts.
The Hall voltage is also a function of the angle at which the flux
lines pass through the material. The greatest Hall voltage occurs
when the flux lines pass perpendicularly through the material.
Otherwise the output is related to the cosine of the difference
between 90° and the actual angle.
The sensitive area of the Hall generator is generally defined as
the largest circular area within the actual slice of the material.
This active area can range in size from 0.2 mm (0.008”) to 19
mm (0.75”) in diameter. Often the Hall generator assembly is too
fragile to use by itself so it is often mounted in a protective tube
and terminated with a flexible cable and a connector. This
assembly, known as a Hall probe, is generally provided in two
configurations:
1-3
INTRODUCTION
Figure 1-3
Hall Probe Configurations
In “transverse” probes the Hall generator is mounted in a thin, flat
stem whereas in “axial” probes the Hall generator is mounted in a
cylindrical stem. The axis of sensitivity is the primary difference,
as shown by “B” in Figure 1-3. Generally transverse probes are
used to make measurements between two magnetic poles such
as those in audio speakers, electric motors and imaging
machines. Axial probes are often used to measure the magnetic
field along the axis of a coil, solenoid or traveling wave tube.
Either probe can be used where there are few physical space
limitations, such as in geomagnetic or electromagnetic
interference surveys.
Handle the Hall probe with care. Do not bend the stem or
apply pressure to the probe tip as damage may result. Use
the protective cover when the probe is not in use.
1-4
INTRODUCTION
PRODUCT DESCRIPTION
The MODEL HHG-21 GAUSS / TESLAMETER is a portable
instrument that utilizes a Hall probe to measure static (dc)
magnetic flux density in terms of gauss or tesla. The
measurement range is from 0.1 mT (1 G) to 1.999T (19.99 kG).
The MODEL HHG-21 consists of a palm-sized meter and various
detachable Hall probes. The meter operates on standard 9 volt
alkaline batteries or can be operated with an external ac-to-dc
power supply. A retractable bail allows the meter to stand upright
on a flat surface. A notch in the bail allows the meter to be wall
mounted when bench space is at a premium. The large display is
visible at considerable distances. The instrument is easily
configured using a single rotary selector and two pushbuttons.
Two measurement ranges can be selected. A “zero” function
allows the user to remove undesirable readings from nearby
magnetic fields (including earth’s) or false readings caused by
initial electrical offsets in the probe and meter. Included is a “zero
flux chamber” which allows the probe to be shielded from external
magnetic fields during this operation. The “zero” adjustment can
be made manually or automatically.
The meter, probes and accessories are protected when not in
use by a sturdy carrying case.
1-5
INTRODUCTION
APPLICATIONS
•Sorting or performing incoming inspection on permanent
magnets, particularly multi-pole magnets.
•
Testing audio speaker magnet assemblies, electric motor
armatures and stators, transformer lamination stacks,
cut toroidal cores, coils and solenoids.
•
Determining the location of stray fields around medical
diagnostic equipment.
•
Determining sources of electromagnetic interference.
ACCURACY CHANGE WITH
TEMPERATURE: - 0.05% / ºC typical
FREQUENCY BANDWIDTH: dc only
OPERATING TEMPERATURE RANGE: 0 to +75 ºC (+32 to +167ºF)
STORAGE TEMPERATURE RANGE: -25 to +75 ºC (-13 to +167ºF)
2-4
Figure 2-2
Standard Axial Probe
SPECIFICATIONS
OPTIONAL PROBE EXTENSION CABLE
MODEL NUMBER: X5000-0006
OPERATING TEMPERATURE RANGE: 0 to +75 ºC (+32 to +167ºF)
STORAGE TEMPERATURE RANGE: -25 to +75 ºC (-13 to +167ºF)
Figure 2-3
Optional Probe Extension Cable
2-5
SPECIFICATIONS
ZERO FLUX CHAMBER
MODEL NUMBER: YA-111
CAVITY DIMENSIONS:
Length: 50.8 mm (2”)
Diameter: 8.7 mm (0.343”)
ATTENUATION: 80 dB to 30 mT (300 G)
PURPOSE: To shield the probe from
external magnetic fields during
the ZERO operation.
