Omega Products FPM-9020A Installation Manual

Page 1
OMEGA FPM-9020A Batch Controller Instructions
NC
C
NO
NC
C
NO
Batch
Option
flow
AC or DC
power
valve
FPM-9020A Terminals
CAUTION!
• Refer to this instruction manual for more details.
• Remove power to unit before wiring input and output connections.
• Follow instructions carefully to avoid personal injury.
Contents
1. Dial Selection
2. Power Connection
3. Compatible Sensor Wiring
4. Batch Contact Wiring
5. Remote Control Wiring
6. End of Batch/Counter Pulse Output Wiring
7. Option Contact Wiring Options
8. Current Output Wiring Options
9. FPM-9020A Operation Modes
10. Menu Functions
11. Parts and Accessories
12. Specifications
13. Quick Reference Menu Parameters
14. Maintenance
15. Troubleshooting
1. Dial Selection
The analog display shows percentage of batch complete 0 - 100%, or percentage of remaining batch 100 - 0% on the reversible dial face plate. Meter deflection is fixed from left to right. The instrument is shipped with the percentage of batch complete 0 - 100% scale shown. Reverse the face plate for either scale, as desired.
0 - 100
ALARM 1
%
Batch
ALARM 2
100
BA
C
ALARM 1
Batch
0
D
0
%
ALARM 2
100
3. Compatible Sensor Wiring
2. Power Connection
CAUTION! Never connect 115 VAC or 230 VAC to rear power terminals. High voltage AC will damage instrument and
void warranty.
FPM-9020A
-
Terminals
-
External power supply
12 - 24 VDC
= Double Insulated = DC or AC power
12-24 V
10 W
+
OR
12 - 24 VAC
+
Technical Notes:
• Maximum 4-20 mA loop impedance (sec. 8A) is affected by the supply voltage.
• To reduce the possibility of noise interference, isolate AC power lines from signal lines.
4. Batch Contact Wiring
See section 9 for simple and advanced mode configuration options.
OMEGA Sensors:
Red Black Shld.
Red Black Shld.
Freq. IN
Freq. IN
Std. Sensor
Technical Notes:
• To reduce the possibility of noise interference, route sensor cable away from AC power lines.
Iso. Gnd
Sen. Pwr.
Open Collector Sensor
FPM-9020A Terminals
FP-5300 FP-5200 FP-6000
FP-5061 FP-5072 2536 FP-2541 Vortex*
• *Vortex sensor or system frequency output
Technical Notes:
• Maximum alarm contact ratings: 5 A @ 30 VDC, 5 A @ 125 VAC, or 3 A @ 250 VAC
• To reduce the possibility of noise interference, isolate AC power lines from signal lines.
Page 2
5. Remote Control Wiring
6. End of Batch/Counter Pulse Output Wiring
Rear START, STOP, and RESUME (Rsm) terminals can provide remote
Momentary Switch Contacts
(customer supplied)
batch control from a distance using one of four methods:
• Mechanical switch closures (shown)
Start
Stop Resume
• End of batch pulse from a second FPM-9020A (sec. 6)
• End of batch contact closure from a second FPM-9020A (sec. 7C).
FPM-9020A
Terminals
Start
Stop
Remote
Rsm
RTN
• End of batch current pulse from a second FPM-9020A (sec. 8C).
Technical Notes:
• Use 4-conductor shielded cable for remote control lines up to 30 m (100 ft) max.
7. Option Contact Wiring Options
A. Two Stage Shutdown (advanced mode only, sec. 9.2)
FPM-9020A
Option
NO
Batch
C
NC
NO
C
Terminals
NC
See section 9 for simple and advanced mode configuration options.
A. External counter connection
+
5 - 30
VDC
IN
Gnd
Gnd
FPM-9020A Terminals
-
External Counter
10 k
+
CNT/EOB
output
B. Daisy chaining two FPM-9020A
batch controllers together
+
CNT/EOB
output
Gnd
Start
Stop
Remote
Rsm
First FPM-9020A Second FPM-9020A
Technical Notes:
• Use 2-conductor shielded twisted-pair cable for output lines up to 30 m (100 ft.) max.
