Thermocouple Insulators
Tolerances
The diameter and “out of roundness”
of OMEGA’s insulators is plus or minus
5% or ±0.015", whichever is greater.
The straightness is at least 1⁄32 inch for
each six-inch length. The following
table lists the maximum recommended
Bore
Diameter 1⁄8" 3⁄32" 5⁄64" 1⁄16" 3⁄64" 1⁄32" 0.020" 1⁄64" 0.005"
Maximum
Wire 0.102"
0.064" 0.064" 0.040" 0.032" 0.020"
Diameter
OMEGATITE® 450
This is an impervious, recrystallized, pure
alumina ceramic containing over 99.8%
Al2O
. It has the most superior gas and
3
vacuum tightness and electrical insulating
properties at elevated temperatures. It
is non-reactive and recommended for
use with platinum, as well as tungsten and
molybdenum thermocouple alloys.
The maximum service temperature is
1900°C (3450°F).
wire diameters which should be
used with six-inch sections. Closer
tolerances are permissible with
shorter sections, but the minimum
clearance tolerance is 5% or
±0.015", whichever is greater.
0.012"
0.008"
0.001"
OMEGATITE 350
This is an impervious, recrystallized
pure alumina ceramic containing
over 99% Al2O3. It has superior gas
and vacuum tightness and electrical
insulating properties at elevated
temperatures. It is non-reactive
and compatible with tungsten and
molybdenum thermocouple alloys.
The maximum service temperature
is 1900°C (3450°F).
A
Assortment of OMEGA’s miniature
insulators showing relative size. Sizes
up to 1⁄4" OD are available from stock.
Call Custom Engineering for Pricing
of Specific Tolerance Insulators.
OMEGATITE 200
This material is recommended for
most thermocouple applications. It
consists of a mullite type ceramic
capable of withstanding temperatures
up to 1650°C (3000°F).
Typical Physical Properties
Properties OMEGATITE 450 OMEGATITE 350 OMEGATITE 200
Constitution 99.8% Al2O3 99% Al2O3 80% Mullite
20% Glass
Water Absorption 0.00 0.00 0.00
Specific Gravity 3.85 3.7 2.4
Gas Permeability Gas Tight Gas Tight Gas Tight
Compressive Strength (psi) 300,000 300,000 100,000
Tensile Strength (psi) 30,000 30,000 14,000
Transverse Strength (psi) 55,000 55,000 20,000
Coefficient of Liner Thermal Expansion
24–250°C 6.2 x 10
24–500°C 7.4 x 10
24–1000°C 8.5 x 10
24–1500°C 9.8 x 10
Approximate Thermal Conductivity (BTU/ft
24°C 230 210 16
800°C 60 50 .......
Maximum Service Temperature 1950°C 1900°C 1650°C
3540°F 3450°F 3000°F
Dielectric Constant (1MC) 9.29 8.61 4.95
Dielectric Strength (volts/mil) 230 250 250
Volume Resistivity (Ω cm) 10
Te Value 800°C 1100°C .......
Hardness (Mohs Scale) 9 9 7
Fabrication Method Cast or Extrusion Cast or Extrusion Extrusion
2
/hr/°F/in)
–6
–6
–6
–6
13
6.6 x 10
7.3 x 10
8.1 x 10
....... .......
10
–6
–6
–6
13
.......
.......
.......
.......
Typical Chemical Analyses
Al
OMEGATITE
OMEGATITE
OMEGATITE
Note: All properties are average for test specimens. Tests were performed according to ASTM specifications.
®
450 99.8 0.070 0.050 0.005 0.030 0.025 <0.003 0.004 0.001 ....... .......
®
350 99.0 0.7 0.07 0.05 0.030 0.07 ....... — ....... ....... .......
®
200 55.4 42.0 0.04 0.5 0.1 0.8 ....... 0.5 ....... ....... 0.7
2O3
SiO
MgO Na2O Ca Fe2O3 Cr2O3 TiO
2
2
A-142
MnO ZrO
K2O
2
WIDE RANGE OF SIZES AVAILABLE
OMEGA® thermocouple insulators are supplied in a wide range of sizes. Sizes up to 1⁄4 inch OD are
available from stock. Other sizes and lengths by quotation.
Single-hole
IMPORTANT ORDERING NOTES
* LENGTHS n Prices quoted are for standard
six (6) inch length ceramics. Other sizes and
styles are available on special order.
SPECIAL SIZES OR SHAPES n Orders for
special sizes, shapes and tolerances should be
explicit and accompanied by a sketch or print.
ceramics with
closed end
are available.
See PTRA and
PTRM series.
Single hole ceramics with closed end are
Discount Schedule
1-4 pkg................Net 25-49 pkg...........18%
5-10 pkg...............9% 50-99 pkg............20%
11-24 pkg............12% 100 pkg and up...25%
available. Consult Sales Department.
Special Lengths and
Metric Dimensions
Available.
Consult Sales
for Details.
Single Hole Round Insulators
To Order Visit omega.com/orx_insulators for Pricing and Details
OMEGATITE 450 OMEGATITE 350 OMEGATITE 200
Outside Inside Model Model Model
Diameter Diameter Number Number Number
1
⁄4
1
⁄4
1
⁄4
3
⁄16
3
⁄16
1
⁄8
1
⁄16
1
⁄32 0.020 ORX-020132 ORA-020132 ORM-020132
1
⁄8 ORX-1814 ORA-1814 ORM-1814
3
⁄32 ORX-33214 ORA-33214 ORM-33214
1
⁄16 ORX-11614 ORA-11614 ORM-11614
3
⁄32 ORX-332316 ORA-332316 ORM-332316
1
⁄16 ORX-116316 ORA-116316 ORM-116316
1
⁄16 ORX-11618 ORA-11618 ORM-11618
1
⁄32 ORX-132116 ORA-132116 ORM-132116
Two Hole Round Insulators
OMEGATITE 450 OMEGATITE 350 OMEGATITE 200
Outside Inside Model Model Model
Diameter Diameter Number Number Number
1
⁄4
1
⁄4
3
⁄16
1
⁄8 0.040 TRX-04018 TRA-04018 TRM-04018
1
⁄8
1
⁄8 0.020 TRX-02018 TRA-02018 TRM-02018
1
⁄16
3
⁄64 0.010 TRX-010364 TRA-010364 TRM-010364
1
⁄32 0.005 TRX-005132 TRA-005132 TRM-005132
5
⁄64 TRX-56414 TRA-56414 TRM-56414
1
⁄16 TRX-11614 TRA-11614 TRM-11614
1
⁄16 TRX-116316 TRA-116316 TRM-116316
1
⁄32 TRX-13218 TRA-13218 TRM-13218
1
⁄64 TRX-164116 TRA-164116 TRM-164116
Four Hole Round Insulators
OMEGATITE 450 OMEGATITE 350 OMEGATITE 200
Outside Inside Model Model Model
Diameter Diameter Number Number Number
*
1
⁄4
3
⁄16
3
⁄16
1
⁄8 0.020 FRX-02018 FRA-02018 FRM-02018
1
⁄16
1
⁄32 0.005 FRX-005132 FRA-005132 FRM-005132
All stock insulators are 6" in length. Other sizes, styles and lengths by quotation.
1
⁄16 FRX-11614 FRA-11614 FRM-11614
3
⁄64 FRX-364316 FRA-364316 FRM-364316
1
⁄32 FRX-132316 FRA-132316 FRM-132316
1
⁄64 FRX-164116 FRA-164116 FRM-164116
A-143