For more information visit: www.EatonElectrical.comMN05013003E
Page 2
Page 3
Warning!
Dangerous electrical voltage!
Before commencing the installation
• Disconnect the power supply of the device.
• Ensure that devices cannot be accidentally
restarted.
• Verify isolation from the supply.
• Short circuit to earth.
• Cover or enclose neighboring units that
are live.
• Follow the engineering instructions (AWA)
of the device concerned.
• Only suitably qualified personnel in
accordance with EN 50110-1/-2 (VDE 0105
Part 100) may work on this device/system.
• Before installation and before touching
the device ensure that you are free of
electrostatic charge.
• The functional earth (FE) must be
connected to the protective earth (PE) or
to the potential equalization. The system
installer is responsible for implementing this
connection.
• Connecting cables and signal lines should
be installed so that inductive or capacitive
interference does not impair the automation
functions.
• Install automation devices and related
operating elements in such a way that they
are well protected against unintentional
operation.
• Suitable safety hardware and software
measures should be implemented for the
I/O interface so that a line or wire breakage
on the signal side does not result in
undefined states in the automation devices.
• Ensure a reliable electrical isolation of the
low voltage for the 24 volt supply. Only
use power supply units complying with
IEC 60364-4-41 (VDE 0100 Part 410) or HD
384.4.41 S2.
• Deviations of the mains voltage from the
rated value must not exceed the tolerance
limits given in the specifications, otherwise
this may cause malfunction and dangerous
operation.
• Emergency stop devices complying with
IEC/EN 60204-1 must be effective in all
operating modes of the automation devices.
Unlatching the emergency-stop devices
must not cause restart.
Eaton
Safety instructions
For more information visit: www.EatonElectrical.comMN05013003EI
Page 4
• Devices that are designed for mounting in
housings or control cabinets must only be
operated and controlled after they have
been installed with the housing closed.
Desktop or portable units must only be
operated and controlled in enclosed
housings.
• Measures should be taken to ensure the
proper restart of programs interrupted after
a voltage dip or failure. This should not
cause dangerous operating states even for
a short time. If necessary, emergency-stop
devices should be implemented.
• Wherever faults in the automation system
may cause damage to persons or property,
external measures must be implemented to
ensure a safe operating state in the event of
a fault or malfunction (for example, by
means of separate limit switches,
mechanical interlocks etc.).
MN05013004E For more information visit: www.EatonElectrical.comMN05013003EII
Page 5
Contents
About This Manual 9
Device designation 9
Writing conventions 10
1EZ 11
Target readership 11
Proper use 11
– Improper use 11
Overview 12
Modelse 15
– Type reference 17
EZ operation 18
– Buttons 18
– Moving through menus and choosing values 18
– Selecting main and system menu 19
– EZ Status display 20
– Status display for local expansion 20
– Advanced Status display 21
– EZ LED display 21
– Menu structure 22
– Selecting or toggling between menu items 27
– Cursor display 27
– Setting values 28
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Page 6
2Installation 29
Mounting 29
Connecting the expansion device 32
Terminals 33
– Tools 33
– Cable cross-sections 33
Connecting the power supply 33
– Cable protection 33
– Supplying AC units 34
– Supplying DC units 35
Connecting the inputs 37
– Connecting EZ AC digital inputs 37
– Connecting EZ DC digital inputs 42
– Connecting EZ DC analog inputs 44
– Connecting high-speed counters and
frequency generators 49
Connecting the outputs 51
– Connecting relay outputs 52
– Connecting transistor outputs 54
Expanding inputs/outputs 57
– Local expansion 57
– Remote expansion 58
Connecting bus systems 60
3Commissioning 61
Switching on 61
Setting the menu language 62
EZ operating modes 63
Creating your first circuit diagram 64
– Circuit diagram display 66
– From the first contact to the output coil 67
– Wiring 68
– Testing the circuit diagram 69
– Deleting the circuit diagram 71
– Fast circuit diagram entry 71
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Page 7
4Wiring with EZ 73
Operation of EZ 73
– Buttons for editing circuit diagrams and
function relays 73
– Operation 74
– Relay, function relays 77
– Saving and loading circuit diagrams 80
Working with contacts and relays 80
– Input and output contacts 81
– Creating and modifying connections 84
– Inserting and deleting a rung 86
– Switching with the cursor buttons 87
– Checking the circuit diagram 88
– Coil functions 89
Function relays 95
– Example with function relay timer and
counter relay 96
Analog value comparator/threshold value switch 102
– Circuit diagram display with analog
value comparator 103
– Parameter display in RUN mode 105
– Resolution of the analog inputs 105
– Function of the analog value comparator 106
Counters 114
– Function of the counter function relay 118
High-speed counters, EZ-DA, EZ-DC 122
– Frequency counters 122
– High-speed counter 128
Text display 134
– Wiring a text display 135
– Retention 135
– Scaling 136
– Function 136
– Text entry 137
– Character set 137
– Entering a setpoint in a display 138
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Page 8
7-day time switch 140
– Parameter display and parameter set
for 7-day time switch: 140
– Changing time switch channel 141
– Function of the 7-day time switch 142
Operating hours counter 145
– Value range of the operating hours counter 146
– Accuracy of the operating hours counter 146
– Function of the operating hours counter
function block 146
Timing relays 150
– Parameter display and parameter set for
a timing relay: 150
– Retention 151
– Timing relay modes 152
– Time range 152
