Omega Products FPM-9020A Installation Manual

OMEGA FPM-9020A Batch Controller Instructions

NC

C

NO

NC

C

NO

Batch

Option

flow

AC or DC

power

valve

FPM-9020A
Terminals

CAUTION!

• Refer to this instruction manual for more details.

• Remove power to unit before wiring input and output connections.

• Follow instructions carefully to avoid personal injury.

Contents

1. Dial Selection

2. Power Connection

3. Compatible Sensor Wiring

4. Batch Contact Wiring

5. Remote Control Wiring

6. End of Batch/Counter Pulse Output Wiring

7. Option Contact Wiring Options

8. Current Output Wiring Options

9. FPM-9020A Operation Modes

10. Menu Functions

11. Parts and Accessories

12. Specifications

13. Quick Reference Menu Parameters

14. Maintenance

15. Troubleshooting

1. Dial Selection

The analog display shows percentage of batch complete 0 - 100%, or
percentage of remaining batch 100 - 0% on the reversible dial face
plate. Meter deflection is fixed from left to right. The instrument is
shipped with the percentage of batch complete 0 - 100% scale shown.
Reverse the face plate for either scale, as desired.

0 - 100

ALARM 1

%

Batch

ALARM 2

100

BA

C

ALARM 1

Batch

0

ENTER

D

0

%

ALARM 2

100

3. Compatible Sensor Wiring

2. Power Connection

CAUTION!
Never connect 115 VAC or 230 VAC to rear power
terminals. High voltage AC will damage instrument and

void warranty.

FPM-9020A

-

Terminals

-

External power
supply

12 - 24 VDC

= Double Insulated
= DC or AC power

12-24 V

10 W

+

OR

12 - 24 VAC

+

Technical Notes:

• Maximum 4-20 mA loop impedance (sec. 8A) is affected by the
supply voltage.

• To reduce the possibility of noise interference, isolate AC power
lines from signal lines.

4. Batch Contact Wiring

See section 9 for simple and advanced mode configuration options.

OMEGA Sensors:

Red
Black
Shld.

Red
Black
Shld.

Freq. IN

Freq. IN

Std. Sensor

Technical Notes:

• To reduce the possibility of noise interference, route sensor cable
away from AC power lines.

Iso. Gnd

Sen. Pwr.

Open Collector
Sensor

FPM-9020A
Terminals

FP-5300
FP-5200
FP-6000

FP-5061
FP-5072
2536
FP-2541
Vortex*

• *Vortex sensor or system frequency output

Technical Notes:

• Maximum alarm contact ratings: 5 A @ 30 VDC, 5 A @ 125 VAC,
or 3 A @ 250 VAC

• To reduce the possibility of noise interference, isolate AC power
lines from signal lines.

5. Remote Control Wiring

6. End of Batch/Counter Pulse Output Wiring

Rear START, STOP, and RESUME
(Rsm) terminals can provide remote

Momentary Switch Contacts

(customer supplied)

batch control from a distance using
one of four methods:

• Mechanical switch closures (shown)

Start

Stop
Resume

• End of batch pulse from a second
FPM-9020A (sec. 6)

• End of batch contact closure from a
second FPM-9020A (sec. 7C).

FPM-9020A

Terminals

Start

Stop

Remote

Rsm

RTN

• End of batch current pulse from a
second FPM-9020A (sec. 8C).

Technical Notes:

• Use 4-conductor shielded cable for remote control lines up to 30 m
(100 ft) max.

7. Option Contact Wiring Options

A. Two Stage Shutdown (advanced mode only, sec. 9.2)

FPM-9020A

Option

NO

Batch

C

NC

NO

C

Terminals

NC

See section 9 for simple and advanced mode configuration options.

A. External counter connection

+

5 - 30

VDC

IN

Gnd

Gnd

FPM-9020A
Terminals

-

External
Counter

10 kΩ

+

CNT/EOB

output

B. Daisy chaining two FPM-9020A

batch controllers together

+

CNT/EOB

output

Gnd

Start

Stop

Remote

Rsm

First FPM-9020A Second FPM-9020A

Technical Notes:

• Use 2-conductor shielded twisted-pair cable for output lines up to
30 m (100 ft.) max.