8. Current Output Wiring Options
A. Batch Completion (simple or advanced mode, sec. 9)
Fuse**
1/8A
+
4 - 20 mA
*
-
RTN
AC or DC
power
Bypass line
Main line
flow
Valve
to tank
Technical Notes:
• Maximum alarm contact ratings: 5 A @ 30 VDC, 5 A @ 125 VAC, or 3 A @ 250 VAC
• To reduce the possibility of noise interference, isolate AC power lines from signal lines.
B. Missing Signal Alarm (simple or advanced mode, sec. 9)
OR
Overrun Alarm (advanced mode only, sec. 9.2)
FPM-9020A
Terminals
Alarm
device
Option
NO
C
NC
Batch
NO
AC or DC
power
C
NC
+
Current
output
FPM-9020A
-
Terminals
Technical Notes:
**1/8A fuse recommended (customer supplied) * 4-20 mA output is internally powered (non-isolated), maximum loop
impedance 350 with a 12 V instrument supply voltage, 950 with a 24 V instrument supply voltage.
To isolate output and prevent ground loop problems:
1. Use monitor device with isolated inputs, or
2. Use separate DC supply for FPM-9020A and monitor device, or
3. Power FPM-9020A with 12 - 24 VAC step down transformer
B. Valve Control (advanced mode only, sec. 9.2)
#5 ( + )
4 - 20 mA
#6 ( - )
+
Current
output
FPM-9020A
-
Terminals
4-20 mA electronic
actuated valve
Technical Notes:
• Maximum alarm contact ratings: 5 A @ 30 VDC, 5 A @ 125 VAC, or 3 A @ 250 VAC
• To reduce the possibility of noise interference, isolate AC power lines from signal lines.
Technical Notes:
• Output compatible with 4-20 mA electronic actuated valves.
• Max loop impedance: 350 max with a 12 V instrument supply voltage, 950 max with a 24 V instrument supply voltage
Page 3
0%
100%
Batch running...
4 mA
20 mA
Section 7 Continued...
Section 8 Continued...
C. End of Batch Pulse (advanced mode only, sec. 9.2)
Daisy chaining two FPM-9020A batch controllers together for a second batching stage.
C. End of Batch Pulse (advanced mode only, sec. 9.2) Daisy chaining two FPM-9020A batch controllers together for a second batching stage.
FPM-9020A
NC
NO
Batch
C
Option
NO
C
First FPM-9020A
FPM-9020A
Technical Notes:
• Use 2-conductor shielded twisted-pair cable for contact lines up to 30 m (100 ft.) max.
NC
Second
Terminals
Start
Stop
Remote
Rsm
RTN
+
Current
output
First FPM-9020A
FPM-9020A
-
Terminals
Rsm
RTN
Stop
Start
Remote
Second FPM-9020A
Technical Notes:
• Wiring MUST be connected exactly as shown.
• Use 2-conductor shielded twisted-pair cable for output lines up to 30 m (100 ft) max.
9. FPM-9020A Operation Modes
This section gives a detailed description of the FPM-9020A's simple and advanced operation modes (sec. 14) and how they affect the batch contact, End of batch/totalizer output, option contact, and current output.
9.1 Simple Operation Mode
• Batch Contact (sec. 4): In simple mode, the batch contact is dedicated for on/off control. It is energized at the start of a batch and
de-energized at the end of a batch. It also de-energizes when STOP is selected from the front keypad or initiated by a remote contact closure to the rear STOP terminals (sec. 5). A RESUME command can also be initiated by either method to complete the batch. The front panel batch indicator turns on when the batch contact is energized.
• Counter/End of Batch Pulse Output (sec. 6): In simple mode, the output is configured as a counter pulse output. The output emits a 130 millisecond pulse for each engineering (total) unit measured. The output is a open collector type which requires an external pull up resistor and power supply for external counter use (sec. 6).
• Option Contact - Missing Signal Alarm (sec. 7B): This function provides alarm capability if flow is not detected in 30 seconds after a batch cycle starts. If the flow sensor signal is missing, the option contact energizes and the front panel contact indicator turns on, signaling the missing sensor signal. The batch contact also de-energizes, closing the flow control valve and stopping the batch. The alarm condition will remain until the front panel ENTER key is pressed or a remote contact closure is made to the rear STOP terminal (sec. 5).