– Function of the timing relay function block 155
– Timing relay examples 163
Jumps 166
– Function 166
– Power flow display 167
Year time switch 169
– Wiring of a year time switch 169
– Parameter display and parameter set
for the year time switch: 170
– Changing time switch channel 171
– Entry rules 171
– Function of the year time switch 173
Master reset 176
– Operating modes 177
– Function of the master reset function relay 177
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Page 9
Basic circuits 178
– Negation (contact) 178
– Negation (coil) 179
– Maintained contact 179
– Series circuit 179
– Parallel circuit 180
– Parallel circuit operating like a series
Password protection 199
– Password setup 200
– Selecting the scope of the password 201
– Activating the password 202
– Unlocking EZ 203
– Changing or deleting the password range 204
Changing the menu language 205
Changing parameters 206
– Adjustable parameters for function relays 207
Setting date, time and daylight saving time 209
– Setting the time 209
– Setting summer time start and end 210
– Setting summer time start and end 211
– Summer time start and end, setting the rule 211
Activating debounce (input delay) 218
– Activating debounce (input delay) 219
– Deactivating debounce (input delay) 219
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Page 10
Activating and deactivating the P buttons 220
– Activating the P buttons 220
– Function of the P buttons 220
– Deactivating the P buttons 221
Startup behavior 221
– Setting the startup behavior 221
– Behavior when the circuit diagram is deleted 222
– Behavior during upload/download to card or PC 222
– Possible faults 223
– Card mode behavior 223
Setting the cycle time 225
Retention (non-volatile data storage) 226
– Permissible markers and function relays 226
– Setting retentive behavior 226
– Deleting retentive actual values 228
– Transferring retentive behavior 228
– Changing the operating mode or the
circuit diagram 229
– Changing the startup behavior in the
SYSTEM menu 229
Displaying device information 230
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Page 11
6Inside EZ 231
EZ circuit diagram cycle 231
– EZ operation and effects on circuit
diagram creation 232
Delay times for inputs and outputs 234
– Delay times with EZ-DA and EZ-DC basic units 234
– Delay time with EZ-AB, EZ-AC basic units 236
– Delay times for the analog inputs of
EZ-AB, EZ-DA and EZ-DC 237
Monitoring of short-circuit/overload with EZ..-D.-T.. 238
Expanding EZ700 239
– How is an expansion unit recognized 240
– Transfer behavior 240
– Function monitoring of expansion units 241
Saving and loading circuit diagrams 242
– EZ…-..-..X 242
– Interface 242
Memory card 244
– Loading or saving circuit diagrams 245
EZSoft 248
Overview with stand-alone display/operating unit 249
Device version 250
7What Happens If ...? 251
Messages from the EZ system 251
Possible situations when creating circuit diagrams 252
Event 254
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Page 12
Appendix 255
Dimensions 255
Technical Data 258
– General 258
– Special approvals 260
– Power supply 261
– Inputs 262
– Relay outputs 268
– Transistor outputs 270
List of the function relays 273
– Usable contacts 273
– Available function relays 274
– Names of relays 275
– Names of function relay 275
– Name of function block inputs
(constants, operands) 276
– Memory card attributes 276
Glossary 277
Index 281
For more information visit: www.EatonElectrical.comMN05013003E8
Page 13
About This Manual
This manual describes the installation, commissioning and
programming (circuit diagram generation) of the EZ500 and
EZ700 control relay.
Specialist electrical training is needed for commissioning and
creating circuit diagrams. When active components such as
motors or pressure cylinders are controlled, parts of the
system can be damaged and persons put at risk if the device
is connected or programmed incorrectly.
Device designationThis manual uses the following abbreviated designations for
different EZ models:
EZ512-..-..., EZ7..-..-...
Type designation of the control relay, the dots represent
placeholders for all characters used.
EZ500 for
EZ512-AB-..., EZ512-AC-..., EZ512-DA-... and EZ512-DC-...
EZ700 for
EZ719-AB-..., EZ719-AC-..., EZ719-DA-..., EZ719-DC-... and
EZ721-DC-...
EZ-AB for
EZ512-AB-...
EZ719-AB-...
EZ-AC for
EZ512-AC-...
EZ618-AC-RE and EZ719-AC-...
EZ-DA for
EZ512-DA-...
EZ719-DA-...
EZ-DC for
EZ512-DC-...
EZ6..-DC-..., EZ719-DC-... and EZ721-DC-...
For more information visit: www.EatonElectrical.com9MN05013003E
Page 14
About This Manual
EZ-E for
EZ2.._RE, EZ618-AC-RE, EZ618-DC-RE and EZ620-DC-TE
EZSoft for EZSoftBasic and EZSoft
Writing conventionsSymbols used in this manual have the following meanings:
X indicates actions to be taken.
Attention!
Warns of a hazardous situation that could result in damage
to the product or components.
Caution!
Warns of the possibility of serious damage and slight injury.
Warning!
Warns of the possibility of a hazardous situation that could
result in major damage and serious or fatal injury or even
death.
J
Indicates interesting tips and additional information
For greater clarity, the name of the current chapter is shown
in the header of the left-hand page and the name of the
current section in the header of the right-hand page. Pages at
the start of a chapter and empty pages at the end of a chapter
are exceptions.
MN05013003E For more information visit: www.EatonElectrical.com
MN05013003E10
Page 15
1EZ
Target readershipEZ must only be installed and connected up by trained
electricians or other persons who are familiar with the
installation of electrical equipment.
Specialist electrical training is needed for commissioning and
creating circuit diagrams. When active components such as
motors or pressure cylinders are controlled, parts of the
system can be damaged and persons put at risk if EZ is
connected or programmed incorrectly.