8. Current Output Wiring Options

A. Batch Completion (simple or advanced mode, sec. 9)

Fuse**

1/8A

+

4 - 20 mA

*

-

RTN

AC or DC

power

Bypass line

Main line

flow

Valve

to tank

Technical Notes:

• Maximum alarm contact ratings: 5 A @ 30 VDC, 5 A @ 125 VAC,
or 3 A @ 250 VAC

• To reduce the possibility of noise interference, isolate AC power
lines from signal lines.

B. Missing Signal Alarm (simple or advanced mode, sec. 9)

OR

Overrun Alarm (advanced mode only, sec. 9.2)

FPM-9020A

Terminals

Alarm

device

Option

NO

C

NC

Batch

NO

AC or DC

power

C

NC

+

Current

output

FPM-9020A

-

Terminals

Technical Notes:

**1/8A fuse recommended (customer supplied)
* 4-20 mA output is internally powered (non-isolated), maximum loop

impedance 350 Ω with a 12 V instrument supply voltage, 950 Ω
with a 24 V instrument supply voltage.

To isolate output and prevent ground loop problems:

1. Use monitor device with isolated inputs, or

2. Use separate DC supply for FPM-9020A and monitor device, or

3. Power FPM-9020A with 12 - 24 VAC step down transformer

B. Valve Control (advanced mode only, sec. 9.2)

#5 ( + )

4 - 20 mA

#6 ( - )

+

Current

output

FPM-9020A

-

Terminals

4-20 mA electronic

actuated valve

Technical Notes:

• Maximum alarm contact ratings: 5 A @ 30 VDC, 5 A @ 125 VAC,
or 3 A @ 250 VAC

• To reduce the possibility of noise interference, isolate AC power
lines from signal lines.

Technical Notes:

• Output compatible with 4-20 mA electronic actuated valves.

• Max loop impedance: 350 Ω max with a 12 V instrument supply
voltage, 950 Ω max with a 24 V instrument supply voltage

0%

100%

Batch running...

4 mA

20 mA

Section 7 Continued...

Section 8 Continued...

C. End of Batch Pulse (advanced mode only, sec. 9.2)

Daisy chaining two FPM-9020A batch controllers together for a second
batching stage.

C. End of Batch Pulse (advanced mode only, sec. 9.2)
Daisy chaining two FPM-9020A batch controllers together for a
second batching stage.

FPM-9020A

NC

NO

Batch

C

Option

NO

C

First FPM-9020A

FPM-9020A

Technical Notes:

• Use 2-conductor shielded twisted-pair cable for contact lines up to
30 m (100 ft.) max.

NC

Second

Terminals

Start

Stop

Remote

Rsm

RTN

+

Current

output

First FPM-9020A

FPM-9020A

-

Terminals

Rsm

RTN

Stop

Start

Remote

Second FPM-9020A

Technical Notes:

• Wiring MUST be connected exactly as shown.

• Use 2-conductor shielded twisted-pair cable for output lines up to
30 m (100 ft) max.

9. FPM-9020A Operation Modes

This section gives a detailed description of the FPM-9020A's simple and advanced operation modes (sec. 14) and how they affect the batch
contact, End of batch/totalizer output, option contact, and current output.

9.1 Simple Operation Mode

• Batch Contact (sec. 4): In simple mode, the batch contact is dedicated for on/off control. It is energized at the start of a batch and

de-energized at the end of a batch. It also de-energizes when STOP is selected from the front keypad or initiated by a remote contact closure to
the rear STOP terminals (sec. 5). A RESUME command can also be initiated by either method to complete the batch. The front panel batch
indicator turns on when the batch contact is energized.

• Counter/End of Batch Pulse Output (sec. 6): In simple mode, the output is configured as a counter pulse output. The output emits a
130 millisecond pulse for each engineering (total) unit measured. The output is a open collector type which requires an external pull up resistor
and power supply for external counter use (sec. 6).

• Option Contact - Missing Signal Alarm (sec. 7B): This function provides alarm capability if flow is not detected
in 30 seconds after a batch cycle starts. If the flow sensor signal is missing, the option contact energizes and the
front panel contact indicator turns on, signaling the missing sensor signal. The batch contact also
de-energizes, closing the flow control valve and stopping the batch. The alarm condition will remain until the front
panel ENTER key is pressed or a remote contact closure is made to the rear STOP terminal (sec. 5).

