Omega Products FPU2000 Installation Manual

User’s Guide

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FPU2000 and FPUVS2000
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Operating Manual

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The information contained in this document is belived to be correct, but OMEGA accepts no liability for any erroes it contains, and reserves the right to alter specifications
without notice. WARNING: These products are not designed for usein, and should not be used for, human applications.

TABLE OF CONTENTS

SECTION HEADING PAGE

1 Introduction 2

2 Specifications 3

3 Features 3

4 How to install the pump 4

4.1 Mounting location 4

4.2 Electrical connections 6

4.3 How to install the tubing and fittings 8

5 How to operate the pump 10

5.1 How to adjust the output -Fixed Timers 10

5.2 How to adjust the output -Variable Speed Control 10

6 How to maintain the pump 11

6.1 Routine inspection and cleaning 11

Page 2

6.2 How to clean and lubricate the pump 11

6.3 How to replace the pump tube 11

Replacement parts drawing 13

Replacement parts list 14

1.0 Introduction

Congratulations on purchasing the Peristaltic Metering Pump. The pump is designed to inject
chemicals into piping systems.

Fixed Cycle Timer - The fixed speed pumping mechanism is turned on and off by an elec­tronic timer. The total cycle time is factory set. The cycle is 1 minute. The on-time cycle is
adjustable from 5% through 100% of the total cycle time (1 minute).

Injection Point

Graphical Representation:

1 minute cycle timer
Feed time has been adjusted to
30 seconds

30 Second Feed

1 Minute Control Timer
(Cycle Timer)

Variable Speed Controller - The speed of the pumping mechanism is adjustable from 5%
through 100%.

30 Second Feed

1 Minute Control Timer
(Cycle Timer)

Graphical Representation:

Continuous pumping, even while
adjusting the percentage of
output.

Injection Point

Fixed Feed Rate - No adjustment control.

Constant feeding with variable outputs

Example of feed rate output being
adjusted without interruptions.

Page 3

2.0 Specifications

Maximum Working Pressure 100 psig / 6.9 bar*
Maximum Fluid Temperature 130 F / 54 C
Ambient Temperature Range 14 to 110 F / -10 to 43 C
Enclosure NEMA 3R (acceptable for outdoor use)
Duty Cycle Continuous
Maximum Solids 50% by volume
Maximum Viscosity 5,000 Centipoise
Maximum Suction Lift up to 30 ft. water
Power Requirements 115V60Hz 80 Watts

Dimensions 6-1/8” high x 10-1/8” wide x 9” deep
Weight 8 lb.

3.0 Features

!

Peristaltic Pump Tube does not require valves.

!

High outlet pressure capability of 100 psig.*

!

High inlet suction lift capability of 30 feet.

!

Quick-Disconnect inlet and outlet fittings available.

!

Digital electronic feed rate control available.

!

Pump Tube failure warning timer (digital models).

!

200:1 adjustment turn down ratio (digital models).

!

Acceptable for outdoor use.

!

Corrosion proof Valox housing.

!

Tamper resistant electronic control panel cover.

!

Easy servicing.

!

Includes suction tube strainer, tube weight, suction tubing, discharge tubing and injection fitting
with internal back-flow check valve and mounting hardware.

o o

o o

220V50Hz 40 Watts
230V60Hz 45 Watts

3

9

8

1

9

8

50%

25%

Pumptube
Assembly

Rotor
Assembly

* Most models.
** Slide both top & bottom clamps to the left only far enough to open the control cover.

Slide Clamps**

Control

FIG. 3.0 PARTS LOCATOR DRAWING

0%

ON OFF

I

75%

100%

O

Pumphead
Cover

Control Cover

Pumphead

Enclosure

6.0

Rear Plate

4.0 How To Install the Pump

CAUTION: PROPER EYE AND SKIN PROTECTION MUST BE WORN WHEN
INSTALLING AND SERVICING THE FPU2000

Note: All diagrams are strictly for guideline purposes only. Always consult an expert before
installing the Pump into specialized systems.
The pump should be serviced by qualified persons only.