Proper useEZ is a programmable switching and control device and is
used as a replacement for relay and contactor control circuits.
EZ may only be operated when it has been correctly and
properly installed.
• EZ is designed to be installed in an enclosure, switch
cabinet or service distribution board. Both the power feed
and the signal terminals must be laid and covered so as to
prevent accidental contact.
• The installation must comply with regulations for
electromagnetic compatibility (EMC).
• The starting up of EZ should not cause any hazards arising
from controlled devices, such as unexpected motor startups
or power ups.
Improper use
EZ should not be used as a substitute for safety-related
controls such as burner or crane controls, emergency-stop or
two-hand safety controls.
For more information visit: www.EatonElectrical.com11MN05013003E
Page 16
EZ
Overview
2
3
4
1
2
10
5
P
O
W
B
U
S
P
O
W
E
R
C
O
M
-E
R
R
A
D
R
ERR
6
7
8
MS
NS
9
Figure 1:EZ basic units and expansion devices
For more information visit: www.EatonElectrical.com
EZ is an electronic control relay with logic functions, timer,
counter and time switch functions. It is also a control and input
device in one that can perform many different tasks in
domestic applications as well as in machine building and plant
construction.
Circuit diagrams are connected up using ladder diagrams,
and each element is entered directly via the EZ display. For
example, you can:
• Connect make and break contacts in series and in parallel
• Connect output relays and markers,
• Use outputs as relays, impulse relays or latching relays
• Use multi-function timing relays with different functions
• Use up and down counters,
• Count high-speed counter pulses
• Measure frequencies
• Process analog inputs, EZ-AB, EZ-DA, EZ-DC, (EZ512..:
two analog inputs, EZ700: four analog inputs)
• Display any texts with variables, enter setpoints
• Use year time switches, 7-day time switches, EZ…-..-.C(X),
• Track the flow of current in the circuit diagram
• Load, save and password-protect circuit diagrams
For more information visit: www.EatonElectrical.comMN05013003E13
Page 18
EZ
If you prefer to wire up EZ from a PC, then use EZSoft. EZSoft
allows you to create and test your circuit diagram on the PC.
EZSoft is also used to print out your circuit diagram in DIN,
ANSI or EZ format.
For more information visit: www.EatonElectrical.com
MN05013003E14
Page 19
ModelsEZ basic units at a glance
Overview
햸
햲
DEL
DEL
ESC
ESC
ALT
OK
햳
ALT
OK
Figure 2: Models
Power supply
Inputs
Status LED
Buttons
Interface socket for memory card or PC connection
Outputs
LCD display
햴
햵
햶
햷
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Page 20
EZ
EZ basic units with stand-alone EZD-80.., EZD-CP4-500 HMI
unit
1
3
4
3
2
Figure 3:Overview with stand-alone HMI unit
EZ500 basic units
EZ700 basic units
EZD device
Power supply/communication module with EZD-CP4-500
interface cable
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MN05013003E16
Page 21
Type reference
EZ xxx-xx-xxx
Overview
LCD display: X = No display
Time switch: C = Available; E = Expansion
Output type:
R = Relay (max. 8 A)
T = Transistor (0.5 A, parallel connection possible up to 2 A)
Supply voltage, device and inputs
AB = 24 V AC (2, (4) inputs, also usable as 0 to 10 V analog inputs)
AC = 100, 120, 230, 240 V AC
DC = 24 V DC (2 (4) inputs, also usable as 0 to 10 V analog inputs)
DA = 12 V DC (2 (4) inputs, also usable as 0 to 10 V analog inputs)
Number of inputs/outputs (+ expansion)
12 = 8 I/4 O
18 = 12 I/6 O
19 = 12 I/6 O + expansion
20 = 12 I/8 O
21 = 12 I/8 O + expansion
Rating class (RC) and space unit (SU)
2 = 35.5 mm (SU)
5 = 71.5 mm (4 SU), RC = 4 or 5
6, 7= 107.5 mm (6 SU), RC = 6 or 7
EZ control relay
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Page 22
EZ
EZ operationButtons
DELDELDELDELDELDELDELDELDELDEL
ESC
and
ALT
OK
DEL: Delete object in circuit diagram
ALT: Special functions in circuit diagram, Status display
Cursor buttons úíÍÚ:
Move cursor
Select menu items
Set contact numbers, contacts and values
OK: Next menu level, Save your entry
ESC: Previous menu level, Cancel
Moving through menus and choosing values
Show System menu
Go to next menu level
Select menu item
Store your entry
Return to last menu level
Cancel your entry since the last
ÍÚ
Change menu item
OK
Change value
Change position
úí
P button function (if enabled):
ú
Input P1
í
Input P3
Í
Ú
Input P2
Input P4
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MN05013003E18
Page 23
Selecting main and system menu
Status display
EZ500: 8 inputs, 4 outputs
Overview
Current selection flashes in
the EZ menu
Clock menu on
devices with clock
I .2..5.....
1.2
MO 02:00
RS
..34 .RUN
MO
.2 6..
PROGRAM...
STOPå RUN
PARAMETER
INFO...
SET CLOCK
1st menu level
Main menu
P-
and
No
password
SECURITY...
SYSTEM...
LANGUAGE...
1st menu level
EZ500 or EZ700 System
menu
SECURITY...
SYSTEM...
LANGUAGE...
CONFIGURATOR
The CONFIGURATOR menu
appears if a configurable
expansion module is connected
such as EZ204-DP
(PROFIBUS-DP bus gateway)
For more information visit: www.EatonElectrical.comMN05013003E19
Page 24
EZ
Toggling between weekday, time display and date display
(only on devices with clock)
.2..5.......