Batch started...

Sensor input
option contact
batch contact

• Current Output - Batch Completion (sec. 8A): This function is offered in the simple or advanced operation
mode. The output is a linear increase from 4 mA at batch start to 20 mA at batch end.

9.2 Advanced Operation Mode

Overrun Comp:
automatic manual

for valve closing time and eliminating batch overrun. Automatic overrun compensation counts sensor pulses during the batch cycle, and any excess
pulses after the batch stops. The instrument calculates the estimated batch overrun based on the additional sensor pulses, then automatically
reduces the next batch size for the next batch. During the next batch cycle, the batch contact de-energizes early, thus closing the flow control valve
early and eliminating batch overrun.

• Batch Contact (sec. 4) The batch contact is dedicated for on/off control and is either manually or automatically
compensated for batch overrun. Manual overrun compensation allows the operator to compensate for valve closure time in a
batching system. The operator is prompted to enter a batch volume that de-energizes the batch contact early, compensating

• Counter/End of Batch Pulse Output (sec. 6): In advanced mode, the output can be configured as either a counter pulse output (sec. 9.1) or as
an end of batch pulse output. When configured as an end of batch pulse, the output emits a 500 millisecond pulse at the completion of every
batch. The output is a open collector type which requires an external pull up resistor and power supply for external counter use (sec. 6).

batch contact

Option contact

0%

100%

500ms

Batch running...

Option Contact:
Two Stage

•Option Contact - Two Stage Shutdown (sec. 7A): This function is designed to prevent
over filling or to minimize water hammer. Both the batch and the option contact are

energized when the batch starts. The option contact then de-energizes at a programmed
batch percentage, forcing flow through a smaller bypass line to reduce the fill rate. After the entire batch is
measured, the batch contact de-energizes, completing the sequence. Front keypad and remote START, STOP,
and RESUME inputs (sec. 5) also control the option contact. The front panel contact indicator turns on when the
option contact is energized.

Batch running...

0%

Option contact

batch contact

90%

100%

Option Contact:
Overrun Alarm

• Option Contact - Overrun Alarm (sec. 7B): This function provides overrun alarm

capability for detecting a leaky or stuck valve. If the programmed batch overrun volume is

measured after the batch ends, the option contact is energized and the front panel contact
indicator turns on, alarming the operator that the flow shut off valve is leaking or stuck open. To cancel alarm,
press the ENTER key (or remote STOP switch) once. The overrun alarm will retrigger if the condition persists.

Option Contact:
End of Batch

• Option Contact - End of Batch Pulse (sec. 7C): This function is designed to trigger an

external batch counter or second FPM-9020A Batch Controller at the end of a batch. The

option contact is energized for 500 milliseconds at the end of every batch cycle. An
external power supply switched through the option contact's common (COM) and normally open (NO) terminal
provides a pulse for triggering these devices.

Option Contact:
Missing Signal

• Option Contact - Missing Signal Alarm (sec. 7B): The missing signal alarm represents a missing sensor signal after batch
start-up. An adjustable time delay entry (in seconds) is offered which specifies how long the instrument will wait after batch
start-up before initiating the missing signal alarm. See simple operation mode (sec. 9.1) for alarm operation details.

Option Contact:
Off

Missing Signal
Alarm: On

• Option Contact On/Off (sec. 10.4H): This function enables or disables the option contact and front panel option LED.

When the option contact is configured "Off", the option contact and front panel LED are disabled.

• Missing Signal Alarm On/Off (sec. 10.4H):

Missing signal alarm is always enabled (factory default sec. 9.1) even if the option contact is selected to be a different

function. This function is designed to completely disable the missing signal alarm, if desired. NOTE: If disabled, the batch
contact is NOT affected and will NOT signal the operator or stop the running batch if there is a problem.

Batch running...

0%

Option contact

batch contact

100%

Overrun

Current Output:
Batch Completion

Current Output:
Valve Control

• Current Output - Batch Completion (sec. 8A): In advanced mode, the current output functions identical to the simple
operation mode. See the simple operation mode explanation above.