4.1 Mounting Location

Choose an area located near the chemical supply tank, chemical injection point and electrical
supply. Although the pump is designed to withstand outdoor conditions, a cool, dry, well
ventilated location is recommended. Install the pump where it can be easily serviced.

!

Mount the pump to a secure surface or wall using the enclosed hardware. Wall mount to a
solid surface only. Mounting to drywall with anchors is not recommended.

!

Keep the outlet (discharge) tubing as short as possible. Longer tubing increases the back
pressure at the pump tube.

Page 4

!

Do not mount the pump directly over your chemical container. Chemical fumes may damage
the unit. Mount the pump off to the side or at a lower level than the chemical container.

!

Mounting the pump lower than the chemical container will gravity feed the chemical into the
pump. This “flooded suction” installation can reduce the time required to prime the pump.
Install a shut-off valve, pinch clamp or other means to halt the gravity feed to the pump during
servicing.

!

Your solution tank should be sturdy. Keep the tank covered to reduce fumes.

!

Be sure your installation does not constitute a cross connection with the drinking water supply.
Check your local plumbing codes.

Floor Mount

Drill .156 Dia. (5/32)

For Self-Tap Screw

#10 X 1” Phillips Steel

4 Places

3-1/2”

7-5/8”

Drill .156 Dia. (5/32)

For Self-Tap Screw

#10 X 1” Phillips Steel

Wall Mount

8-3/16”

2 Places

Note: For wall-mounting, recommend drill & thread into

7-3/8”

solid wood only.

FIG. 4.1 INJECTOR MOUNTING

1

2

3

5

4 6

7

8

9

10

Page 5

Pool

1. Strainer 6. Flowmeter

2. Circulation Pump 7. Injector

3. Filter 8. Solution Tank

4. Heater 9. Injection Fitting

5. Check Valve 10. Return Line

TOTAL

L

A

I

U

T

Y

Q

TIME

ADJUST
CYCLE
WHEN LIT

P

T

R

ON

C

O

D

U

TIME

UP

DOWN

STANDBY

PRIME

99 SEC.CYCLE

RESET

TUBE LIFE WARNINGTIMER

TOTAL TIME

1 TO 99 SECONDS

CYCLE TIME
ADJUSTMENT

ON TIME

.1 TO 99 SECONDS

RECOMMEND TUBE CHANGE WHEN DISPLAY BLINKS

FIG. 4.2 SWIMMING POOL INSTALLATION

TOTAL

L

A

I

U

T

Y

Q

TIME

ADJUST
CYCLE
WHEN LIT

P

T

R

ON

C

O

D

U

TIME

UP

DOWN

STANDBY

PRIME

99 SEC. CYCLE

RESET

TUBE LIFE WARNING TIMER

TOTAL TIME

1 TO 99SECONDS

CYCLE TIME
ADJUSTMENT

ONTIME

.1 TO 99SECONDS

Discharge

Tube

RECOMMEND TUBE CHANGE WHEN DISPLAYBLINKS

Suction

Tube

Chemical
Container

¼"&½"NPTInjector

FIG. 4.3 TYPICAL INSTALLATION

4.2 Electrical Connections

Be certain to connect the pump to the proper supply voltage. Using the incorrect voltage will
damage the pump and may result in injury. The voltage requirement is printed on the pump
serial label.

WARNING-RISK OF ELECTRICAL SHOCK

Note: When in doubt regarding your electrical installation, contact a licensed electrician.

The pump is supplied with either a ground wire conductor and a grounding type attachment
plug (power cord) or a junction box for field wiring.

POWER CORD MODELS -To reduce the risk of electric shock, be certain that the power cord
is connected only to a properly grounded, grounding type receptacle.