2-6
Figure 2-4
Zero Flux Chamber
Section 3
Operating Instructions
OPERATOR SAFETY
Do not connect the auxiliary power connector to an ac power
source. Do not exceed 15 Vdc regulated or 9 Vdc
unregulated. Do not reverse polarity. Use only an ac-to-dc
power supply certified for country of use.
Figure 3-1
Auxiliary Power Connector Warnings
3-1
OPERATING INSTRUCTIONS
Do not allow the probe to come in contact with any voltage
source greater than 30 Vrms or 60 Vdc.
Figure 3-2
Probe Electrical Warning
This instrument may contain ferrous components which will
exhibit attraction to a magnetic field. Care should be utilized
when operating the instrument near large magnetic fields, as
pull-in may occur. Extension cables are available to increase
the probe cable length, so that the instrument can remain in a
safe position with respect to the field being measured with
the probe.
3-2
OPERATING INSTRUCTIONS
OPERATING FEATURES
Figure 3-3
Operating Features
1 Display. Liquid crystal display (LCD).
2 Manual ZERO Control. In the ZERO mode of operation
the user can manually adjust the zero point using this
control.
3 Function Selector. This control allows the operator to
change the meter’s range and units of measure. It also
engages the ZERO and MEASURE modes of operation.
4 Battery Compartment Cover. This cover slides open to
allow one or two 9 volt batteries to be installed.
5 Power Switch. Push-on / push-off type switch to apply
power to the meter.
6 SELECT Switch. Momentary pushbutton used in
conjunction with the Function Selector 3 to configure
the meter’s range and units of measure.
3-3
OPERATING INSTRUCTIONS
7 AUTO Switch. Momentary pushbutton used to start an
automatic ZERO operation when in the ZERO mode.
8 Auxiliary Power Connector. This is an industry standard
2.5 mm I.D. / 5.5 mm O.D. dc power connector. The
meter will accept a regulated dc voltage in the range of 6 15 Vdc at 300 mA minimum current or unregulated 9Vdc.
The center pin is positive (+). The internal batteries are
disconnected when using this connector.
Do not connect the auxiliary power connector to an ac power
source. Do not exceed 15 Vdc regulated or 9Vdc
unregulated. Do not reverse polarity. Use only an ac-to-dc
power supply certified for country of use.
9 Probe Connector. The Hall probe or probe extension
cable plugs into this connector and locks in place. To
disconnect, pull on the body of the plug, not the cable
!
10 Meter Stand. Retractable stand that allows the meter to
stand upright when placed on a flat surface. A notch in
the stand allows the meter to be mounted to a vertical
surface.
3-4
OPERATING INSTRUCTIONS
INSTRUMENT PREPARATION
1) With the power switch turned off (POWER pushbutton in the
full up position) apply pressure to the battery compartment cover
at the two points shown in Figure 3-4. Slide the cover open and
remove.
2) Install one or two 9 volt alkaline batteries (two batteries will
provide longer operating life). The battery compartment is
designed so that the battery polarity cannot be reversed.
Reinstall the battery compartment cover.
Figure 3-4
Battery Installation
3-5
OPERATING INSTRUCTIONS
3) If using an ac-to-dc power supply review Figure 3-1 for safety
notes and the SPECIFICATIONS section for voltage and current
ratings. When using a power supply the batteries are
automatically disconnected.
4) Install the probe or probe extension cable by matching the key
way in the connector to that in the mating socket in the meter.
The connector will lock in place. To disconnect, pull on the body
of the plug, not the cable!
Figure 3-5
Probe Connection
3-6
OPERATING INSTRUCTIONS
POWER-UP
Depress the POWER switch. There will be a momentary audible
beep and all display segments will appear on the display.
Figure 3-6
Power-Up Display
The instrument will conduct a self test before measurements
begin. If a problem is detected the phrase “Err” will appear on the
display followed by a 3-digit code. The circuitry that failed will be
retested and the error code will appear after each failure. This
process will continue indefinitely or until the circuitry passes the
test. A condition in which a circuit fails and then passes should
not be ignored because it indicates an intermittent problem that
should be corrected.