• Current Output - Valve Control (sec. 8B): This function is designed for use with 4-20 mA
electronic actuated values for preventing overflow or minimizing water hammer. When a
batch starts, the current output is held at 20 mA, forcing the actuated valve to the full open
position. Near batch end, the output gradually ramps downward to slow the flowrate, then

drops to 4 mA closing the valve and ending the batch. Front keypad and remote START, STOP, and RESUME
inputs also control the output (sec. 5). A STOP command any time during a batch sequence will force the output
to 4 mA and close the valve. (Note: for optimum performance, the batch process should last at least 1 minute!)

Current Output:
End of Batch

• Current Output - End of Batch (sec. 8C): This function is designed to trigger a second
FPM-9020A batch controller's remote START input for a second batching stage. When the
batch starts, the current output remains at 0 mA until the end of the batch, then jumps to 20

mA for 500 milliseconds. The 500 millisecond current pulse triggers the second FPM-9020A's remote START
terminal to start the second batch stage.

Batch running...

0%

valve

20 mA
4 mA

Batch running...

0%

0 mA

100%

valve

100%

20 mA
500ms

10. Menu Functions

*Note: BATCH/VIEW Menu steps B - E MUST be selected for
CALIBRATE Menu (sec. 10.2) or OPTIONS Menu (sec. 10.4) access.

Press & hold ENTER key
for menu
access:

ENTER

BATCH/

VIEW

(See Note*)

2

seconds

5

seconds

CALIBRATE

(sec. 10.2)

OPTIONS

(sec. 10.4)

Menus:

• BATCH/VIEW menu (sec. 10.1): The BATCH/VIEW menu is

displayed during standard operation. The ENTER key controls batch
start, batch stop, and batch resume operations. While a batch is
not running, the operator can navigate freely through the menu by
pressing either UP or DOWN arrow keys. While a batch is
running, pressing either UP or DOWN arrow keys displays Time
left, Flow rate, and Volume batched information. The BATCH/
VIEW menu also offers a programmable batch size and resettable
totalizer feature that allows the operator to reset the displayed total
at the press of a button.

• CALIBRATE Menu (sec. 10.2): The CALIBRATE menu contains all
critical display setup and output parameters. A simple security code
feature prevents unauthorized tampering. The operator is required
to enter a simple access code for menu access. The same code
also unlocks OPTIONS menus.

• OPTIONS Menu (sec. 10.4): The OPTIONS menu contains setup
and display features that are seldom accessed for minor display or
output adjustments.

10.1 BATCH/VIEW Menu (example)

• Menu steps B - E cannot be accessed when a batch is running. Press ENTER to stop batch cycle.

• Steps B - E MUST be selected for CALIBRATE Menu (sec. 10.2) or OPTIONS Menu (sec. 10.4) access.

To Step E

A.

B.

→

Batch

Start

Stop

Resume

or

start

Batch Volume:

100.000 Gallons>
Programmable

Batch Volume

Main Batching Sequence

0.0 Gallons

ENTER

<ENTER> to Start

40.3 Gallons

ENTER

<ENTER> to Stop

Volume batched

40.3 Gallons

ENTER

Resume Start

Resume or start

(sec. 10.4D)
OPTIONS =

Batch Volume:

200.500 Gallons

1. Enter volume

ENTER

2.

OR

To exit without
changes:

Save

quick

press

Count Up
selected
(sec.10.4K)

While a batch
is running...

Time Left: <1 min
<ENTER> to Stop

Time Left

60.5 Gallons/m
<ENTER> to Stop

Flow rate

40.3 Gallons
<ENTER> to Stop

Volume batched

(sec. 10.4D)
OPTIONS =

Batch Volume:
Key Code: -- -- -- --

Batch Volume:
Key Code:

1. Enter code:

Batch Volume:

200.500 Gallons

2. Enter volume

ENTER

Save

3.

****

← Back to Step B

Gallons X 1

C.

Total:1234567.8>
Resettable Totalizer

Gallons X 1

D.

∞Total:1234567.8

Permanent Total

Overrun: Manual

E.

0.00000 Gallons
Overrun compensation

(sec. 10.4D)

OPTIONS =

Reset Total?

1234567.8

1.

2.

OR

To exit without
changes:

D.

E.

Shown only when "advanced" mode is chosen

(sec. 10.4E)

(sec. 10.4D)
OPTIONS =

Reset Total?
Key Code: -- -- -- --

ENTER

Press to reset

1. Enter code:

Reset Total?

0000000.0
Reset Total?:

1234567.8

ENTER

2.

quick

press

Permanent Total cannot be reset.

