Omega Products FPUDV1000 Installation Manual

User’s Guide

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FPUDV1000 Series

VARIABLE SPEED

POSITIVE DISPLACEMENT INJECTOR PUMP

OPERATING MANUAL

Omega.com

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Servicing North America:

U.S.A.: One Omega Drive, P.O. Box 4047

ISO 9001 Certified Stamford, CT 06907-0047

TEL: [phone] FAX: [phone]
E-mail: [e-mail]

Canada: 976 Bergar

Laval (Quebec) H7L5A1, Canada
TEL: [phone] FAX: [phone]
E-mail: [e-mail]

For immediate technical or application assistance:

U.S.A. And Canada: Sales Service: 1-800-826-6342 / 1-800-TC-OMEGA

Customer Service: 1-800-622-2378 / 1-800-622-BEST
Engineering Service: 1-800-872-9436 / 1-800-USA-WHEN

Mexico: En Espanol: [phone]-7803 e-mail: [e-mail]

FAX: [phone] [e-mail]

Service Europe:

Benelux: Postbus 8034, 1180 LA Amstelveen, The Netherlands

TEL: [phone] FAX: [phone]
Toll Free in Benelux: 0800 0993344

E-mail: [e-mail]

Czech Republic: Frystatska 184, 733 01 Karvina, Czech Republic

Tel: [phone] FAX: [phone]
Toll Free: 0800-1-66342 e-mail: [e-mail]

France: 11, rue Jacques Cartier, 78280 Guyancourt, France

TEL: [phone] FAX: [phone]
Toll Free in France: 0800 466 342

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Germany/Austria: Daimlerstrasse 26, D-75392 Deckenpfronn, Germany

TEL: [phone] FAX: [phone]
Toll Free in Germany: 0800 639 7678

E-mail: [e-mail]

United Kingdom: One Omega Drive, River Bend Technology Centre

ISO 9002 Certified Northbank, Irlam, Manchester

M44 5BD United Kingdom

TEL: [phone] FAX: [phone]
Toll Free in United Kingdom: 0800-488-488

E-mail: [e-mail]

It is the policy of OMEGA Engineering, Inc. To comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing
certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.

The information contained in this document is belived to be correct, but OMEGA accepts no liability for any erroes it contains, and reserves the right to alter specifications
without notice. WARNING: These products are not designed for usein, and should not be used for, human applications.

TABLE OF CONTENTS

SECTION HEADING PAGE

1 Introduction 2

2 Specifications 3

3 Features 3

4 How to install the pump 4

4.1 Mounting location 4

4.2 Electrical connections 6

4.2.1 Input Voltage connections 6

4.2.2 External Input Signal connections 6

4.3 How to install the tubing and fittings 8

5 How to operate the pump 9

5.1 How to adjust the output -Cam type Mechanism Adjustments 9

5.2 Description of the electronic adjustment controls 10

Page 2

5.3 Mode 1 - Manually adjusting the output 11

5.4 11

5.5 13

5.6 14

6 How to maintain the FPUDV1000 15

6.1 Routine inspection and cleaning 15

6.2 500 hour service warning timer 15

6.3 How to clean the FPUDV1000 15

Mode 2 - 4-20 mA input

Mode 3 - 0-10VDC input

Mode 4 - Pulse (frequency Hz) Input

Replacement parts drawing 16

Replacement parts list 17

1.0 Introduction

Congratulations on purchasing the positive displacement metering pump. The pump is
designed to inject chemicals into piping systems and is capable of injecting against a high
system pressure up to 150 PSI (10.4 bar). In addition to the front mounted mechanical flow
rate adjustment, the pump is equipped with an external input control circuitry which allows the
pumps output to be externally controlled by either a 4-20mA input signal, a 0-10V DC input
signal or a pulsed input signal.

Page 3

2.0 Specifications

Maximum Working Pressure 150 psig / 10.4 bar*
Maximum Fluid Temperature 130 F / 54 C
Output Accuracy +/- 10% of maximum (water @ 70 F, 0 psig, and 5’ suction

Ambient Temperature Range 14 to 110 F / -10 to 43 C
Duty Cycle Continuous
Maximum Viscosity 1,000 Centipoise
Maximum Suction Lift up to 10 ft. water
Power Requirements 115V60Hz 40 Watts

Signal Inputs 4-20 mA , 0-10 VDC

Dimensions 6-1/4” high x 10” wide x 9-1/4” deep

Weight 14 lb. / 6.35 Kg

o o

o

lift)

o o

220V50Hz 40 Watts
230V60Hz 40 Watts

TTL, CMOS pulses
Hall Effect sensors, Open-collector transistors,
Dry Contact switches (must withstand 12 VDC @ 2 mA )

(159

MM x 254 MM x 235 MM)

3.0 Features

!