If the self test is successful the meter will perform a self
calibration. During this phase the meter will display the software
revision number, such as “r 1.0”. Calibration will halt if there is no
Hall probe connected. Until the probe is connected the phrase
“Err” will appear accompanied by a flashing “PROBE” annunciator
as shown in Figure 3-7.
3-7
OPERATING INSTRUCTIONS
Figure 3-7
Missing Probe Indication
After power-up the position of the FUNCTION selector switch will
determine what happens next. For instance if the selector is in
the RANGE position the meter will wait for the user to change the
present range. If in the MEASURE position flux density
measurements will begin.
Allow adequate time for the meter and probe to reach a stable
temperature. See the SPECIFICATIONS section for specific
information.
POWER-UP SETTINGS
The meter permanently saves certain aspects of the instrument’s
setup and restores them the next time the meter is turned on.
The conditions that are saved are:
RANGE setting
UNITS of measure (gauss or tesla)
Other aspects are not
saved and default to these conditions:
ZERO mode (inactive)
3-8
OPERATING INSTRUCTIONS
NOTE: The present setup of the instrument is saved only when
the FUNCTION selector is returned to the MEASURE position.
For example assume the meter is in the MEASURE mode on the
200 mT range. The FUNCTION selector is now turned to the
RANGE position and the 2 T range is selected. The meter is
turned off and on again. The meter will be restored to the 200
mT range because the FUNCTION selector was never returned
to the MEASURE mode prior to turning it off.
LOW BATTERY CONDITION
The meter is designed to use one or two standard 9V alkaline
batteries (two batteries will provide longer operating life). When
the battery voltage becomes too low the battery symbol on the
display will flash, as shown in Figure 3-8. Replace the batteries
or use an external ac-to-dc power supply.
Instrument specifications are not guaranteed when a low
battery condition exists !
Figure 3-8
Low Battery Indication
3-9
OPERATING INSTRUCTIONS
OVERRANGE CONDITION
If the magnitude of the magnetic flux density exceeds the limit of
the selected range the meter will display a flashing value of
“1999”. The next highest range should be selected. If already on
the highest range then the flux density is too great to be
measured with this instrument.
Figure 3-9
Overrange Indication
3-10
OPERATING INSTRUCTIONS
UNITS OF MEASURE SELECTION
The meter is capable of providing flux density measurements in
terms of gauss (G) or tesla (T). To choose the desired units,
rotate the function selector to the UNITS position. Press the
SELECT pushbutton to select G or T on the display.
This setting is saved and will be restored the next time the meter
is turned on.
Figure 3-10
UNITS Function
3-11
OPERATING INSTRUCTIONS
RANGE SELECTION
The meter is capable of providing flux density measurements on
one of two fixed ranges. The available ranges are listed in the
SPECIFICATIONS section of this manual. The ranges advance
in decade steps. The lowest range offers the best resolution
while the highest range allows higher flux levels to be measured.
To choose the desired range rotate the function selector to the
RANGE position. The “RANGE” legend will flash. Press the
SELECT pushbutton to select the desired range on the display.
This setting is saved and will be restored the next time the meter
is turned on.
3-12
Figure 3-11
RANGE Function
OPERATING INSTRUCTIONS
ZERO FUNCTION
“Zeroing” the probe and meter is one of the most important steps
to obtaining accurate dc flux density measurements. The ideal
Hall generator produces zero output in the absence of a magnetic
field, but actual devices are subject to variations in materials,
construction and temperature. Therefore most Hall generators
produce some output even in a zero field. This will be interpreted
by the meter as a flux density signal.
Also, the circuits within the meter can produce a signal even
when there is no signal present at the input. This will be
interpreted as a flux density signal. Lastly magnetic sources
close to the actual field being measured, such as those from
electric motors, permanent magnets and the earth (roughly 0.5
gauss or 50 µT), can induce errors in the final reading.
It is vital to remove these sources of error prior to making actual
measurements. The process of “zeroing” removes all of these
errors in one operation. The meter cancels the combined dc
error signal by introducing another signal of equal magnitude with
opposite polarity. After zeroing the only dc signal that remains is
that produced by the probe when exposed to magnetic flux.
NOTE: Zeroing the meter and probe affects only
the static (dc)
component of the flux density signal.