Reset Total?:

3.

0000000.0

Reset Total?
Key Code:

Press to reset

****

To step C

←

→

To step A

10.2 CALIBRATE Menu (factory defaults shown in menu column 1)

CALIBRATE: -- -- -- -­Enter Key Code

Press keys in sequence to continue,
****

1

Choose:

G

↓

Batch Units:

A.

Gallons >

Batch units

Flow Timebase:

B.

m >

Flow timebase

Auto Calibrate:

C.

Batch K-Factor >

Auto Calibrate

Procedure

Accurate reference

container required.

See procedure

(sec. 10.3)

Display shown only
when advanced mode
(sec.10.4E) and manual
overrun comp. (sec.10.4G)
is selected.

To step D

To return
to VIEW:

→

quick

press

will appear during code entry.

2

Change:

Batch Units:
Liter

Flow Time Base:
s S m M h H d D

Auto Calibrate:
<ENTER> to Start

Auto Calibrate:

ENTER

<ENTER> to Stop

Start

volume?

D. Overrun comp.

To restore original value:

Auto Cal Volume:

ENTER

XX.XXX Gallons

Stop

A.

Reenter

Overrun Volume:
XX.XXX Gallons

Set batch units:
Aa - Zz, 0 - 9,
/, _

Set timebase:
S=seconds,
M=minutes,
H=Hours,
D=Days

Enter volume

Batch K-Factor:

1234.5
Batch K-Factor

ENTER

1234.3

B.

Accept

K-Factor?

K-Factor?

Batch

C.

Modify

ENTER

Save

Cancel

OR

ENTER

Save

quick

press

3

Save:

ENTER

"SAVING"

briefly

displays

Back to step C

←

Batch K-Factor:

D.

60.000 >
Batch K-Factor

Total Units:

E.

Gallons x 1 >

Totalizer units

Total K-Factor:

F.

60.000 >

Totalizer K-Factor

Last CAL:

G.

01-01-98

Last calibration

To return
to VIEW:

←

To step A

Batch K-Factor:

3456.7

Total Units:
Liters X100

Total K-Factor:

3456.7

Last CAL:
01-01-98

To restore original value:

quick

press

Set batch
K-Factor:

0.0001 - 99999.
(see note*)

Set totalizer
units: Az - Zz,
0 - 9, /, _
(Label use only)

Set totalizer
K-Factor:

0.0001 - 99999.
(see note*)

Last CAL: Sets user
defined date

quick

press

ENTER

"SAVING"

briefly

displays

*Note: Batch and totalizer K-Factor settings represent the number of
pulses generated by the compatible OMEGA flow sensor for each
engineering unit of fluid measured (published in the flow sensor
manual).

10.3 Auto Calibration Procedure

The auto calibrate procedure (sec. 10.2C) calculates a custom flow sensor/batch K-Factor based on volumetric measurement for more precise
batching. This process will compensate for installation abnormalities or nonstandard pipe sizes for maximum batch accuracy. An accurate
measurement reference container (e.g. known tank volume) is required for this procedure. If auto calibration is impractical for your batch system,
perform manual calibration using the K-Factors published in your flow sensor manual.

FPM-9020A

Requirements:

A. The flow sensor must be installed in the actual batch pipeline.
B. The flow control valve can be connected to the common (C) and

normally open (NO) batch contact terminals (sec. 4) or the current
output terminals (sec. 8B).

C.Either the batch contact or current output MUST be used to energize

and de-energize the main flow control valve which starts and stops
fluid flow into the known reference container.

D. Follow the steps outlined in the auto calibration procedure

(sec. 10.2C) to obtain your batch system's custom K-Factor.

WARNING!

The auto calibration procedure generates a custom batch K-Factor. The batch and Totalizer K-Factors are independent from one
another. ALWAYS reenter your totalizer K-Factor after performing the auto calibration procedure.

60

40

Batch Option

80

20

Batch %

100

0

Batch contact terminals (sec. 4) OR
4-20 mA valve control terminals (sec. 8B)

ENTER

Flow Sensor

Flow control valve

100

80
60
40
20

0

Reference Container

10.4 OPTIONS Menu (factory defaults shown in menu column 1)

OPTIONS: -- -- -- -­Enter Key Code

1

Choose:

K↓

Contrast:

A.