Page 6

Page 7

Cycle Adjustment
Potentiometer

Timer

Board

Power

Switch

AC

LOAD

JB3

T1

T2

T3

AC/LOAD

JB2

JB1

Jb1, Jb2, Jb3 = Voltage Selector Jumpers
Jumpers Configuration
Install Jb1 & Jb3, (Jb2 left open) = 115 V AC input
Remove all jumpers (Jb1, Jb2, & Jb3 left open) = 230 V AC input

(factory Setting)

FIG. 4.6 WIRING DIAGRAM - FIXED TIMERS

Speed Adjustment
Potentiometer

Neutral

Hot

Common (white)

Hot (yellow)

Hot

Common

Ground (green)

AC

Motor

120 VAC

Input

Power

AC

Input

Power

Controller

Board

K50 K50

Min

Red (+)

Black (-)

DC

Motor

Max

FIG. 4.7 WIRING DIAGRAM - VARIABLE SPEED CONTROLLER

Page 8

4.3 How To Install the Tubing and Fittings

CAUTION: PROPER EYE AND SKIN PROTECTION MUST BE WORN WHEN
INSTALLING AND SERVICING THE FPU2000

4.3.1 Inlet Tubing - (Compression tube models) -Locate the inlet fitting of the Pump Tube, see fig

6.1. Remove the tube nut. Push the clear PVC suction tubing onto the compression barb of
the fitting. Use the tube nut to secure the tube. Hand tighten only.

Inlet Tubing - (Quick-Connect models) - Locate the black, 90 elbow, low pressure Quick­Connect inlet fitting, see fig 6.1. Connect the clear suction tubing to the hose barb. Check that
the O-ring is in place on the Pump Tube fitting and press the Quick-Connect fitting onto the
Pump Tube. The fitting should securely click in place.

4.3.2 Strainer -Trim the inlet end of the suction tubing so that

the strainer will rest approximately two inches from the
bottom of the solution tank. This will prevent sediment
from clogging the strainer. Slip the ceramic weight over
the end of the suction tube. Press the strainer into the
end of the tube. Secure the ceramic weight to the
strainer. Drop the strainer into the solution tank.

4.3.3 Outlet Tubing - (Compression tube models) - Locate

the outlet fitting of the Pump Tube, see fig 6.1. Remove
the tube nut. Push the opaque outlet (discharge) tubing
onto the compression barb of the fitting. Use the tube
nut to secure the tube. Hand tighten only.

o

Tubing
Suction 3/8"

Ceramic
Weight
FPU2000-CW

Foot
Strainer
# 90002-200

Outlet Tubing - (Quick-Connect models) - Locate the

FIG. 4.8

beige, high pressure Quick-Connect outlet fitting, see
fig 6.1. Remove the metal tube retaining nut from the
Quick-Connect fitting and slip it over the end of the opaque outlet (discharge) tubing. Connect
the tubing to the hose barb located on the fitting. Secure the tube to the fitting with the metal
nut. Check that the O-ring is in place on the outlet end of the Pump Tube and press the Quick­Connect fitting onto the Pump Tube. The fitting should securely click into place.

Trim the other end of the outlet tube leaving only enough slack to connect it to the injec­tion/check valve fitting. Increasing the outlet tube length increases the pressure at the pump
tube, particularly with viscous fluids.

Keep the outlet tube as short as possible.

Page 9

4.3.4 Injection/Check Valve Fitting Installation - The Injection/Check valve fitting is designed to

install directly into either 1/4” or 1/2” female pipe threads. This fitting will require periodic
cleaning, especially when injecting fluids that calcify such as sodium hypochlorite. These lime
deposits and other build ups can clog the fitting increasing the back pressure and interfering
with the check valve operation. See section 6.0.

Install the Injection/Check valve directly into the piping system. Do not use a pipe stud with a
tee for insertion of the injection valve. The solution must inject directly into the flow stream.

Use Teflon thread sealing tape on the pipe threads. Push the opaque outlet (discharge) tubing
onto the compression barb of the Injection/Check valve fitting. Use the tube nut to secure the
tube. Hand tighten only.

EXPLODED VIEWTEE INSTALLATION

FIG. 4.9 TEE INSTALLATION AND EXPLODED VIEW

Page 10

5.0 How to Operate the Pump

5.1 How to Adjust The Output -Fixed Cycle Timers (fig. 5.1)

5.1.1 Fixed Cycle Timer Models -The pumping mechanism is turned on and off by an electronic

cycle timer. The total-time cycle is factory preset and is not user adjustable. The on-time cycle
is adjustable from 5% to 100% of the total cycle time. Example: If the total-time cycle is 60
seconds (1 minute) and the on-time cycle is adjusted for 25 percent, the pump will run for 15
seconds and turn off for 45 seconds (60 second total cycle). This cycle is repeated until either
the power switch is turned off, the cycle time is changed or the input power is disconnected
from the pump.

