Omega Products HE-CPK User Manual

XL GraphicaL OcS
LOw-cOSt cOmpact “aLL-in-One” cOntrOLLer
HE-XE102 shown smaller than actual size.
HE-XL100 shown
smaller than actual size.
HE-XT102 shown smaller than actual size.
An industry-first! The XL series can store data or easily upload programs via MicroSD
TM
memory card.
l More Compact and Affordable
than Separate PLC and Operator Interface
l Best of Class Graphics Display
for Better Process Visualization and Machine Indication
l Built-In I/O with Removable
Terminal Blocks for Easy Wiring
l Removable Mass Data Storage
(MicroSD
l Two Serial Ports and
Downloadable Protocol
l Ethernet and Telephone Modem
Options Cards for Plant and Remote Connectivity
l Daylight Readable
Touch Screen (XLt, XL6)
TM
)
Introducing the XL series Operator Control Station (OCS), an “all-in-one” controller, small enough to fit in the palm of your hand (only 3.75" square). These devices include a Graphical Operator Interface, built-in I/O, networking and removable mass data storage. OCS is a robust, reliable control product that combines a traditional controller (programmed with ladder logic) with an operator interface, I/O and networking into an integrated, all-in-one unit using a single industry-recognized software package called Cscape
TM
.
First with Removable
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MicroSD
The XL is the first industrial product to include support for the latest standard in removable mass storage. This dime-sized memory, to date is only found on video enabled cellular phones and is available in densities ranging from 128 MB to 2 GB. This is ideal for storing process data, machine recipes, and application files. Users can easily update the application program through this memory device—allowing logic and screen updates to be made in a single step with transportable media.
Memory
Built-In I/O and Networking
The four available XL models with built-in I/O include digital, analog and high speed I/O. For machine control, the high speed I/O can provide totalizing, frequency measurement, PWM generation and pulse outputs. The available universal analog I/O is ideal for process control applications with high­resolution inputs which can be configured for thermocouple, RTD, 4 to 20 mA, ±100 mV, and 0 to 10V signals. The XL OCS also has field installable communications options. An internal 10/100 MB Ethernet card makes machine data and programming accessible at a plant-wide or world-wide basis. In addition, the XL Series is available with an internal
57.6k telephone modem card. While Ethernet and modem are optional, dual RS232/RS485 serial ports and an integrated CAN-based network are standard.
Applications
As a compact, powerful controller the XL series can be used in literally thousands of applications. From OEM machine control to machine monitoring in a plant environment, the XL series can be instrumental in keeping you or your customer’s automation activities running smoothly.
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Future expansion is not a concern, because the XL Series is part of the wide ranging OCS product line, programmable throughout with a single FREE software package Cscape. The XL series is designed with an attractive, generic look so it will fit in with most panel or console designs.
Temperature Control
With built-in RTD and thermocouple available, along with auto-tune PID, the XL series can perform advanced temperature control and much more on any machine.
Packaging
The XL series compact size, affordable price and fast response make it a natural for packaging machinery of all types.
Agriculture
A small rugged package, 12 Vdc compatibility, and removable mass storage are ideal for the agricultural environment.
Water Treatment
The XL Series offers the perfect I/O mix, size and communications capability for pump control, tank monitoring and remote telemetry in general.
Connectivity I/O expansion
XL Series I/O expansion is not limited to its built-in I/O. Smartstix I/O is high-speed and can be local or highly distributed.
Architecture
The XL Series supports CsCAN high-speed networking as standard, and Ethernet networking as a field-installable option. Single-point-of-connect allows seamless communication between the computer and any controller.
