Omega Products HE-CPK User Manual

XL GraphicaL OcS

LOw-cOSt cOmpact “aLL-in-One” cOntrOLLer

HE-XE102 shown smaller
than actual size.

HE-XL100 shown

smaller than actual size.

HE-XT102 shown smaller
than actual size.

An industry-first! The XL series can
store data or easily upload programs
via MicroSD

TM

memory card.

OCS XL Series

l More Compact and Affordable

than Separate PLC and
Operator Interface

l Best of Class Graphics Display

for Better Process Visualization
and Machine Indication

l Built-In I/O with Removable

Terminal Blocks for Easy Wiring

l Removable Mass Data Storage

(MicroSD

l Two Serial Ports and

Downloadable Protocol

l Ethernet and Telephone Modem

Options Cards for Plant and
Remote Connectivity

l Daylight Readable

Touch Screen (XLt, XL6)

TM

)

Introducing the XL series Operator Control
Station (OCS), an “all-in-one” controller,
small enough to fit in the palm of your
hand (only 3.75" square). These devices
include a Graphical Operator Interface,
built-in I/O, networking and removable
mass data storage. OCS is a robust, reliable
control product that combines a traditional
controller (programmed with ladder
logic) with an operator interface, I/O and
networking into an integrated, all-in-one unit
using a single industry-recognized software
package called Cscape

TM

.

First with Removable

TM

MicroSD

The XL is the first industrial product to
include support for the latest standard in
removable mass storage. This dime-sized
memory, to date is only found on video
enabled cellular phones and is available
in densities ranging from 128 MB to 2
GB. This is ideal for storing process data,
machine recipes, and application files. Users
can easily update the application program
through this memory device—allowing logic
and screen updates to be made in a single
step with transportable media.

Memory

Built-In I/O and Networking

The four available XL models with built-in I/O
include digital, analog and high speed I/O.
For machine control, the high speed I/O can
provide totalizing, frequency measurement,
PWM generation and pulse outputs. The
available universal analog I/O is ideal for
process control applications with high­resolution inputs which can be configured
for thermocouple, RTD, 4 to 20 mA, ±100
mV, and 0 to 10V signals. The XL OCS also
has field installable communications options.
An internal 10/100 MB Ethernet card makes
machine data and programming accessible at
a plant-wide or world-wide basis. In addition,
the XL Series is available with an internal

57.6k telephone modem card. While Ethernet
and modem are optional, dual RS232/RS485
serial ports and an integrated CAN-based
network are standard.

Applications

As a compact, powerful controller the XL
series can be used in literally thousands of
applications. From OEM machine control to
machine monitoring in a plant environment,
the XL series can be instrumental in keeping
you or your customer’s automation activities
running smoothly.

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Future expansion is not a concern, because
the XL Series is part of the wide ranging
OCS product line, programmable throughout
with a single FREE software package Cscape.
The XL series is designed with an attractive,
generic look so it will fit in with most panel or
console designs.

Temperature Control

With built-in RTD and thermocouple
available, along with auto-tune PID, the XL
series can perform advanced temperature
control and much more on any machine.

Packaging

The XL series compact size, affordable
price and fast response make it a natural for
packaging machinery of all types.

Agriculture

A small rugged package, 12 Vdc
compatibility, and removable mass storage
are ideal for the agricultural environment.

Water Treatment

The XL Series offers the perfect I/O mix,
size and communications capability for pump
control, tank monitoring and
remote telemetry in general.

Connectivity I/O expansion

XL Series I/O expansion is not limited to
its built-in I/O. Smartstix I/O is high-speed
and can be local or highly distributed.

Architecture

The XL Series supports CsCAN high-speed
networking as standard, and Ethernet
networking as a field-installable option.
Single-point-of-connect allows seamless
communication between the computer and
any controller.

SPECIFICATIONS

DISPLAY
Graphics/Text: Yes/Yes
Pixels: 128 x 64 (XLe), 160 x 128 (XLt),

320 x 240 (XL6)
Display Technology: Backlit LCD (XLe),

daylight readable touchscreen (XLt, XL6)

KEYPAD TOUCH SCREEN
Total Keys: 20 (XLe), 5 (XLt), 6 (XL6)
Function Keys: 10 (XLe), 4 (XLt), 5 (XL6)
Numeric Keys: Shared (XLe), pop-up

keypad (XLt, XL6)

CONTROLLER
Ladder Logic Memory: 256 KB
Logic Scan Rate: 1.2 mS/K (XLe, XLt),

0.2 mS/k (XL6)

Memory Card Slot: Yes (up to 2 GB)
Local Comment Storage: Yes
Floating Point Support: Yes
Auto Tune PID capable: Yes