Note: When the input power is disconnected from the pump, the unit will maintain the
last adjusted settings. When power is restored to the pump, the pump will either auto­matically begin to pump using the last time cycle setting, or maintain power-off status,
depending on the power switch status when the input power was disconnected.

5.1.2 Fixed Cycle Timer Adjustment - Slide the slide clamps
to the left only far enough to open the control panel
door.

!

To adjust the On-Time, turn the adjustment knob.

!

To Stop The Pump, switch off the power switch. Note: low

PERCENTAGE OF OUTPUT

50%

feed spa timers must be unplugged.

25%

75%

5.2 How to Adjust The Output -Variable Speed
Control

5.2.1 Variable Speed Models (FPUVS2000) -The speed of the

0%

pumping mechanism is adjustable from 5 % through
100%.

ON OFF

Note: When the input power is disconnected from the
pump, the unit will maintain the last adjusted settings.

I

When power is restored to the pump, the pump will
either automatically begin to pump using the last

FIG. 5.1

speed setting, or maintain power-off status, depend­ing on the power switch status when the input power was disconnected.

5.2.2 Variable Speed Controller Adjustment - Slide the slide clamps to the left only far enough to
open the control panel door.

100%

O

!

To adjust the Pump Speed, turn the adjustment knob.

!

To Stop The Pump, switch off the power switch.

6.0 How to Maintain the Pump

CAUTION: PROPER EYE AND SKIN PROTECTION MUST BE WORN WHEN
INSTALLING AND SERVICING THE FPU2000

6.1 Routine Inspection and Maintenance

The pump requires very little maintenance. However, the pump and all accessories should be
checked weekly. This is especially important when pumping chemicals. Inspect all compo­nents for signs of leaking, swelling, cracking, discoloration or corrosion. Replace worn or
damaged components immediately.

Cracking, crazing, discoloration and the like during the first week of operation are signs of
severe chemical attack. If this occurs, immediately remove the chemical from the pump.
Determine which parts are being attacked and replace them with parts that have been manu­factured using more suitable materials. The manufacturer does not assume responsibility for
damage to the pump that has been caused by chemical attack.

6.2 How to Clean and Lubricate the Pump

Page 11

The pump will require occasional cleaning and lubricating. The amount will depend on the
severity of service.

]

When changing the pump tube assembly, the pump head chamber, roller assembly and pump
head cover should be wiped free of any dirt and debris.

]

The pump head cover bearing may require grease periodically. Apply a small amount of
grease (Aeroshell aviation grease #5 or equivalent) when necessary.

]

Do not apply lubrication of any kind to the roller assembly or tube assembly.

]

Periodically clean the injection/check valve assembly, especially when injecting fluids that
calcify such as sodium hypochlorite. These lime deposits and other build ups can clog the
fitting, increase the back pressure and interfere with the check valve operation. See section

4.3.4. Fig. 4.10.

]

Periodically clean the suction strainer. Fig.4.9

]

Periodically inspect the air vents located under the motor compartment and on the rear panel.
Clean if necessary.

6.3 How to Replace the Pump Tube

The pump tube assembly will eventually break if not replaced. The tube has been designed for
a minimum service life of 500 hours. However, the life of the tube is affected by many factors
such as the type of chemical being pumped, the amount of back pressure, the motor RPM,
temperature and others. The pump tube assembly must be inspected and replaced regularly.

CAUTION: PINCHING HAZARD, KEEP YOUR FINGERS OUT OF THE PUMP HEAD
WHILE CHANGING THE PUMP TUBE

Page 12

6.3.1 How to Remove the Old Pump Tube

The pump roller assembly spins in a counter clockwise direction. The pump head inlet (suc­tion) side is located at the bottom of the pump and the outlet (discharge) is located at the top of

the pump head.