Batch started...
Sensor input option contact batch contact
• Current Output - Batch Completion (sec. 8A): This function is offered in the simple or advanced operation mode. The output is a linear increase from 4 mA at batch start to 20 mA at batch end.
9.2 Advanced Operation Mode
Overrun Comp: automatic manual
for valve closing time and eliminating batch overrun. Automatic overrun compensation counts sensor pulses during the batch cycle, and any excess pulses after the batch stops. The instrument calculates the estimated batch overrun based on the additional sensor pulses, then automatically reduces the next batch size for the next batch. During the next batch cycle, the batch contact de-energizes early, thus closing the flow control valve early and eliminating batch overrun.
• Batch Contact (sec. 4) The batch contact is dedicated for on/off control and is either manually or automatically compensated for batch overrun. Manual overrun compensation allows the operator to compensate for valve closure time in a batching system. The operator is prompted to enter a batch volume that de-energizes the batch contact early, compensating
• Counter/End of Batch Pulse Output (sec. 6): In advanced mode, the output can be configured as either a counter pulse output (sec. 9.1) or as an end of batch pulse output. When configured as an end of batch pulse, the output emits a 500 millisecond pulse at the completion of every batch. The output is a open collector type which requires an external pull up resistor and power supply for external counter use (sec. 6).
Page 4
batch contact
Option contact
0%
100%
500ms
Batch running...
Option Contact: Two Stage
Option Contact - Two Stage Shutdown (sec. 7A): This function is designed to prevent over filling or to minimize water hammer. Both the batch and the option contact are
energized when the batch starts. The option contact then de-energizes at a programmed batch percentage, forcing flow through a smaller bypass line to reduce the fill rate. After the entire batch is measured, the batch contact de-energizes, completing the sequence. Front keypad and remote START, STOP, and RESUME inputs (sec. 5) also control the option contact. The front panel contact indicator turns on when the option contact is energized.
Batch running...
0%
Option contact
batch contact
90%
100%
Option Contact: Overrun Alarm
• Option Contact - Overrun Alarm (sec. 7B): This function provides overrun alarm
capability for detecting a leaky or stuck valve. If the programmed batch overrun volume is
measured after the batch ends, the option contact is energized and the front panel contact indicator turns on, alarming the operator that the flow shut off valve is leaking or stuck open. To cancel alarm, press the ENTER key (or remote STOP switch) once. The overrun alarm will retrigger if the condition persists.
Option Contact: End of Batch
• Option Contact - End of Batch Pulse (sec. 7C): This function is designed to trigger an
external batch counter or second FPM-9020A Batch Controller at the end of a batch. The
option contact is energized for 500 milliseconds at the end of every batch cycle. An external power supply switched through the option contact's common (COM) and normally open (NO) terminal provides a pulse for triggering these devices.
Option Contact: Missing Signal
• Option Contact - Missing Signal Alarm (sec. 7B): The missing signal alarm represents a missing sensor signal after batch start-up. An adjustable time delay entry (in seconds) is offered which specifies how long the instrument will wait after batch start-up before initiating the missing signal alarm. See simple operation mode (sec. 9.1) for alarm operation details.
Option Contact: Off
Missing Signal Alarm: On
• Option Contact On/Off (sec. 10.4H): This function enables or disables the option contact and front panel option LED.
When the option contact is configured "Off", the option contact and front panel LED are disabled.
• Missing Signal Alarm On/Off (sec. 10.4H):
Missing signal alarm is always enabled (factory default sec. 9.1) even if the option contact is selected to be a different
function. This function is designed to completely disable the missing signal alarm, if desired. NOTE: If disabled, the batch contact is NOT affected and will NOT signal the operator or stop the running batch if there is a problem.
Batch running...
0%
Option contact
batch contact
100%
Overrun
Current Output: Batch Completion
Current Output: Valve Control
• Current Output - Batch Completion (sec. 8A): In advanced mode, the current output functions identical to the simple operation mode. See the simple operation mode explanation above.