MO 11:50
..34RUN
P-
.2..5.......
01.04.2004
..34RUN
EZ Status display
.2..5.......
MO 11:50
Q ..34..STOP
Inputs
1.......9...
RSAC P-
Weekday/Timeor Weekday/Date
OutputsRUN/STOP mode
MO 10:42
1.....7. RUN
On: 1, 2, 3, 4
/Off:…
P-
.2..5......
P-
01.04.2002
Q ..34..STOP
EZ500: input 1 to 8,
EZ700: input 1 to 12
EZ500: output 1 to 4,
EZ700: output 1 to 6 or 8
P-
Status display for local expansion
Inputs
Expansion
Weekday/Timeor Weekday/Date
Outputs
For more information visit: www.EatonElectrical.com
1.......9...
RSAC PMO 10:42
1.....7. RUN
On: 1, 2, 3, 4/Off:…
RS = Expansion functioning correctly
MN05013003E20
Page 25
Advanced Status display
12...6.89...
Retention/DebounceAC expansion ok/P buttons
: Retention switched on
RE
: Debounce switched on
I
: AC expansion functioning correctly
AC
: DC expansion functioning correctly
DC
: Bus coupling module detected
GW
RE I ACP-
17.03.04ST
123.5.78 RUN
GW flashes: Only EZ200-EZ detected. I/O expansion not detected.
17.03.04 Display of actual device date
: When the power supply is switched on, EZ switches to STOP mode
ST
EZ LED display
EZ512-..-..X, EZ700 and EZ-E feature an LED on the front
indicating the status of the power supply as well as whether
RUN or STOP mode is active (J figure 2, page 15).
Overview
Startup behavior
LED OFFNo power supply
LED
Power supply present, STOP mode
continuously lit
LED flashing
For more information visit: www.EatonElectrical.comMN05013003E21
Power supply present, RUN mode
Page 26
EZ
Main menu
Menu structure
Main menu without password protection
XYou access the main menu by pressing OK.
STOP: Circuit diagram
display
PROGRAM....Æ
STOP å RUN
PARAMETER
INFO...æ
SET CLOCK..
The
arrows
indicate
that there
are more
than four
menus.
PROGRAM...
DELETE PROG
CARD
PROGRAM...
DELETE PROG
CARD...
PROGRAM...
DELETE PROG
CARD...
Circuit diagram
SAVE
CANCEL
DELETE ?
DEVICE-CARD
CARD-DEVICE
DELETE CARD
DEVICE-CARD
CARD-DEVICE
DELETE CARD
DEVICE-CARDE
CARD-DEVICE
DELETE CARD
Parameter display
Parameters
REPLACE ?
REPLACE ?
DELETE ?
For more information visit: www.EatonElectrical.com
MN05013003E22
Page 27
Overview
Mai
n menu
PROGRAM....Æ
STOPRUN å
PARAMETER
INFO... æ
SET CLOCK..
PROGRAM....Æ
STOP RUN å
PARAMETER...
INFO...æ
SET CLOCK..
PROGRAM....Æ
STOP RUN å
PARAMETER...
INFO...æ
SET CLOCK..
Parameter display
T1 X S +
T2 Ü M:S +
C1 N +
O1 +
T1 X S +
S1 10.000
S2 +0
T:
Information display of the device
DC TC LCD
OS: 1.00.027
CRC: 02752
PROGRAM...
STOP RUN Æ
PARAMETER
INFO...
SET CLOCK.æ
Display for date and time setting
SET CLOCK..
SUMMER
TIME..
For more information visit: www.EatonElectrical.comMN05013003E23
HH:MM --:--
DD.MM --.--
YEAR ____
HH:MM 14:23
DD.MM 17.03
YEAR 2004
Page 28
EZ
Mai
n menu
PROGRAM...
STOP RUN Æ
PARAMETER...
INFO...
SET CLOCK.æ
SET CLOCK..
SUMMER TIME.
SET CLOCK..
SUMMER TIME.
Only one selection is possible.
NONE åÆ
RULE...
EU
GB æ
US
NONEÆ
RULE...
EU
GB æ
US
SUMMER START
SUMMER END
AM--Æ
WD:--
-DD.MM:00.00æ
HH:MM:00:00
DIFF: 0:00
SET CLOCK..
SUMMER TIME.
SET CLOCK..
SUMMER TIME.
NONEÆ
RULE...å
EU
GB æ
US
NONEÆ
RULE...å
EU
GB æ
US
For more information visit: www.EatonElectrical.com
SUMMER START
SUMMER END
SUMMER START
SUMMER END
AM--Æ
WD:--
-DD.MM:00.00æ
HH:MM:00:00
DIFF: 0:00
MN05013003E24
Page 29
PASSWORD.. Æ
STOP RUN å
PARAMETER...
INFO...æ
SET CLOCK..
PASSWORD...
STOP RUN å
System menu
SECURITY...
SYSTEM...
LANGUAGE...
CONFIGURATOR
Example:
Password only
on program
Password setup
PASSWORD...
RANGE...
Overview
Main menu with password protection
Password entryUnlocking EZMain menu
Password
Status display
Correct entry
EZ System menu
The System menu is accessed by simultaneously pressing
DEL and ALT.
Password entry
ENTER PASSW:
XXXX
DELETE ALL
Four wrong entries
(if enabled)
CHANGE PW
ACTIVATE PW
Change/
delete
password
ACTIVATE PW
CHANGE PW
PASSWORD...