6.3.1.1 Release any pressure that may be in
the discharge tubing.

Outlet Adapter

Pump Head

6.3.1.2 Disconnect the suction and discharge
tubes from the pump tube.

6.3.1.3 Remove the pump head cover.

25%

50%

0%

ON OFF

I

75%

100%

O

6.3.1.4 With the pump running, pull the inlet

fitting out of the pumphead. Guide the tube
counter clockwise away from the rollers. Pull
the outlet fitting out of the pump head.

Inlet Adapter

FIG. 6.1

6.3.2 How to Install a New Pump Tube

Be sure the pump head chamber is clean and free of any debris. Remove and inspect the
roller assembly. Be sure the rollers spin freely. If required, apply a small amount of grease to
the pump head cover bearing. See section 6.2.

6.3.2.1 With the pump running, insert the inlet (suction) side of the Pump Tube fitting into the
lower retaining slot in the pump head. Fig. 6.2.

6.3.2.2 Carefully guide the Pump Tube into the pump head. Stretch the tube slightly and insert
the outlet (discharge) fitting into the upper retaining slot in the pump head. Fig. 6.3.

6.3.2.3 Place the clear cover on the pump head and secure with three screws.

FIG. 6.2 FIG. 6.3

Replacement Parts Drawing

Page 13

60

BRUSH KIT

18

19

AC

4

OPTIONAL

JUNCTION BOX

1

5

56

55

54

21

52

9

7

57

2

3

8

53

20

10

22

6

23

STAT OR

25

50

51

2

24

26

5
7%

F
F
O

0

0%

O

1

0
5%

I
%
0

N
O

5
2%

3

11

CD

MO OTR

OET
C MPL E

22

59

OPTIONAL

QUICKCONNECT

35

33

32

34

17

36

31

37

30

38

27

39

29

28

40

12

14

58

13

15

16

46

49

45

48

Page 14

Item Part No Description Qty

PARTS LIST

C-625 Screw, Motor, 45RPM, 30RPM Phillips Steel 2

71000-213 Stator 14RPM, 30RPM, 220v Brown-White/yellow 1

71000-212 Stator 14RPM, 30RPM, 230v Red-White/Yellow 1

71000-466 Stator 45RPM, 60RPM, 115v Blue-White/Yellow 1

71000-467 Stator 45RPM, 60RPM, 220v Brown-White/yellow 1

71000-468 Stator 45RPM, 60RPM, 230v Red-White/Yellow 1

90010-242 Motor Assembly, 90 Volts Dc, (Model FPUVS2000) 1

90010-126 Wire, Motor ground, Percent Timers, Green 1

A-008-2 Gearbox, 30 Rpm 1

A-008-3 Gearbox, 45 Rpm 1

A-008-4 Gearbox, 60 Rpm 1

21 C-625 Screw, Motor, 14RPM, 30RPM Phillips Steel 2

22 71000-211 Stator 14RPM, 30RPM, 115v Blue-White/Yellow 1

24 90011-078 Washer, Ground Screw, #8 Star 1

25 90010-222 Wire, Motor ground, Digital Timers, Green 1

26 A-008-1 Gearbox, 14 Rpm 1

27 FPU2000-PH Pumphead, A-100N Machined 1

FPU2000-38PTA Pump Tube, .37 O.D., Compression Barb Type 1

FPU2000-716PTA Pump Tube, .43 O.D., Compression Barb Type 1

A-002N-6Q Pump Tube, .37 O.D., Quick-connect W/ O-ring 1

28 C-324N Screw, Pumphead, 10-32 X .50 Phil Pan Black 4

29 A-031 Spacer, Rotor 1

30 FPU2000-14PTA Pump Tube, .25 O.D., Compression Barb Type 1

31 FPU2000-TN Nut, Tube Compression Type, .37 O.D. Tubing 1

32 A-002N-4Q Pump Tube, .25 O.D., Quick-connect W/ O-ring 1

33 90003-007 O-ring, Quick-connect Pump Tubes, Viton 2

34 90008-299 Adapter, Quick-connect Inlet, .37 O.D. Tube 1

35 90008-300 Adapter, Quick-connect Outlet, .37 O.D. Tube 1

36 C-335-6 Tubing, Outlet, .37 O.D. X 5ft, Polyethylene 1

37 C-334-6 Tubing, Inlet, .37 O.D. X 5ft, Clear Pvc 1

FPU2000-716RA Roller Assembly for -7 tube (black rollers) 1

38 FPU2000-CW Weight, Inlet Tubing, Ceramic 1

39 C-342-2 Strainer, Inlet Tube, Polypropylene 1

40 FPU2000-RA Roller Assembly for -4, -6 tubes (white rollers) 1

