Omega Products FPU2000 Installation Manual

User’s Guide

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TABLE OF CONTENTS

SECTION HEADING PAGE

1 Introduction 2

2 Specifications 3

3 Features 3

4 How to install the pump 4

4.1 Mounting location 4

4.2 Electrical connections 6

4.3 How to install the tubing and fittings 8

5 How to operate the pump 10

5.1 How to adjust the output -Fixed Timers 10

5.2 How to adjust the output -Variable Speed Control 10

6 How to maintain the pump 11

6.1 Routine inspection and cleaning 11

Page 2

6.2 How to clean and lubricate the pump 11

6.3 How to replace the pump tube 11

Replacement parts drawing 13

Replacement parts list 14

1.0 Introduction

Congratulations on purchasing the Peristaltic Metering Pump. The pump is designed to inject
chemicals into piping systems.

Fixed Cycle Timer - The fixed speed pumping mechanism is turned on and off by an elec­tronic timer. The total cycle time is factory set. The cycle is 1 minute. The on-time cycle is
adjustable from 5% through 100% of the total cycle time (1 minute).

Injection Point

Graphical Representation:

1 minute cycle timer
Feed time has been adjusted to
30 seconds

30 Second Feed

1 Minute Control Timer
(Cycle Timer)

Variable Speed Controller - The speed of the pumping mechanism is adjustable from 5%
through 100%.

30 Second Feed

1 Minute Control Timer
(Cycle Timer)

Graphical Representation:

Continuous pumping, even while
adjusting the percentage of
output.

Injection Point

Fixed Feed Rate - No adjustment control.

Constant feeding with variable outputs

Example of feed rate output being
adjusted without interruptions.

Page 3

2.0 Specifications

Maximum Working Pressure 100 psig / 6.9 bar*
Maximum Fluid Temperature 130 F / 54 C
Ambient Temperature Range 14 to 110 F / -10 to 43 C
Enclosure NEMA 3R (acceptable for outdoor use)
Duty Cycle Continuous
Maximum Solids 50% by volume
Maximum Viscosity 5,000 Centipoise
Maximum Suction Lift up to 30 ft. water
Power Requirements 115V60Hz 80 Watts

Dimensions 6-1/8” high x 10-1/8” wide x 9” deep
Weight 8 lb.

3.0 Features

!

Peristaltic Pump Tube does not require valves.

!

High outlet pressure capability of 100 psig.*

!

High inlet suction lift capability of 30 feet.

!

Quick-Disconnect inlet and outlet fittings available.

!

Digital electronic feed rate control available.

!

Pump Tube failure warning timer (digital models).

!

200:1 adjustment turn down ratio (digital models).

!

Acceptable for outdoor use.

!

Corrosion proof Valox housing.

!

Tamper resistant electronic control panel cover.

!

Easy servicing.

!

Includes suction tube strainer, tube weight, suction tubing, discharge tubing and injection fitting
with internal back-flow check valve and mounting hardware.

o o

o o

220V50Hz 40 Watts
230V60Hz 45 Watts

3

9

8

1

9

8

50%

25%

Pumptube
Assembly

Rotor
Assembly

* Most models.
** Slide both top & bottom clamps to the left only far enough to open the control cover.

Slide Clamps**

Control

FIG. 3.0 PARTS LOCATOR DRAWING

0%

ON OFF

I

75%

100%

O

Pumphead
Cover

Control Cover

Pumphead

Enclosure

6.0

Rear Plate

4.0 How To Install the Pump

CAUTION: PROPER EYE AND SKIN PROTECTION MUST BE WORN WHEN
INSTALLING AND SERVICING THE FPU2000

Note: All diagrams are strictly for guideline purposes only. Always consult an expert before
installing the Pump into specialized systems.
The pump should be serviced by qualified persons only.

4.1 Mounting Location

Choose an area located near the chemical supply tank, chemical injection point and electrical
supply. Although the pump is designed to withstand outdoor conditions, a cool, dry, well
ventilated location is recommended. Install the pump where it can be easily serviced.

!

Mount the pump to a secure surface or wall using the enclosed hardware. Wall mount to a
solid surface only. Mounting to drywall with anchors is not recommended.

!

Keep the outlet (discharge) tubing as short as possible. Longer tubing increases the back
pressure at the pump tube.

Page 4

!

Do not mount the pump directly over your chemical container. Chemical fumes may damage
the unit. Mount the pump off to the side or at a lower level than the chemical container.

!

Mounting the pump lower than the chemical container will gravity feed the chemical into the
pump. This “flooded suction” installation can reduce the time required to prime the pump.
Install a shut-off valve, pinch clamp or other means to halt the gravity feed to the pump during
servicing.

!

Your solution tank should be sturdy. Keep the tank covered to reduce fumes.

!

Be sure your installation does not constitute a cross connection with the drinking water supply.
Check your local plumbing codes.

Floor Mount

Drill .156 Dia. (5/32)

For Self-Tap Screw

#10 X 1” Phillips Steel

4 Places

3-1/2”

7-5/8”

Drill .156 Dia. (5/32)

For Self-Tap Screw

#10 X 1” Phillips Steel

Wall Mount

8-3/16”

2 Places

Note: For wall-mounting, recommend drill & thread into

7-3/8”

solid wood only.

FIG. 4.1 INJECTOR MOUNTING

1

2

3

5

4 6

7

8

9

10

Page 5

Pool

1. Strainer 6. Flowmeter

2. Circulation Pump 7. Injector

3. Filter 8. Solution Tank

4. Heater 9. Injection Fitting

5. Check Valve 10. Return Line

TOTAL

L

A

I

U

T

Y

Q

TIME

ADJUST
CYCLE
WHEN LIT

P

T

R

ON

C

O

D

U

TIME

UP

DOWN

STANDBY

PRIME

99 SEC.CYCLE

RESET

TUBE LIFE WARNINGTIMER

TOTAL TIME

1 TO 99 SECONDS

CYCLE TIME
ADJUSTMENT

ON TIME

.1 TO 99 SECONDS

RECOMMEND TUBE CHANGE WHEN DISPLAY BLINKS

FIG. 4.2 SWIMMING POOL INSTALLATION

TOTAL

L

A

I

U

T

Y

Q

TIME

ADJUST
CYCLE
WHEN LIT

P

T

R

ON

C

O

D

U

TIME

UP

DOWN

STANDBY

PRIME

99 SEC. CYCLE

RESET

TUBE LIFE WARNING TIMER

TOTAL TIME

1 TO 99SECONDS

CYCLE TIME
ADJUSTMENT

ONTIME

.1 TO 99SECONDS

Discharge

Tube

RECOMMEND TUBE CHANGE WHEN DISPLAYBLINKS

Suction

Tube

Chemical
Container

¼"&½"NPTInjector

FIG. 4.3 TYPICAL INSTALLATION