Omega Products FPUDT600 Installation Manual

User’s Guide

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DIAPHRAGM INJECTOR

MODEL FPUDT600

Operating Manual

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Omega.com [e-mail]

Servicing North America:

U.S.A.: One Omega Drive, P.O. Box 4047

ISO 9001 Certified Stamford, CT 06907-0047

TEL: [phone] FAX: [phone]
E-mail: [e-mail]

Canada: 976 Bergar

Laval (Quebec) H7L5A1, Canada
TEL: [phone] FAX: [phone]
E-mail: [e-mail]

For immediate technical or application assistance:

U.S.A. And Canada: Sales Service: 1-800-826-6342 / 1-800-TC-OMEGA

Customer Service: 1-800-622-2378 / 1-800-622-BEST
Engineering Service: 1-800-872-9436 / 1-800-USA-WHEN

Mexico: En Espanol: [phone]-7803 e-mail: [e-mail]

FAX: [phone] [e-mail]

Service Europe:

Benelux: Postbus 8034, 1180 LA Amstelveen, The Netherlands

TEL: [phone] FAX: [phone]
Toll Free in Benelux: 0800 0993344
E-mail: [e-mail]

Czech Republic: Frystatska 184, 733 01 Karvina, Czech Republic

Tel: [phone] FAX: [phone]
Toll Free: 0800-1-66342 e-mail: [e-mail]

France: 11, rue Jacques Cartier, 78280 Guyancourt, France

TEL: [phone] FAX: [phone]
Toll Free in France: 0800 466 342
E-mail: [e-mail]

Germany/Austria: Daimlerstrasse 26, D-75392 Deckenpfronn, Germany

TEL: [phone] FAX: [phone]
Toll Free in Germany: 0800 639 7678
E-mail: [e-mail]

United Kingdom: One Omega Drive, River Bend Technology Centre
ISO 9002 Certified Northbank, Irlam, Manchester

M44 5BD United Kingdom
TEL: [phone] FAX: [phone]
Toll Free in United Kingdom: 0800-488-488
E-mail: [e-mail]

It is the policy of OMEGA Engineering, Inc. To comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing
certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.

The information contained in this document is belived to be correct, but OMEGA accepts no liability for any erroes it contains, and reserves the right to alter specifications
without notice. WARNING: These products are not designed for usein, and should not be used for, human applications.

FPUDT600

TABLE OF CONTENTS

SECTION HEADING PAGE

1 Introduction 2

2 Specifications 2

3 FPUDT600 Features 3

4 How to install the FPUDT600 3

4.1 Mounting location 3

4.2 Electrical connections 5

4.3 How to install the tubing and fittings 6

5 How to operate the FPUDT600 8

5.1 Adjusting the Pump Output - Standard Models 8

5.2 Adjusting the Pump Output - Fixed cycle timer Models 8

5.3 Measuring the pump’s output - volumetric test 9

6 How to maintain the FPUDT600 9

Page 2

6.1 Routine inspection and cleaning 9

6.2 How to clean the FPUDT600 9

1.0 Introduction

Thank you for purchasing the FPUDT600 positive displacement metering pump. The FPUDT600 is
designed to inject chemicals into piping systems. All models are equipped with a top mounted mechani­cal flow rate adjustment knob. Optional on/off cycling timers are available.

2.0 Specifications

Maximum Working Pressure 125 psig / 8.6 bar*

Maximum Fluid Temperature 130 F / 54 C

Output Accuracy +/- 10% of maximum (water @ 70 F, 0 psig, and 5’ suction lift)

Ambient Temperature Range 14 to 110 F / -10 to 43 C
Enclosure Zinc - Metal
Duty Cycle Continuous
Maximum Viscosity 1,000 Centipoise
Maximum Suction Lift up to 10 ft. water
Power Requirements 115V60Hz 45 Watts

Dimensions 6-1/2” high x 6-1/2” wide x 5-3/4” deep
Weight 8 lb.

o o

o

o o

220V50Hz 45 Watts
230V60Hz 45 Watts
24V60Hz 45 Watts

Page 3

3.0 FPUDT600 Features

!

Double-ball ceramic check valves.

!

PVDF (Kynar) valve assemblies.

!

Viton o-rings.

!

High outlet pressure capability of 125 PSIG.*

!

Easy access, side mounted mechanical feed rate adjustment.

!

Ball bearing supported motor drive shaft.

!

Permanently lubricated ball bearing motor.

!

27:1 adjustment turn down ratio.

!

Easy servicing.

!

Includes suction tube foot valve & strainer, suction tube weight, suction tubing, discharge tubing and
injection fitting with internal back-flow check valve and mounting hardware.

* Most models.

4.0 How To Install the FPUDT600

Become familiar with the parts shown

Junction box

Pump

head

FPUDT600

Top valve

fitting

Output

adjustment

(cam cover not shown)

Bottom valve

fitting

CAUTION: PROPER EYE AND SKIN PROTECTION MUST BE WORN

WHEN INSTALLING AND SERVICING THE FPUDT600

Note: All diagrams are strictly for guideline purposes only. Always consult an expert before installing
the FPUDT600 into specialized systems.
The FPUDT600 should be serviced by qualified persons only.

4.1 Mounting Location

Choose an area located near the chemical supply tank, chemical injection point and electrical supply.
Install the pump where it can be easily serviced.

!

Mount the pump to a secure surface or wall using the enclosed hardware. Wall mount to a solid surface
only. Mounting to drywall with anchors is not recommended.

!

Keep the outlet (discharge) tubing as short as possible. Longer tubing increases the back pressure at the
pump head.

!

Do not mount the pump directly over your chemical container. Chemical fumes may damage the unit.
Mount the pump off to the side or at a lower level than the chemical container.

!

Mounting the pump lower than the chemical container will gravity feed the chemical into the pump. This
“flooded suction” installation can reduce the time required to prime the pump. Install a shut-off valve,
pinch clamp or other means to halt the gravity feed to the pump during servicing.

!

Your solution tank should be sturdy. Keep the tank covered to reduce fumes.

!

Be sure your installation does not constitute a cross connection with the drinking water supply. Check
your local plumbing codes.

FPUDT600

Page 4

6-3/4”

171.5mm

6-1/4”

158.8mm

5-5/16”

134.9mm

FIG. 4.1 DIMENSIONAL DRAWING

1. Strainer

2. Circulation Pump

3. Filter

4. Heater

5. Check Valve

6. Flowmeter

7. Injector
FPUDT600

8. Solution Tank

9. Injection Fitting

10. Return Line

l

o

oP

FPUDT600

Pumping unit

Discharge

Tube

55

44

33

22

11

00

Chemical
Container

¼

" "

& ½

Suction Tube

(vertical)

N

P

T

I

n e r

j c

to

FIG. 4.2 TYPICAL INSTALLATION

7

5

3

2

2

11

3

1010

5

4

4

6

6

9

9

7

8

8

FIG. 4.3 SWIMMING POOL INSTALLATION

Stud

55

44

33

22

11

00

Stud Mount

55

44

33

22

11

00

Masonry

FIG. 4.4 WALL MOUNTING