45 FPU2000-PHB Cover, Pumphead With Sleeve Bearing 1

46 76001-003 Bearing, Sleeve, Pumphead Cover 1

90006-601 Motor Retaining Clip, 45RPM, 60RPM, SS 1

48 90011-160 Screw, Pumphead Cover, 8-32 X .62 Cap 3

49 FPU1000-IFInjection Valve Assy, .5-.25 Mpt X .37 O.D. Tube 1

50 90006-583 Motor Retaining Clip, 14RPM, 30RPM, SS 1

51 90011-146 Screw, Motor Clip, 8-32 X .25 Phil Pan F, Ss 1

52 90007-515 Bushing, Junction Box Connector, Alum. 1

53 76001-029 Junction Box, Valox 1

54 90011-129 Screw, Cover, 6-32 X .25 Phil Pan SS Black 2

55 71000-133 Cover, Junction Box with Gasket and Label 1

56 70000-656 Junction Box Assembly, Complete 1

57 A-022 Power Switch (Analog percentage timers & controllers) 1

58 A-032 Knob, percentage adjustment (analog models) 1

59 90011-023 Screw, Motor, 8-32 x .50 Phillips Steel 2

60 C-1814N-2 Motor brush kit (2 each), 90V DC motor 1

Item Part No Description Qty

C-1817N-1 Variable Speed Controller 115V (Model FPUVS2000) 1

1 71000-214 Enclosure Back Plate With Gasket, Valox 1

2 90011-094 Washer, Mounting, #10 Stainless 2

3 90011-091 Mounting Screw, #10 X 1.0” Phillips Steel 4

4 76001-001 Bumper, Circuit Board Spacer 2

5 90006-582 Spacer, Digital Circuit Board, 1

6 90006-580 Gasket, Enclosure Back Plate, Neoprene 1

7 A-023N-B 1 Min. Percentage Timer (Model FPU2000) 1

N/s A-022 Power Switch (standard Models) 1

N/s A-030 Over-ride Switch (low feed spa models) 1

N/s A-032 Knob, percentage adjustment (standard models) 1

N/s 90010-036 Wire Nut, Blue 4

N/s 90010-037 Wire Nut, Orange 1

N/s 76001-030 J-box Lead Wire, Blue/white, 115v Models 1

N/s 76001-031 J-box Lead Wire, Red/white, 230v Models 1

N/s 76001-032 J-box Lead Wire, Brown/white, 220v Model 1

N/s 76001-033 J-box Lead Wire, Yellow, 220v Models 1

71000-176 Power Cord, 220v50hz, Digital Models 1

71000-177 Power Cord, 230v60hz, Digital Models 1

90010-110 Power Cord, 115v60hz, Standard Models 1

90010-196 Power Cord, 220v50hz, Standard Models 1

90010-133 Power Cord, 230v60hz, Standard Models 1

N/s 76001-034 J-box Lead Wire, Black, 115v Models 1

8 90010-223 Fuse, Digital Timer, 2a 250v 1

9 71000-175 Power Cord, 115v60hz, Digital Models 1

10 A-033N Cord Inlet Bushing 1

11 90003-559 Mounting Feet, Rubber 4

71000-187 Enclosure, Standard - Power Cord Models 1

71000-188 Enclosure, Fixed feed rate - Power Cord Models 1

71000-218 Enclosure, Digital - J-box Models 1

71000-219 Enclosure, Standard - J-box Models 1

71000-220 Enclosure, Fixed feed rate - J-box Models 1

12 76001-000 Slide Clamp, Enclosure Rear 1

13 76000-999 Slide Clamp, Enclosure Front 1

14 71000-186 Enclosure, Digital - Power Cord Models 1

70002-147 Gearmotor, 30 Rpm, 115v60hz 1

70002-156 Gearmotor, 45 Rpm, 115v60hz 1

70002-159 Gearmotor, 60 Rpm, 115v60hz 1

70002-148 Gearmotor, 14 Rpm, 220v50hz 1

70002-149 Gearmotor, 30 Rpm, 220v50hz 1

70002-157 Gearmotor, 45 Rpm, 220v50hz 1

70002-160 Gearmotor, 60 Rpm, 220v50hz 1

70002-150 Gearmotor, 14 Rpm, 230v60hz 1

70002-151 Gearmotor, 30 Rpm, 230v60hz 1

70002-158 Gearmotor, 45 Rpm, 230v60hz 1

70002-161 Gearmotor, 60 Rpm, 230v60hz 1

70002-241 Gearmotor, V/speed 14 Rpm, 90 VDC 1

70002-242 Gearmotor, V/speed 30 Rpm, 90 VDC 1

70002-243 Gearmotor, V/speed 45 Rpm, 90 VDC 1

70002-244 Gearmotor, V/speed 60 Rpm, 90 VDC 1

15 90006-579 Gasket, Enclosure Front, Neoprene 1