RANGE...
ENTER PASSW:
XXXX
PROGRAM å Æ
PARAMETER
TIME
MODE æ
INTERFACE
DEL PROG
CHANGE PW
ACTIVATE PW
PROGRAM å Æ
PARAMETER å
TIME å
MODE æ
INTERFACE å
DEL PROG å
For more information visit: www.EatonElectrical.comMN05013003E25
Page 30
EZ
System menu
SECURITY...
SYSTEM...
LANGUAGE...
CONFIGURATOR
SECURITY...
SYSTEM...
LANGUAGE...
CONFIGURATOR
SECURITY...
SYSTEM...
LANGUAGE...
CONFIGURATOR
DEBOUNCE å
P-BUTTONS
RUN MODE å
CARD MODE
ENGLISHÆ
DEUTSCH å
FRANCAIS
ESPANOLæ
ITALIANO
PORTUGUES
NEDERLANDS
SVENSKA
POLSKI
TURKCE
CESKY
MAGYAR
Only one selection is possible.
The further menus depend on the
connected expansion device
For more information visit: www.EatonElectrical.com
MN05013003E26
Page 31
PROGRAM...
STOP
PARAMETER
INFO
Selecting or toggling between menu items
Í Ú
Cursor
Select or toggle
Cursor display
Overview
HH:MM '4:23
DD.MM 17.03
YEAR 2004
HH:MM 14:23
DD.MM 17.03
YEAR 2004
The cursor flashes.
Full cursor
• Move cursor with
• in circuit diagram also with
Ê/:
úí,
Í Ú
Value M/M
• Change position with úí
• Change values with Í Ú
Flashing values/menus are shown in gray in this manual.
For more information visit: www.EatonElectrical.comMN05013003E27
Page 32
EZ
Setting values
HH:MM 14:23
DD.MM 17.03
YEAR 2004
Values
Digits
Current value at the
position (can be
changed, Cursor = 3)
Select value
Í Ú
Select digit úí
Change value at digit ÍÚ
Store entries
Retain previous value
For more information visit: www.EatonElectrical.com
MN05013003E28
Page 33
2Installation
EZ must only be installed and wired up by trained electricians
or other persons familiar with the installation of electrical
equipment.
Danger of electric shock
Never carry out electrical work on the device while the
power supply is switched on.
Always follow the safety rules:
• Switch off and isolate
• Secure against reclosing
• Ensure that the device is no longer live
• Cover adjacent live parts
EZ is installed in the following order:
• If necessary connect devices together
• Mounting
• Wiring up the inputs
• Wiring up the outputs
• Connecting the power supply
MountingInstall EZ in a control cabinet, service distribution board or in
an enclosure so that the power feed and terminal connections
cannot be touched accidentally during operation.
Clip EZ onto a DIN EN 50022 top-hat rail or fix EZ in place
using fixing brackets. EZ can be mounted vertically or
horizontally.
J
For more information visit: www.EatonElectrical.com29MN05013003E
When using EZ with expansion units, connect the
expansion concerned before mounting (
J page 32).
Page 34
Installation
For ease of wiring, leave a gap of at least 30 mm between EZ
terminals and the wall or adjacent devices.
30
30
30
1
Figure 1:Clearances to EZ
30
Mounting on top-hat rail
XHook EZ to the top edge of the top-hat rail and hinge into
place while pressing down slightly. Press the device lightly
downwards and against the top-hat rail until it snaps over
the lower edge of the top-hat rail.
EZ will clip into place and will be secured by the built-in spring
mechanism.
XCheck that the device is seated firmly.
EZ is mounted vertically on a top-hat rail in the same way.
2
For more information visit: www.EatonElectrical.com
MN05013003E30
Page 35
Using a mounting plate
Mounting on a mounting plate requires the use of fixing
brackets which are fixed to the back of EZ. The fixing brackets
are available as an accessory.
EZ700: Fasten each device with at least three fixing brackets.
EZ200-EZ:EZ500:EZ700:
Mounting
Figure 2:Using a mounting plate
For more information visit: www.EatonElectrical.comMN05013003E31
Page 36
Installation
Connecting the expansion
device
1
2
4
3
Figure 3:Connecting expansion units
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MN05013003E32
Page 37
XOpen the EZ-LINK connections on the side of both EZ
devices.
XFit the EZ-LINK data connector EZ-LINK-DS in the opening
provided on the expansion device.
XPlug the devices together.
XProceed in the reverse order to dismantle the device.
TerminalsTools
Slot-head screwdriver, width 3.5 mm, tightening torque
0.6 Nm.
Cable cross-sections
• Solid: 0.2 to 4 mm
• Flexible with ferrule: 0.2 to 2.5 mm
Terminals
2
2
Connecting the power
supply
J
For more information visit: www.EatonElectrical.comMN05013003E33
The required connection data for device types, EZ-AB with 24 V AC, EZ-AC with standard voltages of 100 V AC, EZDA with 12 V DC and EZ-DC with 24 V DC are provided in
the section “Technical Data”, page 258.
The EZ500 and EZ700 basic units run a system test for two
seconds after the power supply has been switched on.
Either RUN or STOP mode will be activated after these two
seconds, depending on the default setting.
Cable protection
Connect on EZ cable protection (F1) rated for at least 1 A
(slow).
Page 38
Installation
Supplying AC units
Supplying AC basic units
EZ…-AB-RC(RCX), EZ…-AC-R(RC, RCX)
L
N
F1
NNL
Figure 4:Power supply on the AC basic units
Supplying AC expansion units
EZ…-AC-.E
L
N
F1
E+
R1
E-
...
