Omega Products FPU1600 Installation Manual

User’s Guide

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MODEL FPU1600

Peristaltic Injector Pump

Operating Manual

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Omega.com [e-mail]

U.S.A.: One Omega Drive, P.O. Box 4047
ISO 9001 Certified Stamford, CT 06907-0047

Canada: 976 Bergar

Servicing North America:

TEL: [phone] FAX: [phone]
E-mail: [e-mail]

Laval (Quebec) H7L5A1, Canada
TEL: [phone] FAX: [phone]
E-mail: [e-mail]

For immediate technical or application assistance:

U.S.A. And Canada: Sales Service: 1-800-826-6342 / 1-800-TC-OMEGA

Customer Service: 1-800-622-2378 / 1-800-622-BEST
Engineering Service: 1-800-872-9436 / 1-800-USA-WHEN

Mexico: En Espanol: [phone]-7803e-mail: [e-mail]

FAX: [phone] [e-mail]

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Service Europe:

Benelux: Postbus 8034, 1180 LA Amstelveen, The Netherlands

Czech Republic: Frystatska 184, 733 01 Karvina, Czech Republic

France: 11, rue Jacques Cartier, 78280 Guyancourt, France

Germany/Austria: Daimlerstrasse 26, D-75392 Deckenpfronn, Germany

United Kingdom: One Omega Drive, River Bend Technology Centre
ISO 9002 Certified Northbank, Irlam, Manchester

It is the policy of OMEGA Engineering, Inc. To comply with all worldwide safety and EMC/EMI regulations
that apply. OMEGA is constantly pursuing certification of its products to the European New Approach
Directives. OMEGA will add the CE mark to every appropriate device upon certification.
The information contained in this document is belived to be correct, but OMEGA accepts no liability for
any erroes it contains, and reserves the right to alter specifications without notice. WARNING: These
products are not designed for usein, and should not be used for, human applications.

TEL: [phone] FAX: [phone]
Toll Free in Benelux: 0800 0993344
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Toll Free: 0800-1-66342 e-mail: [e-mail]

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Toll Free in France: 0800 466 342
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Toll Free in Germany: 0800 639 7678
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M44 5BD United Kingdom
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Toll Free in United Kingdom: 0800-488-488
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TABLE OF CONTENTS

SECTION HEADING PAGE

1 Introduction 2

2 Specifications 2

3 FPU1600 Features 3

4 How to install the FPU1600

4.1 Mounting location 3

4.2 Electrical connections 3

4.3 How to install the tubing and fittings 6

5 How to operate the FPU1600 6

5.1 Adjusting the Pump Output - Standard Models 8

5.2 Adjusting the Pump Output - Fixed cycle timer Models

6 Maintenance Procedures

6.1 Routine inspection and cleaning 9

6.2 How to clean the FPU1600 9

7 FPU1600 Exploded View

7.1 FPU1600 Parts List

3

8
8

10

11

Page 2

Thank You for purchasing the FPU1600 Peristaltic Injection Pump. It is our policy

to produce, market and provide service on our products to ensure your safety and
complete satisfaction. When installed and used in accordance with the following
instructions, the FPU1600 will provide years of safe, reliable service.

For your safety the FPU1600 was designed to be safe and easy to use. However, there are
limits to its operation. This instruction manual contains safety precautions, which if ignored
could result in personal injury and/or property damage.

Read these instructions carefully before installing the injector.

LEAVE THIS INSTRUCTION MANUAL WITH INSTALLED METER!

******** SPECIFICATIONS ********

MODEL NO: MAXIMUM MAXIMUM FEED RATE
P.S.I ML/MIN OZ/MIN G.P.H G.P.D

FPU1601-N 25 3 .1 .04 1
FPU1604-N 25 17 .5 .26 6
FPU1606 25 60 2.0 .95 22
FPU1607 25 75 2.5 1.18 28
FPU1602-N 25 11 .3 .17 4
FPU1605 25 40 1.3 .63 15
FPU1608 25 130 4.4 2.05 49
FPU1603-N 25 14 .4 .22 5
FPU1609 25 195 6.5 3.08 74
FPU1610 25 295 9.9 4.67 112

NOTE:-N Norprene tubing same feed rate as tygon

6.75

5.75

5.12

1.43

3.18

1.75

1.87

1.18

Page 3

INSTALLATION INSTRUCTIONS

1. UNPACKING

The package includes one injector pump, 10ft. Of clear vinyl tubing,
threadless injector fitting, combinations foot valve/strainer, flow indicator, foot
valve weight, two pump tube assembles and mounting hardware.

On receipt, immediately inspect the contents of the shipping carton. Notify the
shipping carrier if there are any signs of damage.

2. LOCATION AND MOUNTING
CAUTION

ALWAYS WEAR EYE PROTECTION AND PROTECTIVE CLOTHING WHEN
WORKING AROUND CORROSIVE MATERIAL.
A. Choose a well ventilated area located near the supply tank, Electrical
supply and injection points.
B. The injector may be shelf or wall mounted. Use the enclosed hardware for
wall mounting.
C. When using corrosive chemicals with a wall mounted pump,
avoid mounting the injector directly above the supply tank. Although the pump

housing is designed to withstand corrosion, some chemical fumes may damage
the unit.
D. Solution tank should be sturdy plastic and chemically resistant to the
chemicals being used. To protect from fumes, a tight fitting cover should be in l
place at all times.

3. ELECTRICAL CONNECTIONS
WARNING - RISK OF ELECTRIC SHOCK

Be certain to connect the unit to the proper supply voltage. Using the incorrect
voltage will damage the injector and may result in injury. The units voltage
requirements is printed on the name plate.

FPU1600 MODELS
FPU1600 Model Injector is supplied with a junction box and cover. To reduce
the risk of electric shock when field wiring, be certain that the grounding
conductor is attached to the green ground screw, located inside the junction box.

FPU1600T MODELS
(Timer Equipped Model)
115V Model Injector is supplied with a ground wire conductor and a grounding
type attachment plug. To reduce the risk of electric shock, be certain that it is
connected only to the properly grounded, grounding type receptacle. A ground
fault interrupter (GFI) receptacle is recommended for use in wet locations.

24V/230V Model Injector is supplied with a ground wire conductor. To
reduce the risk of electric shock, be certain that the green grounding conductor
is connected only to a properly grounded field wiring box.

SWIMMING POOLS
Figure 3

CIRCULATION
PUMP

FILTER

Page 4

INJECTOR

SOLUTION
TANK

RETURN
LINE

WATER WELLS
Figure 4

Well cover

Pressure
switch

WELL

Submersible well pump

Pressure
guage

Solution
tank

Pressure
relief
valve

Flooded
Suction Tube
Injector Point

To system

Contact
tank

Drain