There may be situations when the user prefers to shield the
probe from all external magnetic fields prior to zeroing. Provided
with the meter is a ZERO FLUX CHAMBER which is capable of
shielding against fields as high as 30 mT (300 G). The probe is
simply inserted into the chamber before the zeroing process
begins.
3-13
OPERATING INSTRUCTIONS
Handle the Hall probe with care. Do not bend the stem or
apply pressure to the probe tip as damage may result.
In other situations the user may want the probe to be exposed to
a specific magnetic field during the zeroing process so that all
future readings do not include that reading (such as the earth’s
field). This is possible with the following restrictions:
1) The external field must not exceed 30 mT (300 G).
2) The field must be stable during the zeroing process. It should
not contain alternating (ac) components.
AUTOMATIC ZERO FUNCTION
The meter provides two methods to zero the probe. The first is
completely automatic. Prepare the probe for zeroing, then rotate
the function selector to the ZERO position. The “ZERO” legend
will flash and actual dc flux density readings will appear on the
display. The meter will select the lowest range regardless of
which range was in use prior to using the ZERO function. Recall
that the maximum flux density level that can be zeroed is 30 mT
(300 G).
3-14
OPERATING INSTRUCTIONS
Figure 3-12
Automatic ZERO Function
Press the AUTO pushbutton and the process will begin. The
“AUTO” legend will also flash. Once automatic zeroing begins it
must be allowed to complete. During this time all controls are
disabled except for the POWER switch. The process normally
takes from 5 to 15 seconds.
The meter selects the lowest range and adjusts the nulling signal
until the net result reaches zero. If the existing field is too large
or unstable the meter will sound a double beep and the phrase
“OVER” will appear momentarily on the display. At this point the
automatic process is terminated and the flashing “AUTO” legend
will disappear. The “ZERO” legend will continue to flash to
remind the user that the ZERO mode is still active.
3-15
OPERATING INSTRUCTIONS
If the nulling process is successful, the highest range is selected.
No further electronic adjustments are made, but at this stage a
reading is acquired which will be mathematically subtracted from
all future readings on this range. When finished, the meter will
sound an audible beep and the flashing “AUTO” legend will
disappear. The “ZERO” legend will continue to flash to remind
the user that the ZERO mode is still active. At this point the
automatic process can be repeated or a manual adjustment can
be performed (see “Manual Zero Function”).
The final zero values will remain in effect until the meter and
probe are zeroed again, if the probe is disconnected or if the
meter is turned off and back on again.
MANUAL ZERO FUNCTION
The second zeroing method is a manual adjustment. This
feature also allows the user to set the “zero” point to something
other than zero, if desired. Position the probe for zeroing, then
rotate the function selector to the ZERO position. The “ZERO”
legend will flash and actual dc flux density readings will appear
on the display. The meter will select the lowest range regardless
of which range was in use prior to selecting the ZERO function.
Recall that the maximum flux density level that can be zeroed is
30 mT (300 G).
3-16
OPERATING INSTRUCTIONS
Figure 3-13
Manual ZERO Function
By turning the MANUAL control in either direction the reading will
be altered. Turning the control clockwise adds to the reading,
turning it counterclockwise subtracts from the reading. Turning it
slowly results in a fine adjustment, turning it quickly results in a
coarse adjustment.
NOTE: Making a manual ZERO adjustment not only affects the
lowest range but also the highest range, though to a lesser
extent. For example, assume an automatic ZERO has already
been performed, after which both ranges should read zero. Now
a manual adjustment is made that causes the reading on the
lowest range to be non-zero. The reading on the other range
may also be non-zero depending upon the magnitude of the
3-17
OPERATING INSTRUCTIONS
change. The adjustment has 10 times less effect on the highest
range.
SOURCES OF MEASUREMENT ERRORS
When making flux density measurements there are several
conditions that can introduce errors:
1) Operating the meter while the LOW BATTERY symbol
appears.
Instrument specifications are not guaranteed when a low
battery condition exists !
2) Failure to zero the error signals from the meter, probe and
nearby sources of magnetic interference.
3) Subjecting the probe to physical abuse.
Handle the Hall probe with care. Do not bend the stem or
apply pressure to the probe tip as damage may result. Use
the protective cover when the probe is not in use.