R12
Figure 5:Power supply on the AC expansion units
For more information visit: www.EatonElectrical.com
NNL
MN05013003E34
Page 39
Connecting the power supply
Applies to EZ-AC devices with a power supply greater
than 24 V AC:
• The voltage terminals for phase L and neutral conductor
N have been reversed.
• This enables the EZ interface (for memory card or PC
connection) to have the full connection voltage of the
phase conductor (100 to 240 V AC).
• There is a danger of electric shock if the connection at the
EZ interface is not properly connected or if conductive
objects are inserted into the socket.
Attention!
A short current surge will be produced when switching on
for the first time. Do not switch on EZ by means of reed
contacts since these may burn or melt.
Supplying DC units
Supplying DC basic units
EZ…-DA-RC(X), EZ…-DC-R(RC,RCX)
L01
⫹
L01⫺
F1
+...V
DC : +24 V
DA : +12 V
Figure 6:Power supply on the DC basic units
For more information visit: www.EatonElectrical.comMN05013003E35
0 V0 V
Page 40
Installation
Supplying DC expansion units
EZ…-DC-.E
L01+
L01-
F1
R1
E-
E+
Figure 7:Power supply on the DC expansion units
J
J
EZ-DC and EZ-DA are protected against reverse polarity.
To ensure that EZ works correctly, ensure that the polarity
of each terminal is correct.
Cable protection
Connect on EZ a cable protection (F1) rated for at least 1A
(slow).
When EZ is switched on for the first time, its power supply
circuit behaves like a capacitor. Use an appropriate device
for switching on the power supply and do not use any reed
relay contacts or proximity switches.
...
R12
24 V
0V0V24V
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MN05013003E36
Page 41
Connecting the inputs
Connecting the inputsEZ inputs switch electronically. Once you have connected a
contact via an input terminal, you can reuse it as a contact in
your EZ circuit diagram as often as you like.
L
+24 V
S1
N
0 V
Figure 8:Connecting the inputs
I1
I1i1
Connect to the EZ input terminals contacts such as
pushbuttons, switches, relay or contactor contacts, proximity
switches (three-wire).
Connecting EZ AC digital inputs
Caution!
Connect the inputs for AC devices in compliance with the
safety regulations of the VDE, IEC, UL and CSA. Use the
same phase conductor for the input power feed, otherwise
EZ will not detect the switching level and may be damaged
or destroyed by overvoltage.
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Page 42
Installation
Connecting EZ AC digital inputs on the basic unit
L
N
F1
LNN
l1 I2I7
Figure 9:Connecting EZ-AC and EZ-AB digital inputs
Connecting AC digital inputs on the expansion device
L
N
F1
R10R9R8R7R6R5R4R3R2R1E+ E-
R11
R12NNL
Figure 10: Connecting EZ...-AC-E digital inputs
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MN05013003E38
Page 43
Connecting the inputs
Table 1:EZ-AB input signal values
Input signal voltage rangeInput current
OFF signal ON signal
EZ500/
EZ700
EZ700I9, I10
EZ500/
EZ700
EZ700I9 to I12
EZ600R1 to
I1 to I60 to 6 V AC14 to 26.4 V AC 4 mA at 24 V AC
I7, I8greater than 7 V AC
I11, I12
I1 to I60 to 40 V79 to 264 V0.5 mA at 230 V AC/0.25
I7, I8
R12
2 mA with 24 V AC and
or greater than
9.5 V DC
14 to 26.4 V AC 4 mA at 24 V AC
greater than 7 V AC
or greater than
9.5 V DC
Table 2:EZ-AC input signals
Input signal voltage rangeInput current
OFF signalON signal
24 V DC
2 mA with 24 V AC and
24 V DC
mA at 115 V AC
6 mA at 230 V AC/4 mA
at 115 V
0.5 mA at 230 V AC/0.25
mA at 115 V AC
Cable lengths
Severe interference can cause a “1” signal on the inputs
without a proper signal being applied. Observe therefore the
following maximum cable lengths:
I1 to I640 m without additional circuit
I7, I8100 m without additional circuit
I9 to I1240 m without additional circuit
R1 to R12
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Page 44
Installation
For longer lengths connect in series a diode (e.g. 1N4007) for
1 A, min. 1000 V reverse voltage, to the EZ input. Ensure that
the diode is pointing towards the input as shown in the circuit
diagram, otherwise EZ will not detect the 1 state.
L
N
F1
LNN
Figure 11: AC input with suppression diode for EZ-AC and EZ-AB
I1
EZ-AC:
Inputs I7 and I8 have a higher input current on the EZ-AC.
Neon bulbs with a maximum residual current of 2 mA/1 mA at
230 V/115 V can be connected to I7 and I8.
Always use neon bulbs that are operated with a separate N
J
connection.
Caution!
Do not use reed relay contacts at I7, I8. These may burn or
melt due to the high inrush current of I7, I8.
Two-wire proximity switches have a residual current with the
“0” state. If this residual current is too high, the EZ input may
only detect a “1” signal.
Therefore, use inputs I7 and I8. An additional input circuit is
required if more inputs are used.
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MN05013003E40
Page 45
Connecting the inputs
Increasing the input current
The following input circuit can be used in order to prevent
interference and also when using two-wire proximity switches:
L
N
F1
100 nF/275 V h
LNN
I1
Figure 12: Increasing the input current
When using a 100 nF capacitor the drop-off time of the input
J
increases by 80 (66.6) ms at 50 (60) Hz.