SPECIFICATIONS
DISPLAY Graphics/Text: Yes/Yes Pixels: 128 x 64 (XLe), 160 x 128 (XLt),
320 x 240 (XL6) Display Technology: Backlit LCD (XLe),
daylight readable touchscreen (XLt, XL6)
KEYPAD TOUCH SCREEN Total Keys: 20 (XLe), 5 (XLt), 6 (XL6) Function Keys: 10 (XLe), 4 (XLt), 5 (XL6) Numeric Keys: Shared (XLe), pop-up
keypad (XLt, XL6)
CONTROLLER Ladder Logic Memory: 256 KB Logic Scan Rate: 1.2 mS/K (XLe, XLt),
0.2 mS/k (XL6)
Memory Card Slot: Yes (up to 2 GB) Local Comment Storage: Yes Floating Point Support: Yes Auto Tune PID capable: Yes
I/O SUPPORT Built-In I/O: Yes Smartstix I/O: Yes via CsCAN
UNIVERSAL ANALOG INPUTS (HE-XLE/XLT/XL105 )
Input Ranges (Selectable):
0 to 10 Vdc, 0 to 20 mA, 4 to 20 mA, 100 mV, Pt100 RTD and J, K, N, T, E, R, S, B thermocouples
Thermocouple Ranges:
B/R/S: 0 to 1600°C (32 to 2912°F) E: -200 to 900°C (-328 to 1652°F) T: -240 to 400°C (-400 to 752°F) J: -210 to 750°C (-346 to 1382°F)
K/N: -240 to 1370°C (-400 to 2498°F)
Nominal Resolution 10V, 20 mA, 100 mV: 14 bits
Nominal Resolution RTD, Thermocouple: 16 bits
Conversion Time per Channel 10V, 20 mA, 100 mV: 16.7 mS
Conversion Time per Channel RTD, Thermocouple: 66.7 mS
Maximum Thermocouple Error (After Warm Up Time of One Hour): ±0.2%
(±0.3% below -100°C)
ANALOG INPUTS (HE-XLE/XLT/XL102,103,104)
Range: 0 to 10 Vdc, 0 to 20 mA,
4 to 20 mA, -0.5 to 12V
Resolution: 10 bits Maximum Error at 25°C: 1% for current
ranges, 0.5% for 0 to 10 Vdc range Conversion Speed: All channels
converted once per ladder logic scan Filtering: 160 Hz hash (noise) filter 1 to
128 scan digital running average filter
DIGITAL DC INPUTS(ALL MODELS) Input Voltage Range: 12/24 Vdc Absolute Maximum Voltage: 35 Vdc Input Impedance: 10 kΩ Maximum Upper Threshold: 8 Vdc Minimum Lower Threshold: 3 Vdc OFF to ON Response: 1 ms ON to OFF Response: 1 ms High Speed Counter(HSC) Switching
Rate: 10 kHz totalizer/pulse, edges,
5 kHz frequency/pulse, width, 2.5 kHz quadrature
ANALOG OUTPUTS (HE-XLE/XLT/XLT105)
Output Ranges: 0 to 10 Vdc, 0 to 20 mA Nominal Resolution: 12 bits Update Rate: Once per PLC scan Minimum 10V Load: 1 kΩ Maximum 20 mA Load: 500 Ω Maximum Error at 25°C
(Excluding Zero): 0.1% RELAY OUTPUTS (HE-XLE/XLT/XL102)
Type: Mechanical contact Maximum Output Current per Relay:
3 A at 250 Vac, resistive
Maximum Total Output Current: 5 A continuous
Maximum Output Voltage: 275 Vac, 30 Vdc
Maximum Switched Power: 1250 VA, 150 W
Contact Isolation to Ground: 1000 Vac Maximum Voltage Drop at
Rated Current: 0.5V Expected Life: No load: 5,000,000 Rated Load: 100,000 Maximum Switching Rate: 300 CPM at
no load, 20 CPM at rated load Response Time: One update per ladder
scan plus 10 mS
DIGITAL OUTPUTS (HE-XLE/XLT/XL103,104,105)
Output Type: Sourcing/10 K pull-down Absolute Max Voltage: 28 Vdc maximum Output Protection: Short circuit Maximum Output Current per Point:
0.5 A Maximum Total Current: 4 A
continuous Maximum Output Supply Voltage:
30 Vdc Minimum Output Supply Voltage:
10 Vdc