16 90002-191 Door, Electronic Controls Cover 1

17 70002-146 Gearmotor, 14 Rpm, 115v60hz 1

C-616PN-32Rotor Assembly 45RPM, 60RPM With Spacers 1

18 90006-581 Fan, Motor, 2.25” Diameter, Aluminum 1

19 FPU1000-AB Bearing Bracket With Bearing 2

20 C-616PN Rotor Assembly 14RPM, 30RPM With Spacers 1

USA

IN

MADE

RETURN REQUESTS / INQUIRIES

OMEGA warrants this unit to be free of defects in materials and workmanship and to give satisfactory
service for a period of from date of purchase. OMEGA Warranty adds an additional one
(1)month grace period to the normal one to cover handling and shipping time.
This ensures that OMEGA’s customers receive maximum coverage on each product. If the unit should
malfunction, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will
issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by
OMEGA, if the unit is found to be defective it will be repaired or replaced at no charge. However, this
WARRANTY is void if the unit shows evidence of having been tampered with or shows evidence of being
damaged as a result of excessive corrosion; or current, heat, moisture, or vibration; improper specification;
misapplication; misuse or other operating conditions outside of OMEGA’s control. Components which wear
or which are damaged by misuse are not warranted. These include contact points, fuses, and triacs.

Every precaution for accuracy has been taken in the preparation of this manual; however, OMEGA
ENGINEERING, INC. Neither assumes responsibility for any omissions or errors that may appear nor
assumes liability for any damages that result from the use of the products in accordance with the
information contained in this manual.

: Should this equipment be used in or with any nuclear installation or activity,

purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever

13 months

(1) year product warranty

OMEGA is glad to offer suggestions on the use of it’s various products. Nevertheless, OMEGA only
warrants that the parts manufactured by it will be as specified and free of defects.
OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER,
EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE AND ALL IMPLIED WARRANTIES INCLUDING
ANY WARRANTY OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED.
LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive and the total
liability of OMEGA with respect to this order, whether based on contract, warranty, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the component
upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or
special damages.

SPECIAL CONDITION

Direct all warranty and repair requests/inquiries to the OMEGA ENGINEERING Customer Service
Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN
AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN
ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the
outside of the return package and on any correspondence.

OMEGA’s policy is to make running changes, not model changes, whenever an improvement is
possible. This affords our customers the latest in technology and engineering.OMEGA is a
registered trademark of OMEGA ENGINEERING, INC.©Copyright 1995 OMEGA ENGINEERING, INC.
All rights reserved. This documentation may not be copied, photocopied, reproduced, translated, or
reduced to any electronic medium or machine-readable form, in whole or in part, without written
consent of OMEGA ENGINEERING, INC.