A resistor can be connected in series with the circuit shown in
order to restrict the inrush current.
L
N
F1
100 nF/275 V h
1 kO
LNN
Figure 13: Limitation of the input current with a resistor
I1
For more information visit: www.EatonElectrical.comMN05013003E41
Page 46
Installation
Complete devices for increasing the input current are
available under the type reference EZ256-HCI.
L
N
F1
LNN
Figure 14: EZ with EZ256-HCI
I1
The increased capacitance increases the drop-off time by
J
approx. 40 ms.
Connecting EZ DC digital inputs
Use input terminals I1 to I12, R1 to R12 to connect pushbutton
actuators, switches or 3 or 4-wire proximity switches. Given
the high residual current, do not use 2-wire proximity
switches.
1N
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MN05013003E42
Page 47
Connecting the inputs
Connecting DC digital inputs on the basic unit
L01⫹
L01⫺
F1
0 Vl1 I2I7
+...V
DC : +24 V
DA : +12 V
Figure 15: Connecting EZ-DC, EZ-DA digital inputs
Connecting DC digital inputs on the expansion device
+24 V
0V
F1
R10R9R8R7R6R5R4R3R2R1E+ E-
R11
R120V0V+24V
Input 24 V 24 V
EZ…-DC-.D
Figure 16: Connecting EZ...-DC-E digital inputs
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Page 48
Installation
Table 3:EZ-DC input signals
Input signal voltage rangeInput current
OFF signalON signal
EZ500/
EZ700
EZ700I9, I10
EZ600R1 to
EZ500/
EZ700
EZ700I9, I10
I1 to I60 to 5 V15 to 28.8 V3.3 mA at 24 V DC
I7, I8greater than 8 V DC2.2 mA at 24 V
I11, I12
R12
I1 to I60 to 4 V DC8 to 15.6 V DC3.3 mA at 12 V
I7, I8
I11, I12
15 to 28.8 V3.3 mA at 24 V DC
greater than 8 V DC2.2 mA at 24 V
15 to 28.8 V3.3 mA at 24 V DC
Table 4:EZ-DA input signals
Input signal voltage rangeInput current
OFF signalON signal
1.1 mA at 12 V
3.3 mA at 12 V
1.1 mA at 12 V
Connecting EZ DC analog inputs
The EZ-AB, EZ-DA and EZ-DC basic units are provided with
analog inputs. Inputs I7 and I8, and if present I11 and I12, can
be used to connect analog voltages ranging from 0V to 10 V.
A simple additional circuit also allows the analog evaluation of
currents from 0 to 20 mA. The analog input signals are
converted to 10-bit digital signals.
The following applies:
• 0 V DC corresponds to a digital 0.
• 5 V DC corresponds to a digital value of 512.
• 10 V DC corresponds to a digital value of 1023.
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MN05013003E44
Page 49
Connecting the inputs
Caution!
Analog signals are more sensitive to interference than
digital signals. Consequently, greater care must be taken
when laying and connecting the signal lines.
Incorrect switching states may occur if they are not
connected correctly.
Safety measures with analog signals
XUse shielded twisted pair cables to prevent interference
with the analog signals.
XFor short cable lengths, ground the shield at both ends
using a large contact area. If the cable length exceeds 30 m
or so, grounding at both ends can result in equalization
currents between the two grounding points and thus in the
interference of analog signals. In this case, only ground the
cable at one end.
XDo not lay signal lines parallel to power cables.
XConnect inductive loads to be switched via the EZ outputs
to a separate power feed, or use a suppressor circuit for
motors and valves. If loads such as motors, solenoid valves
or contactors are operated with EZ via the same power
feed, switching may result in interference on the analog
input signals.
The following four circuits contain examples of applications for
analog value processing.
Caution!
Ensure that the reference potential is connected. Connect
the 0 V of the power supply unit for the different setpoint
potentiometers and sensors shown in the examples to the
0 V and neutral conductor terminal (EZ-AB) of the EZ power
feed. Otherwise incorrect switching states may occur if they
are not connected correctly.
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Page 50
Installation
Power supply of EZ-AB devices and analog inputs
With EZ-AB devices that process analog signals, the device
must be fed via a transformer so that the device is isolated
from the mains supply. The neutral conductor and the
reference potential of the DC power feed of analog sensors
must be electrically connected.
J
monitored by a ground fault monitoring device. Observe the
requirements of the relevant regulations.
Ensure that the common reference potential is grounded or
L1
N
~
+12 V
0 V
F1
Figure 17: EZ-AB analog input, connection of reference potentials
L01h
N01 h
NI1N
I8
I7L
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MN05013003E46
Page 51
Connecting the inputs
Analog setpoint potentiometer, EZ-AB, EZ-DA, EZ-DC
F1
0 V
0 V
L
N
N
~
0 V
I7+...V
Figure 18: Analog setpoint potentiometer with own power feed
Use a potentiometer with a resistance of 1kΩ, e.g. 1 kΩ,
0.25 W.
EZ-DC analog setpoint potentiometer
L01⫹
L01⫺
F1
0 V 0 VI7
+...V
DC : +24 V
DA : +12 V
1.3 kO/0.25 W
1 kO/0.25 W
+12 V
Figure 19: Analog setpoint potentiometer with 24 V DC power feed
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Page 52
Installation
Brightness sensor, EZ-AB, EZ-DA, EZ-DC
12 V
F1
0 V
0 V
L
N
N
0...10 V
0 V
I7+...V
Figure 20: Connection of a brightness sensor, analog input
Temperature sensor, EZ-DA, EZ-DC
+24 V
–0 V
Out
F1
0 V
0 V
L
N
N
0...10 V
I7+...V
~
0 V
+12 V
–35...55 ˚C
Figure 21: Connection of the temperature sensor, analog input
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MN05013003E48
Page 53
Connecting the inputs
20 mA sensor
4 to 20 mA (0 to 20 mA) sensors can be connected easily
without any problem using an external 500 Ω resistor.