OFF to ON Response: 1 mS ON to OFF Response: 1 mS
SERIAL COMMUNICATIONS Total Active Ports: 2 RS232 Ports/RS485 Ports: Yes/Yes PLC/Drive Protocols: Yes RTU/Modbus Master/Slave: Yes
NETWORKING Integrated CsCan Network: Yes Maximum CsCan Distance: 189 m
(6000')
Programming Over Network: Yes Peer-to-Peer Message: Yes DeviceNet/PROFIBUS Master: No
ETHERNET/INTERNET/WIRELESS Ethernet Support: Optional Telephone Modem Support: Optional Wireless Modem Support: Optional Cell Modem Support: Optional
GENERAL XLe/XLt: Height: 95.1 mm (3.7") Width: 95.1 mm (3.7") Depth: 63.9 mm (2.5") Weight: 0.354 kg (12.5 oz)
GENERAL XL6: Height: 143.6 mm (5.65") Width: 186.1 mm (7.33") Depth: 88 mm (3.46") Weight: 0.751 kg (26.5 oz) Environmental: 0 to 50°C (32 to 122°F) Washdown: NEMA 4X (IP66) equivalent
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DC Power
I/O 1
I/O 2
CsCAN Network Port
XLe Series OCS: All models have a controller, operator interface, networking and I/O built-in. Controller has 256 KB of
I/O 3 Optional
MicroSD
application memory and 1.2 mS/K logic scan. Operator interface features a 128 x 64 graphical display and 20 key keypad
TM
I/O 4 (Optional)
MJ 1 Serial Port
MJ 2 Serial Port
with function key and numeric entry capability.
To Order Visit omega.com/ocsxl_series for Pricing and Details
MODEL NO. DESCRIPTION HE-XE102 XLe Series OCS with DC/relay I/O; 12 digital inputs compatible with 12V/24 Vdc – 4 inputs can be used
HE-XE103 XLe Series OCS with DC/DC I/O; 12 digital inputs compatible with 12V/24 Vdc – 4 inputs can be used
HE-XE104 XLe Series OCS with high-density DC/DC I/O; 24 digital inputs compatible with
HE-XE105 XLe Series OCS with DC/DC and universal analog I/O; 12 digital inputs compatible with 12V/24 Vdc – 4
Ordering Example: HE-XE102, OCS, and HE-CSP100-4, software package.
XLt Series OCS: All models have a controller, operator interface, networking and I/O built-in. Controller has
for 10 kHz high speed counting; 6 relay outputs – up to 5 A continuous current; 4 10-bit analog inputs selectable between 0 to 10V and 4 to 20 mA
for 10 kHz hgh speed counting; 12 DC outputs – 0.5 A per point – 2 outputs can be used as PWM/pulse outputs; 2 10-bit analog inputs selectable between 0 to 10V and 4 to 20 mA
12V/24 Vdc – 4 inputs can be used for 10 kHz high speed counting; 16 DC outputs – 0.5 A per point – 2 outputs can be used as PWM/pulse outputs; 2 10-bit analog inputs selectable between 0 to 10V and 4 to 20 mA
inputs can be used for 10 kHz high speed counting; 12 DC outputs – 0.5 A per point – 2 outputs can be used as PWM/pulse outputs; 2 14-bit universal analog inputs selectable between thermocouple, RTD, 0 to 100 mV, 0 to 10V and 4 to 20 mA; 2 12-bit analog outputs selectable between 0 to 10V and 4 to 20 mA
256 KB of application memory and 1.2 mS/K logic scan. Operator interface features a 160 x 128 sunlight readable
graphics display via a high resolution resistive touch screen, 4 function keys and a system key.