Double-ball ceramic check valves.

!

PVDF (Kynar) valve assemblies.

!

High grade Aflas and Viton O-rings.

!

Large outlet flowrate up to 360 GPD / 1363 Liters per day.

!

High outlet pressure capability of 150 PSIG / 10.4 Bar.*

!

Easy access, front mounted mechanical feed rate adjustment.

!

Ball bearing supported motor drive shaft.

!

Permanently lubricated ball bearing motor.

!

Digital electronic feed rate control.

!

400:1 adjustment turn down ratio.

!

Pump output verification system.

!

Pump service inspection warning timer.

!

Corrosion resistant Valox housing.

!

Easy servicing.

!

Includes suction tube foot valve & strainer, suction tube weight, suction tubing, discharge
tubing and injection fitting with internal back-flow check valve and mounting hardware.

* Most models

1

10 IN. (267 MM)

2

Page 4

10 IN. (254 MM)

VARIABLE SPEEDPUMP

FIELD

RUN

STANDBY

PRIME

RESETSERVICE

2- 4-20mA

1-MANUAL

Pumphead

Slide Clamps*

Adjustment knob

FIG. 3.0 PARTS LOCATOR DRAWING

* Slide both top & bottom clamps to the left only far enough to open the control
cover.

4.0 How To Install the Pump

CAUTION: PROPER EYE AND SKIN PROTECTION MUST BE WORN WHEN
INSTALLING AND SERVICING THE FPUDV1000

Note: All diagrams are strictly for guideline purposes only. Always consult an expert before
installing the pump into specialized systems.
The pump should be serviced by qualified persons only.

PROGRAM

INPUTMODES

RUN

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

DIGIT MODE

DISPLAY

3- 0-10VDC 4- PULSE (Hz)

J-Box

Control Cover

Motor Housing

Rear Cover

6

(159

1
4

IN.

MM)

4.1 Mounting Location

Choose an area located near the chemical supply tank, chemical injection point and electrical
supply. Although the pump is designed to withstand outdoor conditions, a cool, dry, well
ventilated location is recommended. Install the pump where it can be easily serviced.

!

Mount the pump to a secure surface or wall using the enclosed hardware. Wall mount to a
solid surface only. Mounting to drywall with anchors is not recommended.

!

Keep the outlet (discharge) tubing as short as possible. Longer tubing increases the back
pressure at the pump tube.

!

Do not mount the pump directly over your chemical container. Chemical fumes may damage
the unit. Mount the pump off to the side or at a lower level than the chemical container.

!

Mounting the pump lower than the chemical container will gravity feed the chemical into the
pump. This “flooded suction” installation can reduce the time required to prime the pump.
Install a shut-off valve, pinch clamp or other means to halt the gravity feed to the pump during
servicing.

!

Your solution tank should be sturdy. Keep the tank covered to reduce fumes.

1

2

3

5

4 6

9

10

Page 5

7

8

Drill .156 Dia. (5/32)

For Self-Tap Screw

#10 X 1” Phillips Steel

4 Places

Floor Mount

3-1/2”

FIG. 4.1 - INJECTOR MOUNTING

7-5/8”

7-3/8”

Wall Mount

Drill .156 Dia. (5/32)

For Self-Tap Screw

8-3/16”

#10 X 1” Phillips Steel

2 Places

Note: For wall-mounting, recommend drill & thread into
solid wood only.

7

VARIABLESPEEDPUMP

FIELD

RUN

STANDBY

PRIME

RESETSERVICE

INPUTMODES

2-4-20mA

1-MANUAL

RUN

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

DIGIT MODE

DISPLAY

PROGRAM

3-0-10VDC 4-PULSE(Hz)

lPoo

1. Strainer 7. Injector

2. Circulation Pump 8. Solution Tank

3. Filter 9. Injection Fitting (FPU1000-IF)

4. Heater 10. Return Line

5. Check Valve

6. Flowmeter

FIG. 4.2 - SWIMMING POOL INSTALLATION

¼" & ½" NPT Injector

FIG. 4.3 - TYPICAL INSTALLATION

Discharge

Tube

STANDBY

1-MANUAL

VARIABLESPEEDPUMP

RUN

PRIME

RESETSERVICE

RUN

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

DIGIT MODE

FIELD

DISPLAY

PROGRAM

INPUTMODES

3-0-10VDC 4-PULSE(Hz)

2-4-20mA