• Current Output - Valve Control (sec. 8B): This function is designed for use with 4-20 mA electronic actuated values for preventing overflow or minimizing water hammer. When a batch starts, the current output is held at 20 mA, forcing the actuated valve to the full open position. Near batch end, the output gradually ramps downward to slow the flowrate, then
drops to 4 mA closing the valve and ending the batch. Front keypad and remote START, STOP, and RESUME inputs also control the output (sec. 5). A STOP command any time during a batch sequence will force the output to 4 mA and close the valve. (Note: for optimum performance, the batch process should last at least 1 minute!)
Current Output: End of Batch
• Current Output - End of Batch (sec. 8C): This function is designed to trigger a second FPM-9020A batch controller's remote START input for a second batching stage. When the batch starts, the current output remains at 0 mA until the end of the batch, then jumps to 20
mA for 500 milliseconds. The 500 millisecond current pulse triggers the second FPM-9020A's remote START terminal to start the second batch stage.
Batch running...
0%
valve
20 mA 4 mA
Batch running...
0%
0 mA
100%
valve
100%
20 mA 500ms
Page 5
10. Menu Functions
*Note: BATCH/VIEW Menu steps B - E MUST be selected for CALIBRATE Menu (sec. 10.2) or OPTIONS Menu (sec. 10.4) access.
Press & hold ENTER key for menu access:
ENTER
BATCH/
VIEW
(See Note*)
2
seconds
5
seconds
CALIBRATE
(sec. 10.2)
OPTIONS
(sec. 10.4)
Menus:
• BATCH/VIEW menu (sec. 10.1): The BATCH/VIEW menu is
displayed during standard operation. The ENTER key controls batch start, batch stop, and batch resume operations. While a batch is not running, the operator can navigate freely through the menu by pressing either UP or DOWN arrow keys. While a batch is running, pressing either UP or DOWN arrow keys displays Time left, Flow rate, and Volume batched information. The BATCH/ VIEW menu also offers a programmable batch size and resettable totalizer feature that allows the operator to reset the displayed total at the press of a button.
• CALIBRATE Menu (sec. 10.2): The CALIBRATE menu contains all critical display setup and output parameters. A simple security code feature prevents unauthorized tampering. The operator is required to enter a simple access code for menu access. The same code also unlocks OPTIONS menus.
• OPTIONS Menu (sec. 10.4): The OPTIONS menu contains setup and display features that are seldom accessed for minor display or output adjustments.
10.1 BATCH/VIEW Menu (example)
• Menu steps B - E cannot be accessed when a batch is running. Press ENTER to stop batch cycle.
• Steps B - E MUST be selected for CALIBRATE Menu (sec. 10.2) or OPTIONS Menu (sec. 10.4) access.
To Step E
A.
B.
Batch
Start
Stop
Resume
or
start
Batch Volume:
100.000 Gallons> Programmable
Batch Volume
Main Batching Sequence
0.0 Gallons
ENTER
<ENTER> to Start
40.3 Gallons
ENTER
<ENTER> to Stop
Volume batched
40.3 Gallons
ENTER
Resume Start
Resume or start
(sec. 10.4D) OPTIONS =
Batch Volume:
200.500 Gallons
1. Enter volume
ENTER
2.
OR
To exit without changes:
Save
quick
press
Count Up selected (sec.10.4K)
While a batch is running...
Time Left: <1 min <ENTER> to Stop
Time Left
60.5 Gallons/m <ENTER> to Stop
Flow rate
40.3 Gallons <ENTER> to Stop
Volume batched
(sec. 10.4D) OPTIONS =
Batch Volume: Key Code: -- -- -- --
Batch Volume: Key Code:
1. Enter code:
Batch Volume:
200.500 Gallons
2. Enter volume
ENTER
Save
3.
****
Back to Step B
Gallons X 1
C.
Total:1234567.8> Resettable Totalizer
Gallons X 1
D.
Total:1234567.8
Permanent Total
Overrun: Manual
E.
0.00000 Gallons Overrun compensation
(sec. 10.4D)
OPTIONS =
Reset Total?
1234567.8
1.
2.
OR
To exit without changes:
D.
E.
Shown only when "advanced" mode is chosen
(sec. 10.4E)
(sec. 10.4D) OPTIONS =
Reset Total? Key Code: -- -- -- --
ENTER
Press to reset
1. Enter code:
Reset Total?