OMEGA warrants this unit to be free of defects in materials and workmanship and to give satisfactory
service for a period of 13 months from date of purchase. OMEGA Warranty adds an additional one
(1)month grace period to the normal one (1) year product warranty to cover handling and shipping time.
This ensures that OMEGA’s customers receive maximum coverage on each product. If the unit should
malfunction, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will
issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by
OMEGA, if the unit is found to be defective it will be repaired or replaced at no charge. However, this
WARRANTY is void if the unit shows evidence of having been tampered with or shows evidence of being
damaged as a result of excessive corrosion; or current, heat, moisture, or vibration; improper specification;
misapplication; misuse or other operating conditions outside of OMEGA’s control. Components which wear
or which are damaged by misuse are not warranted. These include contact points, fuses, and triacs.

OMEGA is glad to offer suggestions on the use of it’s various products. Nevertheless, OMEGA only
warrants that the parts manufactured by it will be as specified and free of defects.
OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER,
EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE AND ALL IMPLIED WARRANTIES INCLUDING
ANY WARRANTY OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED.
LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive and the total
liability of OMEGA with respect to this order, whether based on contract, warranty, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the component
upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or
special damages.

WARRANTY/DISCLAIMER

Every precaution for accuracy has been taken in the preparation of this manual; however, OMEGA
ENGINEERING, INC. Neither assumes responsibility for any omissions or errors that may appear nor
assumes liability for any damages that result from the use of the products in accordance with the
information contained in this manual.
SPECIAL CONDITION: Should this equipment be used in or with any nuclear installation or activity,
purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever

Direct all warranty and repair requests/inquiries to the OMEGA ENGINEERING Customer Service
Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN
AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN
ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the
outside of the return package and on any correspondence.

RETURN REQUESTS / INQUIRIES

FOR WARRANTY RETURNS, please have FOR NON WARRANTY REPAIRS OR
The following information available CALIBRATION, consult OMEGA for

1. P.O. Number under which the product current repair/calbration charges. Have
was PURCHASED. Information before contacting OMEGA.

2. Model and serial number of the product 1. P.O. Number to cover the COAST of
under warranty, and the repair/ calibration.

3. Repair Instructions and/or specific 2. Model and serial number of product,
Problems relative to the Product. and

3. Repair instructions and/or specific
Problems relative to the product

OMEGA’s policy is to make running changes, not model changes, whenever an improvement is
possible. This affords our customers the latest in technology and engineering.OMEGA is a
registered trademark of OMEGA ENGINEERING, INC.©Copyright 1995 OMEGA ENGINEERING, INC.
All rights reserved. This documentation may not be copied, photocopied, reproduced, translated, or
reduced to any electronic medium or machine-readable form, in whole or in part, without written
consent of OMEGA ENGINEERING, INC.

Where Do I Find Everything I Need For

Process Measurement and Control?

OMEGA... Of Course!

Shop on line at www.Omega.com

TEMPERATURE

Thermocouple, RTD & Thermistor Probes, Connectors, Panels & Assemblies
Wire: Thermocouple, RTD & Thermistor
Calibrations & Ice Point References

Recorders, Controllers & Process Monitors
Infrared Pyrometers

PRESSURE / STRAIN FORCE

Transducers & Strain Gauges
Load Cells & Pressure Gauge
Displacement Transducers
Instrumentation & Accessories

FLOW / LEVEL

Rotameters, Gas Mass Flowmeters & Flow Computers
Air Velocity Indicators
Turbine / Paddlewheel Systems
Totalizers & Batch Controllers

pH / CONDUCTIVITY

pH Electrodes,Testers& Accessories
Benchtop / Laboratory Meters
Controllers, Calibrators, Simulators & Pumps
Industrial pH & Conductivity Equipment

DATA ACQUISITION

Thermocouple, RTD & Thermistor Probes, Connectors, Panels & Assemblies
Wire: Thermocouple, RTD & Thermistor
Calibrations & Ice Point References

Recorders, Controllers & Process Monitors
Infrared Pyrometers

HEATERS

Heating Cable
Cartridge & Strip Heaters
Immersion & Band Heaters

Flexible Heaters
Laboratory Heaters

ENVIRONMENTAL MONITORING AND CONTROL

Metering & Control Instrumentation
Refractometers
Pumps & Tubing

Air, Soil & Water Monitors
Industrial Water & Wastewater Treatment
pH, Conductivity & Dissolved Oxygen Instruments

M-4188/0505