I/O SUPPORT
Built-In I/O: Yes
Smartstix I/O: Yes via CsCAN

UNIVERSAL ANALOG INPUTS
(HE-XLE/XLT/XL105 )

Input Ranges (Selectable):

0 to 10 Vdc, 0 to 20 mA, 4 to 20 mA,
100 mV, Pt100 RTD and J, K, N, T, E, R,
S, B thermocouples

Thermocouple Ranges:

B/R/S: 0 to 1600°C (32 to 2912°F)
E: -200 to 900°C (-328 to 1652°F)
T: -240 to 400°C (-400 to 752°F)
J: -210 to 750°C (-346 to 1382°F)

K/N: -240 to 1370°C (-400 to 2498°F)

Nominal Resolution 10V, 20 mA,
100 mV: 14 bits

Nominal Resolution RTD,
Thermocouple: 16 bits

Conversion Time per Channel 10V,
20 mA, 100 mV: 16.7 mS

Conversion Time per Channel RTD,
Thermocouple: 66.7 mS

Maximum Thermocouple Error (After
Warm Up Time of One Hour): ±0.2%

(±0.3% below -100°C)

ANALOG INPUTS
(HE-XLE/XLT/XL102,103,104)

Range: 0 to 10 Vdc, 0 to 20 mA,

4 to 20 mA, -0.5 to 12V

Resolution: 10 bits
Maximum Error at 25°C: 1% for current

ranges, 0.5% for 0 to 10 Vdc range
Conversion Speed: All channels

converted once per ladder logic scan
Filtering: 160 Hz hash (noise) filter 1 to

128 scan digital running average filter

DIGITAL DC INPUTS(ALL MODELS)
Input Voltage Range: 12/24 Vdc
Absolute Maximum Voltage: 35 Vdc
Input Impedance: 10 kΩ
Maximum Upper Threshold: 8 Vdc
Minimum Lower Threshold: 3 Vdc
OFF to ON Response: 1 ms
ON to OFF Response: 1 ms
High Speed Counter(HSC) Switching

Rate: 10 kHz totalizer/pulse, edges,

5 kHz frequency/pulse, width, 2.5 kHz
quadrature

ANALOG OUTPUTS
(HE-XLE/XLT/XLT105)

Output Ranges: 0 to 10 Vdc, 0 to 20 mA
Nominal Resolution: 12 bits
Update Rate: Once per PLC scan
Minimum 10V Load: 1 kΩ
Maximum 20 mA Load: 500 Ω
Maximum Error at 25°C

(Excluding Zero): 0.1%
RELAY OUTPUTS (HE-XLE/XLT/XL102)

Type: Mechanical contact
Maximum Output Current per Relay:

3 A at 250 Vac, resistive

Maximum Total Output Current:
5 A continuous

Maximum Output Voltage: 275 Vac,
30 Vdc

Maximum Switched Power:
1250 VA, 150 W

Contact Isolation to Ground: 1000 Vac
Maximum Voltage Drop at

Rated Current: 0.5V
Expected Life: No load: 5,000,000
Rated Load: 100,000
Maximum Switching Rate: 300 CPM at

no load, 20 CPM at rated load
Response Time: One update per ladder

scan plus 10 mS

DIGITAL OUTPUTS
(HE-XLE/XLT/XL103,104,105)

Output Type: Sourcing/10 K pull-down
Absolute Max Voltage: 28 Vdc maximum
Output Protection: Short circuit
Maximum Output Current per Point:

0.5 A
Maximum Total Current: 4 A

continuous
Maximum Output Supply Voltage:

30 Vdc
Minimum Output Supply Voltage:

10 Vdc

OFF to ON Response: 1 mS
ON to OFF Response: 1 mS

SERIAL COMMUNICATIONS
Total Active Ports: 2
RS232 Ports/RS485 Ports: Yes/Yes
PLC/Drive Protocols: Yes
RTU/Modbus Master/Slave: Yes

NETWORKING
Integrated CsCan Network: Yes
Maximum CsCan Distance: 189 m

(6000')

Programming Over Network: Yes
Peer-to-Peer Message: Yes
DeviceNet/PROFIBUS Master: No

ETHERNET/INTERNET/WIRELESS
Ethernet Support: Optional
Telephone Modem Support: Optional
Wireless Modem Support: Optional
Cell Modem Support: Optional

GENERAL XLe/XLt:
Height: 95.1 mm (3.7")
Width: 95.1 mm (3.7")
Depth: 63.9 mm (2.5")
Weight: 0.354 kg (12.5 oz)

GENERAL XL6:
Height: 143.6 mm (5.65")
Width: 186.1 mm (7.33")
Depth: 88 mm (3.46")
Weight: 0.751 kg (26.5 oz)
Environmental: 0 to 50°C (32 to 122°F)
Washdown: NEMA 4X (IP66) equivalent

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