0000000.0 Reset Total?:
1234567.8
ENTER
2.
quick
press
Permanent Total cannot be reset.
Reset Total?:
3.
0000000.0
Reset Total? Key Code:
Press to reset
****
To step C
To step A
Page 6
10.2 CALIBRATE Menu (factory defaults shown in menu column 1)
CALIBRATE: -- -- -- -­Enter Key Code
Press keys in sequence to continue, ****
1
Choose:
G
Batch Units:
A.
Gallons >
Batch units
Flow Timebase:
B.
m >
Flow timebase
Auto Calibrate:
C.
Batch K-Factor >
Auto Calibrate
Procedure
Accurate reference
container required.
See procedure
(sec. 10.3)
Display shown only when advanced mode (sec.10.4E) and manual overrun comp. (sec.10.4G) is selected.
To step D
To return to VIEW:
quick
press
will appear during code entry.
2
Change:
Batch Units: Liter
Flow Time Base: s S m M h H d D
Auto Calibrate: <ENTER> to Start
Auto Calibrate:
ENTER
<ENTER> to Stop
Start
volume?
D. Overrun comp.
To restore original value:
Auto Cal Volume:
ENTER
XX.XXX Gallons
Stop
A.
Reenter
Overrun Volume: XX.XXX Gallons
Set batch units: Aa - Zz, 0 - 9, /, _
Set timebase: S=seconds, M=minutes, H=Hours, D=Days
Enter volume
Batch K-Factor:
1234.5 Batch K-Factor
ENTER
1234.3
B.
Accept
K-Factor?
K-Factor?
Batch
C.
Modify
ENTER
Save
Cancel
OR
ENTER
Save
quick
press
3
Save:
ENTER
"SAVING"
briefly
displays
Back to step C
Batch K-Factor:
D.
60.000 > Batch K-Factor
Total Units:
E.
Gallons x 1 >
Totalizer units
Total K-Factor:
F.
60.000 >
Totalizer K-Factor
Last CAL:
G.
01-01-98
Last calibration
To return to VIEW:
To step A
Batch K-Factor:
3456.7
Total Units: Liters X100
Total K-Factor:
3456.7
Last CAL: 01-01-98
To restore original value:
quick
press
Set batch K-Factor:
0.0001 - 99999. (see note*)
Set totalizer units: Az - Zz, 0 - 9, /, _ (Label use only)
Set totalizer K-Factor:
0.0001 - 99999. (see note*)
Last CAL: Sets user defined date
quick
press
ENTER
"SAVING"
briefly
displays
*Note: Batch and totalizer K-Factor settings represent the number of pulses generated by the compatible OMEGA flow sensor for each engineering unit of fluid measured (published in the flow sensor manual).
10.3 Auto Calibration Procedure
The auto calibrate procedure (sec. 10.2C) calculates a custom flow sensor/batch K-Factor based on volumetric measurement for more precise batching. This process will compensate for installation abnormalities or nonstandard pipe sizes for maximum batch accuracy. An accurate measurement reference container (e.g. known tank volume) is required for this procedure. If auto calibration is impractical for your batch system, perform manual calibration using the K-Factors published in your flow sensor manual.
FPM-9020A
Requirements:
A. The flow sensor must be installed in the actual batch pipeline. B. The flow control valve can be connected to the common (C) and
normally open (NO) batch contact terminals (sec. 4) or the current output terminals (sec. 8B).
C.Either the batch contact or current output MUST be used to energize
and de-energize the main flow control valve which starts and stops fluid flow into the known reference container.
D. Follow the steps outlined in the auto calibration procedure
(sec. 10.2C) to obtain your batch system's custom K-Factor.
WARNING!
The auto calibration procedure generates a custom batch K-Factor. The batch and Totalizer K-Factors are independent from one another. ALWAYS reenter your totalizer K-Factor after performing the auto calibration procedure.
60
40
Batch Option
80
20
Batch %
100
0
Batch contact terminals (sec. 4) OR 4-20 mA valve control terminals (sec. 8B)
ENTER
Flow Sensor
Flow control valve
100
80 60 40 20
0
Reference Container
Page 7
10.4 OPTIONS Menu (factory defaults shown in menu column 1)
OPTIONS: -- -- -- -­Enter Key Code
1
Choose:
K
Contrast:
A.
