Omega Products FPR130 Installation Manual

FPR130 SeriesFPR130 Series

FPR130 Series

FPR130 SeriesFPR130 Series

Pulse Output Flow SensorsPulse Output Flow Sensors

Pulse Output Flow Sensors

Pulse Output Flow SensorsPulse Output Flow Sensors

M1982/0999M1982/0999

M1982/0999

M1982/0999M1982/0999

UnpackingUnpacking

Unpacking

UnpackingUnpacking

Remove the Packing List and verify that you have received all equipment. If you have any questions about the shipment, please call the OMEGA Customer Service Department. When you receive the shipment, inspect the container and equipment for any signs of damage. Note any evidence of rough handling in transit. Immediately report any damage to the shipping agent. After examining and removing all contents, save packing material in event reshipment is necessary.

DescriptionDescription

Description

DescriptionDescription

The OMEGA® FPR130 Pulse Output Flow Sensors are used for flow rate monitoring or metering applications. The sensors provide a pulsed dc voltage output that is proportional to the rate of flow. The 4.5 to 24 Vdc pulsed output is easily integrated into most pulse input devices. The FPR130 units monitor dynamic fluid flow. The rotor reacts to turbulence, pulsation, entrained air, and other flow anomalies induced in the flow stream by other process hardware. For optimum performance, install FPR130 units where nominal flow conditions exist, with ports located at the top. Incoming flow may be placed to either port. A minimum of 8" of straight pipe on the inlet side is required.

NOTENOTE

NOTE: The carrier will not honor any claims unless all shipping material is saved for their examination.

NOTENOTE

8" Min.

Incoming

Flow

Low Flow

Adapter

ApplicationsApplications

Applications

ApplicationsApplications

Low Flow ApplicationsLow Flow Applications

Low Flow Applications

Low Flow ApplicationsLow Flow Applications

A low flow adapter is supplied with most FPR130 units. It is used to produce accurate response at low flow rates. Press-fit the adapter as shown above, in the port selected for incoming flow.

BodyBody

Body

BodyBody

MaterialMaterial

Material

MaterialMaterial

PolypropylenePolypropylene

Polypropylene

PolypropylenePolypropylene

BrassBrass

Brass

BrassBrass

Water Purification/Dispensing Systems Chemical Metering Equipment Water Sampling

StandardStandard

Standard

StandardStandard

Port SizePort Size

Port Size

Port SizePort Size

NPTNPT

NPT

NPTNPT

.25" .50" .25" .50" .75"

Part Part

Part

Part Part

NumberNumber

Number

NumberNumber

FPR131 FPR132 FPR133 FPR134 FPR135

RangeRange

Range

RangeRange

0.5 - 5.0

4.0 - 20.0

0.5 - 5.0

4.0 - 20.0

3.0 - 30.0

Ice-Making Machinery Water Injection Systems Proof of Delivery Systems

See Flow Range chart below:See Flow Range chart below:

See Flow Range chart below:

See Flow Range chart below:See Flow Range chart below:

Flow Range - GPMFlow Range - GPM

Flow Range - GPM

Flow Range - GPMFlow Range - GPM

Low FlowLow Flow

Low Flow

Low FlowLow Flow

AdapterAdapter

Adapter

RangeRange

Range

RangeRange

0.1 - 1.0

1.5 - 12.0

0.1 - 1.0

1.5 - 12.0 N/A

AdapterAdapter

Part NumberPart Number

Part Number

Part NumberPart Number

152147 151832 152147 151832

N/A

K-FactorK-Factor

K-Factor

K-FactorK-Factor

(Pulses/Gal)(Pulses/Gal)

(Pulses/Gal)

(Pulses/Gal)(Pulses/Gal)

StandardStandard

Standard

StandardStandard

2196

611

1529

627 243

Low FlowLow Flow

Low Flow

Low FlowLow Flow

10,900

959

10,080

971 N/A

ARNINGARNING

ARNING

ARNINGARNING

When determining chemical compatibility of materials of construction, the flow media and application-associated environmental conditions should be carefully considered.

InstallationInstallation

Installation

InstallationInstallation

FPR130 sensors connect to piping via NPT mating thread forms. The following guidelines are provided to assist with installation for a leak-free seal, without damage to the unit:

1) Apply pipe thread sealant to male pipe threads.

2) Thread FPR130 unit onto male pipe thread until hand-tight.

3) Tighten pipe 1 to 1-1/2 additional turns.

4) If improper seal results, continue turning pipe into unit in 1/4 turn increments.

Do not exceed one additional turn on plastic versions Do not exceed one additional turn on plastic versions

Do not exceed one additional turn on plastic versions.

Do not exceed one additional turn on plastic versions Do not exceed one additional turn on plastic versions Recommended Pipe Sealants: T Recommended Pipe Sealants: T

Recommended Pipe Sealants: T

Recommended Pipe Sealants: T Recommended Pipe Sealants: T

Electrical DataElectrical Data

Electrical Data

Electrical DataElectrical Data

efloneflon

eflon

efloneflon

®®

Thread T Thread T

Thread T

Thread T Thread T

ape.ape.

ape.

ape.ape.

Input power and output are connected via a multi-conductor, PVC-jacketed 24" cable. Color codes are shown below:

+Vdc - Power In

Power and Signal Ground

Signal Output - High

Red Black White

This is a PNP output. A 5-10 K !"pull-down resistor is needed between black and white wires. For units without a pull-down resistor (such as the DPF70 Series), the DPF700 meter does not require an external pull-down resistor, since it can be set up for PNP output.

Panel MountingPanel Mounting

Panel Mounting

Panel MountingPanel Mounting

Any FPR130 sensor may be panel mounted using holes integrated into the bodies:

Plastic (Polypropylene) BodiesPlastic (Polypropylene) Bodies

Plastic (Polypropylene) Bodies: Two (2) mounting ears are provided at the body centerline to receive #8 self-tapping

Plastic (Polypropylene) BodiesPlastic (Polypropylene) Bodies

NoteNote

screws.

: :

Note

: ANSI T Type 23 self-tapping screws are recommended. They may be replaced with standard machine

NoteNote

: :

screws if reinstallation should be required.

Brass and Stainless Steel BodiesBrass and Stainless Steel Bodies

Brass and Stainless Steel Bodies: Two (2) mounting holes are provided on the body centerline, as shown below.

Brass and Stainless Steel BodiesBrass and Stainless Steel Bodies

#8-32UNC-2B screws are required for mounting.

2.50"

3.94"

Plastic. Brass, Stainless SteelPlastic. Brass, Stainless Steel

Plastic. Brass, Stainless Steel

Plastic. Brass, Stainless SteelPlastic. Brass, Stainless Steel

1/4", 1/2", 9/16"-18

Accuracy/CalibrationAccuracy/Calibration

Accuracy/Calibration

Accuracy/CalibrationAccuracy/Calibration

3.06"

Brass/Stainless SteelBrass/Stainless Steel

Brass/Stainless Steel

Brass/Stainless SteelBrass/Stainless Steel

2.5"

3/4" & 1"

The accuracy of the FPR130 Series pulse output flow sensors is ±15% of full scale flow rate for the 4 to 20 GPM and 6 to 30 GPM ranges. All other ranges have an accuracy of ±7% of full scale flow rate. Improved accuracy can be achieved by calibrating the individual flow sensor by counting the number of pulses generated as a known volume of liquid passes through the sensor. Pulses generated, divided by gallons of water collected during the test, equals the specific K-factor for your FPR130 sensor. Nominal K-factors are given in the flow range chart on page 1 of this instruction sheet.

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