3 >

Contrast

Display Decimal:

B.

*****.*

Flow decimal

Total Decimal:

C.

*******

Totalizer decimal

Lock:

D.

OFF >

VIEW Menu Lock

Operating Mode:

E.

Advanced >

Operation mode

Pulse Output:

F.

Totalizer >

Pulse Output

To step G

To return
to VIEW:

Press keys in sequence to continue,

will appear during code entry.

****

2

Change:

**

Set contrast:
5 levels

Set flow decimal:

******

. -

**.****

Set totalizer
decimal:

********

. -

******.**

Set VIEW Menu
lock:

On= Off=

Set operation
mode:
Simple or

A

dvanced F - H

End of Batch
(EOB)

Totalizer
(CNT)

quick

press

Contrast:
1 2 3 4 5

Display Decimal:

.

>

.

>

*

Advanced mode selected (step E)

→

quick

press

Total Decimal:

Lock:
Off On

Operating Mode:
Simple Advanced

To restore original value:

****

******. **

Set pulse output (sec. 9.2):

Pulse Output:
End of Batch

Pulse Output:
Totalizer

3

Save:

ENTER

"SAVING"

briefly

displays

←

Back to step F

Overrun Comp:

G.

Manual >

Batch contact

Overrun Volume:

0.00000 Gallons>
Batch contact

Option Contact:

H.

Missing Signal >

Option contact

Two Stage
Setpoint%: 95.0>

Option Contact

Overrun Alarm:

1.00000 Gallons>
Option Contact

Two Stage, Overrun Alarm, End of Batch, or Off

Missing Signal
Alarm: On >

Option Contact

Overrun Comp:
Auto Manual

Manual overrun comp selected (step G):

Overrun Volume:

0003.75 Gallons

Set operation mode (sec. 9.2):

Option Contact:
Missing Signal

Option Contact:
Two Stage

Option Contact:
Overrun Alarm

Option Contact:
End of Batch

Two Stage mode selected

Two Stage
Setpoint%: 99.5

Overrun Alarm mode selected

Overrun Alarm:

0002.50 Gallons

mode selected

Missing Signal
Alarm: Off On

Set overrun
compensation:
automatic
or manual
(sec. 9.2)

Set overrun
volume:

0.00000 -

999999.

Option Contact:
Off

Set two stage
setpoint %:

0.00 - 100.

Set overrun alarm
volume: 0.00001 -

999999.

Missing signal
alarm:
On or Off

Missing
Signal

Two
Stage

Overrun
Alarm

End of
Batch

Turn
off

ENTER

"SAVING"

briefly

displays

Menu Navigation

• Advanced mode chosen (step E): menu continues, steps F - I.

• Simple mode chosen (step E): down arrow key advances to top of
menu (step A).

NOT shown if Missing Signal Alarm is Off (step H)

Missing Signal

I.

Delay: 30.0 sec >

Option Contact

Current Output:

J.

BatchCompletion>

Current output

Count Direction:

K.

Up >

Batch display count

To return
to VIEW:

←

To step A

Missing Signal
Delay: 25.0 sec

Set operation mode (sec. 9.2):

Current Output:
Batch Completion

Current Output:
Valve Control

Count Direction:
Up Down

To restore original value:

quick

press

Set missing
signal time
delay: 0.10 -

999. sec.

Current Output:
End of Batch

Batch display
count direction:
Up or Down

Batch
Completion

Valve
Control

End of
Batch

quick

press

11. Parts and Accessories

Splashproof rear cover
#FPM-5000-SBCK

• Power supply, 115 VAC - 24 VAC, #3-5000.075

• Front snap-on bezel, #3-5000.525

• FPM-9020A instruction sheet #M-2977

12. Specifications

General

Sensor compatibility: OMEGA FP-5200, FP-2541, FP-5000,

FP-6000 Series Flow Sensors
Accuracy: ±0.5% of batch reading
Input: Optically isolated

Enclosure:

• Rating: NEMA 4X/IP65 front

• Dimensions: 1/4 DIN, 96 x 96 x 88 mm (3.8 x 3.8 x 3.5 in.)

• Case materials: ABS plastic

• Keypad material: Sealed 4-key silicone rubber

• Weight: Approximately 500 g (18 oz.)