3 >
Contrast
Display Decimal:
B.
*****.*
Flow decimal
Total Decimal:
C.
*******
Totalizer decimal
Lock:
D.
OFF >
VIEW Menu Lock
Operating Mode:
E.
Advanced >
Operation mode
Pulse Output:
F.
Totalizer >
Pulse Output
To step G
To return to VIEW:
Press keys in sequence to continue,
will appear during code entry.
****
2
Change:
**
Set contrast: 5 levels
Set flow decimal:
******
. -
**.****
Set totalizer decimal:
********
. -
******.**
Set VIEW Menu lock:
On= Off=
Set operation mode: Simple or
A
dvanced F - H
End of Batch (EOB)
Totalizer (CNT)
quick
press
Contrast: 1 2 3 4 5
Display Decimal:
.
>
.
>
*
Advanced mode selected (step E)
quick
press
Total Decimal:
Lock: Off On
Operating Mode: Simple Advanced
To restore original value:
****
******. **
Set pulse output (sec. 9.2):
Pulse Output: End of Batch
Pulse Output: Totalizer
3
Save:
ENTER
"SAVING"
briefly
displays
Back to step F
Overrun Comp:
G.
Manual >
Batch contact
Overrun Volume:
0.00000 Gallons> Batch contact
Option Contact:
H.
Missing Signal >
Option contact
Two Stage Setpoint%: 95.0>
Option Contact
Overrun Alarm:
1.00000 Gallons> Option Contact
Two Stage, Overrun Alarm, End of Batch, or Off
Missing Signal Alarm: On >
Option Contact
Overrun Comp: Auto Manual
Manual overrun comp selected (step G):
Overrun Volume:
0003.75 Gallons
Set operation mode (sec. 9.2):
Option Contact: Missing Signal
Option Contact: Two Stage
Option Contact: Overrun Alarm
Option Contact: End of Batch
Two Stage mode selected
Two Stage Setpoint%: 99.5
Overrun Alarm mode selected
Overrun Alarm:
0002.50 Gallons
mode selected
Missing Signal Alarm: Off On
Set overrun compensation: automatic or manual (sec. 9.2)
Set overrun volume:
0.00000 -
999999.
Option Contact: Off
Set two stage setpoint %:
0.00 - 100.
Set overrun alarm volume: 0.00001 -
999999.
Missing signal alarm: On or Off
Missing Signal
Two Stage
Overrun Alarm
End of Batch
Turn off
ENTER
"SAVING"
briefly
displays
Menu Navigation
• Advanced mode chosen (step E): menu continues, steps F - I.
• Simple mode chosen (step E): down arrow key advances to top of menu (step A).
NOT shown if Missing Signal Alarm is Off (step H)
Missing Signal
I.
Delay: 30.0 sec >
Option Contact
Current Output:
J.
BatchCompletion>
Current output
Count Direction:
K.
Up >
Batch display count
To return to VIEW:
To step A
Missing Signal Delay: 25.0 sec
Set operation mode (sec. 9.2):
Current Output: Batch Completion
Current Output: Valve Control
Count Direction: Up Down
To restore original value:
quick
press
Set missing signal time delay: 0.10 -
999. sec.
Current Output: End of Batch
Batch display count direction: Up or Down
Batch Completion
Valve Control
End of Batch
quick
press
Page 8
11. Parts and Accessories
Splashproof rear cover #FPM-5000-SBCK
• Power supply, 115 VAC - 24 VAC, #3-5000.075
• Front snap-on bezel, #3-5000.525
• FPM-9020A instruction sheet #M-2977
12. Specifications
General
Sensor compatibility: OMEGA FP-5200, FP-2541, FP-5000,
FP-6000 Series Flow Sensors Accuracy: ±0.5% of batch reading Input: Optically isolated
Enclosure:
• Rating: NEMA 4X/IP65 front
• Dimensions: 1/4 DIN, 96 x 96 x 88 mm (3.8 x 3.8 x 3.5 in.)
• Case materials: ABS plastic
• Keypad material: Sealed 4-key silicone rubber
• Weight: Approximately 500 g (18 oz.)