MODEL NO. DESCRIPTION HE-XT102 XLt Series OCS with DC/relay I/O; 12 digital inputs compatible with 12V/24 Vdc – 4 inputs can be used
for 10 kHz high speed counting; 6 relay outputs – up to 5 A continuous current; 4 10-bit analog inputs selectable between 0 to 10V and 4 to 20 mA
HE-XT103 XLt Series OCS with DC/DC I/O; 12 digital Inputs compatible with 12V/24 Vdc – 4 inputs can be used
for 10 kHz high speed counting; 12 DC outputs – 0.5 A per point – 2 outputs can be used as PWM/pulse outputs; 2 10-bit analog inputs selectable between 0 to 10V and 4 to 20 mA
HE-XT104 XLt Series OCS with high-density DC/DC I/O; 24 digital inputs compatible with 12V/24 Vdc – 4 inputs
can be used for 10 kHz high speed counting; 16 DC outputs – 0.5 A per point – 2 outputs can be used as PWM/pulse outputs; 2 10-bit analog inputs selectable between 0 to 10V and 4 to 20 mA
HE-XT105 XLt Series OCS with DC/DC and universal analog I/O; 12 digital Inputs compatible with 12V/24 Vdc – 4
inputs can be used for 10 kHz high speed counting; 12 DC outputs – 0.5 A per point – 2 outputs can be used as PWM/pulse outputs; 2 14-bit universal analog inputs selectable between thermocouple, RTD, 0 to 100 mV, 0 to 10V and 4 to 20 mA; 2 2-bit analog outputs selectable between 0 to 10V and 4 to 20 mA
Ordering Example: HE-XT102, OCS, and HE-CSP100-4, software package.
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HE-XE102 shown smaller than actual size.
XL6 Series OCS: 5.7" TFT color touchscreen with PLC, networking, and I/O. Controller has 256 KB of memory and
0.2 mS/K logic scan. Operator interface features a 320 x 240 sunlight readable graphics display via a high resolution
resistive touch screen, 5 function keys and system key.
To Order Visit omega.com/ocsxl_series for Pricing and Details
MODEL NO. DESCRIPTION HE-XL100 No local I/O; requires expansion I/O modules HE-XL102 DC/relay I/O: 12 DC inputs (4 HSC); 6 relay outputs (3A); 4 analog inputs (0 to 10V, 4 to 20 mA, selectable)
HE-XL103 DC/DC I/O: 12 DC inputs (4 HSC); 12 DC outputs (2 PWM/pulse); 2 analog inputs
HE-XL104 DC/DC I/O: 24 DC inputs (4 HSC); 16 DC outputs (2 PWM/pulse); 2 analog inputs
HE-XL105 DC/DC and universal analog I/O: 12 DC inputs (4 HSC); 12 DC outputs (2 PWM/pulse); 2 universal analog
Ordering Example: HE-XL102, OCS, HE-CSP100-4, software package.
XL SERIES COMMUNICATION OPTIONS
MODEL NO. DESCRIPTION HE-XEC 10/100 ethernet option kit, field installable; kit includes all parts necessary for internal installation within the
HE-XMC 57.6k telephone modem option kit, field installable; kit includes all parts necessary for internal installation
HE-XRC9 900 MHz RF modem interface
(0 to 10V, 4 to 20 mA, selectable)
(0 to 10V, 4 to 20 mA, selectable)
inputs (RTD, thermocouple, 0 to 100 mV, 0 to 10V, 4 to 20 mA, selectable); 2 analog ouputs (0 to 10V, 4 to 20 mA, selectable)
XLe case, including a deeper plastic back cover adapted for Ethernet operation
within the XLe case, including a deeper plastic back cover adapted for modem operation
XL SERIES ACCESSORIES
MODEL NO. DESCRIPTION HE-CPK
HE500CBL300 OCS programming cable, 9-pin female (PC) to RJ-45 (OCS), 1.8 m (6') HE-XCK USB programming cable; includes USB to serial adaptor and RS232 cable HE-MC1 Removable memory card, compatible with XL Series; card capacity is 1 GB HE-MR1 Memory card reader for HE-MC1; portable device allows HE-MC1 to be plugged into the USB port of
Cscape software package includes; USB memory stick with Cscape software and symbol library with 4000 plus symbols, and OCS programming cable (serial cable and USB adaptor)
personal computers as a portable hard drive
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