Display:

• Type: Microprocessor controlled air-core meter movement and

alphanumeric 2 x 16 LCD

• Update rate: <200 ms

• Contrast: User selected

• Alarm annunciators: green batch LED (left), red option LED (right)

Totalizers:

• 8-digit resettable with security option

• 8-digit non-resettable

5 x 5 inch adapter plate
for OMEGA retrofit
#FPM-5000-RAK

Agency Approvals

•CE

• Manufactured under ISO 9001

Electrical

Power:

• 12 to 24 VDC or 12 to 24 VAC, unregulated, 50-60 Hz,
10 W max.

Contacts (2 sets):

• Mechanical SPDT contacts

• Maximum voltage rating: 5 A @ 30 VDC, 5 A @ 125 VAC, or
3 A @ 250 VAC, (power factor = 1.0)

Current output:

• 4 to 20 mA, non-isolated, internally powered

• Update rate: <200 ms

• Max loop impedance: 350 Ω max with a 12 V instrument supply
voltage, 950 Ω max with a 24 V instrument supply voltage

• Accuracy: ±0.1% of max range

Totalizer (CNT)/End of batch (EOB) pulse outputs:

• Open-collector transistor, optically isolated, 5 mA max. sink,
28 VDC max. pull-up voltage, 130 ms (CNT) pulse width

• End of batch pulse output 500 ms (fixed)

Optional surface mount
bracket #FPM-5000-MB

Environmental

Operating temp.: -10 to 55 °C (14 to 131 °F), 50 °C (122 °F)

max. with optional rear cover
Storage temp.: -15 to 80 °C (5 to 176 °F)
Relative humidity: 0 to 95%, non-condensing
Altitude: 4000 m max.
Pollution degree: 2

Internal EOB/CNT Circuit

+

100 Ω

GND

Noise immunity: EN50082-2
Noise emissions: EN55011
Safety: EN61010-1

SIDE VIEW

Mounting Clamp (2 ea.)

Optional FPM-5000-SBCK splashproof back cover

88 mm
(3.5 in.)

Mounting Panel

Panel
Gasket

91 mm
(3.6 in.)

96 mm
(3.8 in.)

76 mm (3 in.)

88 mm (3.5 in.)

96 mm (3.8 in.)

Dimensions:

96 mm (3.8 in.)

60

Batch Option

40

%

Batch

20

80

Front

View

0

Freq. IN

Freq. IN

Std. Sensor

®

Model FPM-9020A

88 mm (3.5 in.)

+

Gnd

CNT/EOB

Iso. Gnd

output

Sen. Pwr.

Open Collector
Sensor

12-24 V

10 W

NO

+

-

Option

Start

Stop

Remote

C

100

96 mm
(3.8 in.)

ENTER

®

+

-

Rsm

RTN

Batch

Current
output

88 mm
(3.5 in.)

Patent No. D 376,328

Batch

NC

NO

C

NC

92 x 92 mm

(3.62 x 3.62 in.)

Rear

View

13. Quick Reference Menu Parameters

13.1 VIEW Menu Setup Parameters (sec. 10.1)

A.

B.

C.

D.

Overrun: Manual

E.

0.00000 Gallons

Menu

Parameters

100.0 Gallons
<ENTER> to Start

Batch Volume:

100.000 Gallons>

Gallons X 1
Total:1234567.8>

Gallons X 1
∞Total:1234567.8

Press ENTER to start, stop,

Display

Description

or resume batch

Programmed

batch volume

Resettable

totalizer

Permanent

totalizer

• Overrun mode

• Overrun volume

Range

See programmed

batch volume B

0.00001 - 999999.

000000.00 - 99999999.

000000.00 - 99999999.

Manual or Auto

0.00000 - 999999.

Panel

cutout

Factory

Default

100.000
Gallons

100.000
Gallons

0000000.0

0000000.0

00000.0

13.2 CALIBRATE Menu Setup Parameters (sec. 10.2)

Batch Units:

A.

Gallons >

Flow Timebase:

B.

m >

Auto Calibrate:

C.

Batch K-Factor >

Batch K-Factor:

D.

60.000 >

Total Units:

E.

Gallons x 1 >

Total K-Factor:

F.

60.000 >

Last CAL:

G.