Display:
• Type: Microprocessor controlled air-core meter movement and
alphanumeric 2 x 16 LCD
• Update rate: <200 ms
• Contrast: User selected
• Alarm annunciators: green batch LED (left), red option LED (right)
Totalizers:
• 8-digit resettable with security option
• 8-digit non-resettable
5 x 5 inch adapter plate for OMEGA retrofit #FPM-5000-RAK
Agency Approvals
•CE
• Manufactured under ISO 9001
Electrical
Power:
• 12 to 24 VDC or 12 to 24 VAC, unregulated, 50-60 Hz, 10 W max.
Contacts (2 sets):
• Mechanical SPDT contacts
• Maximum voltage rating: 5 A @ 30 VDC, 5 A @ 125 VAC, or 3 A @ 250 VAC, (power factor = 1.0)
Current output:
• 4 to 20 mA, non-isolated, internally powered
• Update rate: <200 ms
• Max loop impedance: 350 max with a 12 V instrument supply voltage, 950 max with a 24 V instrument supply voltage
• Accuracy: ±0.1% of max range
Totalizer (CNT)/End of batch (EOB) pulse outputs:
• Open-collector transistor, optically isolated, 5 mA max. sink, 28 VDC max. pull-up voltage, 130 ms (CNT) pulse width
• End of batch pulse output 500 ms (fixed)
Optional surface mount bracket #FPM-5000-MB
Environmental
Operating temp.: -10 to 55 °C (14 to 131 °F), 50 °C (122 °F)
max. with optional rear cover Storage temp.: -15 to 80 °C (5 to 176 °F) Relative humidity: 0 to 95%, non-condensing Altitude: 4000 m max. Pollution degree: 2
Internal EOB/CNT Circuit
+
100
GND
Noise immunity: EN50082-2 Noise emissions: EN55011 Safety: EN61010-1
Page 9
SIDE VIEW
Mounting Clamp (2 ea.)
Optional FPM-5000-SBCK splashproof back cover
88 mm (3.5 in.)
Mounting Panel
Panel Gasket
91 mm (3.6 in.)
96 mm (3.8 in.)
76 mm (3 in.)
88 mm (3.5 in.)
96 mm (3.8 in.)
Dimensions:
96 mm (3.8 in.)
60
Batch Option
40
%
Batch
20
80
Front
View
0
Freq. IN
Freq. IN
Std. Sensor
®
Model FPM-9020A
88 mm (3.5 in.)
+
Gnd
CNT/EOB
Iso. Gnd
output
Sen. Pwr.
Open Collector Sensor
12-24 V
10 W
NO
+
-
Option
Start
Stop
Remote
C
100
96 mm (3.8 in.)
ENTER
®
+
-
Rsm
RTN
Batch
Current output
88 mm (3.5 in.)
Patent No. D 376,328
Batch
NC
NO
C
NC
92 x 92 mm
(3.62 x 3.62 in.)
Rear
View
13. Quick Reference Menu Parameters
13.1 VIEW Menu Setup Parameters (sec. 10.1)
A.
B.
C.
D.
Overrun: Manual
E.
0.00000 Gallons
Menu
Parameters
100.0 Gallons <ENTER> to Start
Batch Volume:
100.000 Gallons>
Gallons X 1 Total:1234567.8>
Gallons X 1 Total:1234567.8
Press ENTER to start, stop,
Display
Description
or resume batch
Programmed
batch volume
Resettable
totalizer
Permanent
totalizer
• Overrun mode
• Overrun volume
Range
See programmed
batch volume B
0.00001 - 999999.
000000.00 - 99999999.
000000.00 - 99999999.
Manual or Auto
0.00000 - 999999.
Panel
cutout
Factory
Default
100.000 Gallons
100.000 Gallons
0000000.0
0000000.0
00000.0
Page 10
13.2 CALIBRATE Menu Setup Parameters (sec. 10.2)
Batch Units:
A.
Gallons >
Flow Timebase:
B.
m >
Auto Calibrate:
C.
Batch K-Factor >
Batch K-Factor:
D.
60.000 >
Total Units:
E.
Gallons x 1 >
Total K-Factor:
F.
60.000 >
Last CAL:
G.