4) One of the most common sources of error is the angular
position of the probe with respect to the field being measured.
As mentioned in Section-1, a Hall generator is not only sensitive
to the number of flux lines passing through it but also the angle at
which they pass through it. The Hall generator produces the
greatest signal when the flux lines are perpendicular to the
sensor as shown in Figure 3-14.
3-18
OPERATING INSTRUCTIONS
Figure 3-14
Probe Output versus Flux Angle
The probe is calibrated and specified with flux lines passing
perpendicularly through the Hall generator.
5) As shown in Figure 3-15 the greater the distance between the
magnetic source and the Hall probe the fewer flux lines will pass
through the probe, causing the probe’s output to decrease.
Figure 3-15
Probe Output versus Distance
6) Flux density can vary considerably across the pole face of a
permanent magnet. This can be caused by internal physical
flaws such as hairline cracks or bubbles, or an inconsistent mix of
3-19
OPERATING INSTRUCTIONS
materials. Generally the sensitive area of a Hall generator is
much smaller than the surface area of the magnet, so the flux
density variations are very apparent. Figure 3-16 illustrates this
situation.
Figure 3-16
Flux Density Variations in a Magnet
7) Using more than one extension cable can result in
measurement errors. In some cases the meter may report an
error. Total cable length between the meter and the probe
connector should not exceed 2.1 m (7 ft).
The use of more than one extension cable can result in
measurement errors and increase susceptibility to radio
frequency interference (RFI).
8) The accuracies of the probe and meter are affected by
temperature changes. Refer to the SPECIFICATIONS section for
specific information.
3-20
WARRANTY
This instrument is warranted to be free of defects in material and workmanship.
MANUFACTURER’s obligation under this warranty is limited to servicing or
adjusting any instrument returned to the factory for that purpose, and to replace
any defective parts thereof. This warranty covers instruments which, within one
year after delivery to the original purchaser, shall be returned with transportation
charges prepaid by the original purchaser, and which upon examination shall
disclose to MANUFACTURER’s satisfaction to be defective. If it is determined
that the defect has been caused by misuse or abnormal conditions of operation,
repairs will be billed at cost after submitting an estimate to the purchaser.
MANUFACTURER reserves the right to make changes in design at any time
without incurring any obligation to install same on units previously purchased.
THE ABOVE WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES EXPRESSED OR IMPLIED AND ALL OTHER OBLIGATIONS
AND LIABILITIES ON THE PART OF MANUFACTURER, AND NO PERSON
INCLUDING ANY DISTRIBUTOR, AGENT OR REPRESENTATIVE OF
MANUFACTURER IS AUTHORIZED TO ASSUME FOR MANUFACTURER’S
ANY LIABILITY ON ITS BEHALF OR ITS NAME, EXCEPT TO REFER THE
PURCHASER TO THIS WARRANTY. THE ABOVE EXPRESS WARRANTY IS
THE ONLY WARRANTY MADE BY MANUFACTURER. MANUFACTURER
DOES NOT MAKE AND EXPRESSLY DISCLAIMS ANY OTHER
WARRANTIES, EITHER EXPRESSED OR IMPLIED, INCLUDING WITHOUT
LIMITING THE FOREGOING, WARRANTIES OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE OR ARISING BY STATUE OR
OTHERWISE IN LAW OR FROM A COURSE OF DEALING OR USAGE OR
TRADE. THE EXPRESS WARRANTY STATED ABOVE IS MADE IN LIEU OF
ALL LIABILITIES FOR DAMAGES, INCLUDING BUT NOT LIMITED TO
CONSEQUENTIAL DAMAGES, LOST PROFITS OR THE LIKE ARISING OUT
OF OR IN CONNECTION WITH THE SALE, DELIVERY, USE OR
PERFORMANCE OF THE GOODS. IN NO EVENT WILL MANUFACTURER’S
BE LIABLE FOR SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES
EVEN IF MANUFACTURER’S HAS BEEN ADVISED OF THE POSSIBILITY OF
SUCH DAMAGES.
This warranty gives you specific legal rights, and you may also have other rights
that vary from state to state.
4-1
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.