01-01-98

Menu

Parameters

Display

Description

Batch units

Flow timebase

Optional volumetric

calibration

Batch K-Factor

Total units

Total K-Factor

Last Calibration

date

13.3 OPTIONS Menu Setup Parameters (sec. 10.4)

Menu

Parameters

Display

Description

Range

Aa - Zz, 0 - 9, /, _

(8-digits max.)

Ss, Mm, Hh, Dd

n/a

0.0001 - 99999.

Az - Zz, 0 - 9, /, _

(15-digits max.)

0.0001 - 99999.

00 - 00 - 00 to

39 - 39 - 99

Range

Factory

Default

_Gallons

m

(m= minutes)

n/a

60.000

Gallons X 1

60.000

01 - 01 - 98

Factory

Default

_ = blank display
digit option

_ = blank display
digit option

Contrast:

A.

3 >
Display Decimal:

B.

*****.*

Total Decimal:

C.

*******

Lock:

D.

OFF >
Operating Mode:

Advanced >

E.

Pulse Output:
Totalizer >

F.

Overrun Comp:
Manual >

G.

Overrun Volume:

0.00000 Gallons>
Option Contact:

Missing Signal >

H.

Two Stage
Setpoint%: 95.0>

Overrun Alarm:

1.00000 Gallons>
Missing Signal

Alarm: On >

I.

Missing Signal
Delay: 30.0 sec >

J.

Current Output:
BatchCompletion>

>

.

Display contrast

Flow

decimal

Total

>

*

decimal

VIEW menu total/batch

volume reset access code

Simple or
Advanced

Pulse output

operation mode

Overrun compensation

mode

Overrun

volume

Option contact

mode

Option contact,

two stage mode

Option contact,

overrun alarm mode

Missing signal

alarm

Missing signal

alarm delay

Current output mode

******.** to ********.

Missing signal, Two stage,

Overrun alarm, End of Batch,

0 to 5

**.*** to *****.

On or Off

n/a

End of Batch or

Totalizer

Manual or Auto

0.00000 - 999999.

Off

0.00 % - 100. %

0.00001 - 999999.

On or Off

0.10 - 999
seconds

Batch Completion, Valve

control, or

End of Batch

3

****.*

*******.*

Off

Advanced

Totalizer

Manual

0.00000 Gallons

Missing

signal

95.0%

1.00000 Gallons

On

0.10 seconds

Batch

Completion

Count Direction:

K.

Down >

Batch count direction

Count up or

down

Count

up

14. Maintenance

Clean the instrument case and front panel with a soft cloth and mild liquid soap solution.

15. Troubleshooting

Display Problem Solution

-- -- -- --Gallons/m
<ENTER> to START

Display timebase too large Change flow timebase (S=Seconds, M=Minutes, H=Hours, D=Days) in

CALIBRATE menu to a smaller value (e.g. GPD to GPM)

Time Left - - - min
<ENTER> to Stop

-0001.8 Gallons
<ENTER> to Start

Flow K-Factor
can not be zero be zero

Total K-Factor
can not be zero zero

Must be between

0.10 - 999

Overrun Volume
can not be zero

Power Failure
Resume Clear

Remaining batch time greater than Display will show actual remaining minutes after the remaining batch time
999 minutes (overrange) is less than 999 minutes

Flow rate detected after batch end Repair leaky or stuck flow shutoff valve.

Flow (batch) display K-Factor can not Enter K-Factor greater than zero (sec. 10.2D)

Totalizer K-Factor can not be Enter K-Factor greater than zero (sec. 9.2E)

Missing signal time delay must be set Enter missing signal time delay within 0.10 - 999 seconds (sec. 10.4I)
for 0.10 - 999 seconds

Overrun alarm volumetric setting Enter overrun alarm volumetric setpoint within 0.00100 - 999999.
must be within 0.00100 - 999999. engineering units (sec. 10.4H)
engineering units

Instrument power interrupted during Use RIGHT arrow key to select "Resume" or "Clear". Selecting resume will
active batch process continue the batch from the point where the power interruption occurred.

Selecting clear will clear the power failure. After your selection has been
made, press ENTER to continue.

SETUP READ ERROR
Press any Key setup menu entry

Power fault occurred while saving Press any key to reload factory defaults then reprogram flow system setup

Notes:

parameters. Note: Totalizer displays remain undisturbed and will
resume after instrument reset.