01-01-98
Menu
Parameters
Display
Description
Batch units
Flow timebase
Optional volumetric
calibration
Batch K-Factor
Total units
Total K-Factor
Last Calibration
date
13.3 OPTIONS Menu Setup Parameters (sec. 10.4)
Menu
Parameters
Display
Description
Range
Aa - Zz, 0 - 9, /, _
(8-digits max.)
Ss, Mm, Hh, Dd
n/a
0.0001 - 99999.
Az - Zz, 0 - 9, /, _
(15-digits max.)
0.0001 - 99999.
00 - 00 - 00 to
39 - 39 - 99
Range
Factory
Default
_Gallons
m
(m= minutes)
n/a
60.000
Gallons X 1
60.000
01 - 01 - 98
Factory
Default
_ = blank display digit option
_ = blank display digit option
Contrast:
A.
3 > Display Decimal:
B.
*****.*
Total Decimal:
C.
*******
Lock:
D.
OFF > Operating Mode:
Advanced >
E.
Pulse Output: Totalizer >
F.
Overrun Comp: Manual >
G.
Overrun Volume:
0.00000 Gallons> Option Contact:
Missing Signal >
H.
Two Stage Setpoint%: 95.0>
Overrun Alarm:
1.00000 Gallons> Missing Signal
Alarm: On >
I.
Missing Signal Delay: 30.0 sec >
J.
Current Output: BatchCompletion>
>
.
Display contrast
Flow
decimal
Total
>
*
decimal
VIEW menu total/batch
volume reset access code
Simple or Advanced
Pulse output
operation mode
Overrun compensation
mode
Overrun
volume
Option contact
mode
Option contact,
two stage mode
Option contact,
overrun alarm mode
Missing signal
alarm
Missing signal
alarm delay
Current output mode
******.** to ********.
Missing signal, Two stage,
Overrun alarm, End of Batch,
0 to 5
**.*** to *****.
On or Off
n/a
End of Batch or
Totalizer
Manual or Auto
0.00000 - 999999.
Off
0.00 % - 100. %
0.00001 - 999999.
On or Off
0.10 - 999 seconds
Batch Completion, Valve
control, or
End of Batch
3
****.*
*******.*
Off
Advanced
Totalizer
Manual
0.00000 Gallons
Missing
signal
95.0%
1.00000 Gallons
On
0.10 seconds
Batch
Completion
Count Direction:
K.
Down >
Batch count direction
Count up or
down
Count
up
Page 11
14. Maintenance
Clean the instrument case and front panel with a soft cloth and mild liquid soap solution.
15. Troubleshooting
Display Problem Solution
-- -- -- --Gallons/m <ENTER> to START
Display timebase too large Change flow timebase (S=Seconds, M=Minutes, H=Hours, D=Days) in
CALIBRATE menu to a smaller value (e.g. GPD to GPM)
Time Left - - - min <ENTER> to Stop
-0001.8 Gallons <ENTER> to Start
Flow K-Factor can not be zero be zero
Total K-Factor can not be zero zero
Must be between
0.10 - 999
Overrun Volume can not be zero
Power Failure Resume Clear
Remaining batch time greater than Display will show actual remaining minutes after the remaining batch time 999 minutes (overrange) is less than 999 minutes
Flow rate detected after batch end Repair leaky or stuck flow shutoff valve.
Flow (batch) display K-Factor can not Enter K-Factor greater than zero (sec. 10.2D)
Totalizer K-Factor can not be Enter K-Factor greater than zero (sec. 9.2E)
Missing signal time delay must be set Enter missing signal time delay within 0.10 - 999 seconds (sec. 10.4I) for 0.10 - 999 seconds
Overrun alarm volumetric setting Enter overrun alarm volumetric setpoint within 0.00100 - 999999. must be within 0.00100 - 999999. engineering units (sec. 10.4H) engineering units
Instrument power interrupted during Use RIGHT arrow key to select "Resume" or "Clear". Selecting resume will active batch process continue the batch from the point where the power interruption occurred.
Selecting clear will clear the power failure. After your selection has been made, press ENTER to continue.
SETUP READ ERROR Press any Key setup menu entry
Power fault occurred while saving Press any key to reload factory defaults then reprogram flow system setup
Notes:
parameters. Note: Totalizer displays remain undisturbed and will resume after instrument reset.
Page 12
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