L01⫹
L01⫺
햲
F1
4...20 mA
500
0 V0 V
DC : +24 V
DA : +12 V
I7+...V
Figure 22: Connection 0 (4) to 20 mA sensor output, analog input
Analog sensor
The following values apply:
•4 mA = 1.9 V
• 10 mA = 4.8 V
• 20 mA = 9.5 V
(Based on U = R × I = 478 Ω × 10 mA ~ 4.8 V).
Connecting high-speed counters and frequency
generators
High-speed counter signals and frequencies on the EZ-DA
and EZ-DC can be counted accurately on inputs I1 to I4
independently of the cycle time. These inputs are permanently
assigned to counters.
The following applies:
• I1 = C13 high-speed up/down counter
• I2 = C14 high-speed up/down counter
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Page 54
Installation
• I3 = C15 frequency counter
• I4 = C16 frequency counter
Pulse shape of count signals:
EZ processes square wave signals.
Mark-to-space ratio of count signals:
We recommend a mark-to-space ratio of 1:1.
If this is not the case:
The minimum pulse or pause duration is 0.5 ms.
t
= 0.5 × (1/f
min
t
= minimum time of the pulse or pause duration
min
f
= maximum count frequency (1 kHz)
max
L01 +
L01 –
F1
max
)
L02 +
...V
0 V
24 V H
0 V
I1
I2 I3
I4 I5
Figure 23: Connecting high-speed counters and frequency
generators
For more information visit: www.EatonElectrical.com
I6
MN05013003E50
Page 55
Connecting the outputs
J
Connecting the outputsThe Q outputs function inside EZ as isolated contacts.
Inputs that are used as high-speed counter inputs should
not be used in the circuit diagram as contacts. If the counter
frequency is high:
Not all the signals of the high-speed counter can be
monitored for processing in the circuit diagram. EZ will only
process a randomly logged state.
Q1
12
Figure 24: Output Q
The associated relay coils are controlled in the EZ circuit
diagram via the following outputs.
• Q1 to Q4 and Q1 to Q8 (Q6), basic units
• S1 to S8 (S6), expansion devices
You can use the signal states of the outputs as make or break
contacts in the EZ circuit diagram to provide additional
switching conditions.
The relay or transistor outputs are used to switch loads such
as fluorescent tubes, filament bulbs, contactors, relays or
motors. Check the technical thresholds and data of the
outputs before installation (
page 258).
For more information visit: www.EatonElectrical.comMN05013003E51
J section “Technical Data”,
Page 56
Installation
Connecting relay outputs
EZ512-..-R..
10 000 000
0 V H, N
F
8 A/B 16
L1, L2, L3 (115/230 V h)
+ 24 V H
1
2
2
1
10 000 000
0 V H, N
F 8 A/B 16
L1, L2, L3 (115/230 V h)
+ 24 V H
Q1
Q3Q4
Q2
Figure 25: EZ512-..-R.. relay outputs
EZ7..-..-R.. andEZ202-RE
1222222
Q1
Q2
1
1
1
1
Q6Q5Q4Q3
1
2
2
1
1
0 V H, N
F 8 A/B 16
L1, L2, L3 (115/230 V
+ 24 V H
24 V H 8 A
115 V h 8 A
230 V h 8 A
10 x 58 W
10 000 000
R
1000 W
h
L
2 A
2 A
2 A
25 000
12 2
S1
)
1
S2
Figure 26: EZ7..-..-R.. relay outputs and EZ202-RE
For more information visit: www.EatonElectrical.com
MN05013003E52
Page 57
10 000 000
0 V H, N
F
8 A/B 16
L1, L2, L3 (115/230 V h)
+ 24 V H
EZ618-..-RE
1222222
S1
S2
1
1
Figure 27: EZ618-..-RE.. relay outputs
1
1
S6S5S4S3
Unlike the inputs, the outputs can be connected to different
phases.
Warning!
Do not exceed the maximum voltage of 250 V AC on a relay
contact.
Connecting the outputs
1
R
8A
24 V H
115 V h 8A
230 V h 8 A
1000 W
10 x 58 W
2A
2A
2A
25 000
If the voltage exceeds this threshold, flashover may occur
at the contact, resulting in damage to the device or a
connected load.
For more information visit: www.EatonElectrical.comMN05013003E53
Page 58
Installation
Connecting transistor outputs
EZ512-..-T..
0 V Q1 Q2 Q3 Q4
+24 V
Q
Q
F10 A
0 V H
R
f 2.5 A
+ 24 V H
20.4 – 28.8 V H
24 V
0.5 A
5 W/24 V
Figure 28: EZ512-..-T.. transistor outputs
EZ7..-..-T..
+24 V0 V Q1 Q2 Q3Q4Q5Q6Q7
Q
Q
F10 A
0 V H
f 2.5 A
+ 24 V H
(20.4 – 28.8 V H)
24 V H
Figure 29: EZ7..-..-T.. transistor outputs
R
0.5 A
L
0.5 A
Q8
0.5 A
5 W/24 V
For more information visit: www.EatonElectrical.com
MN05013003E54
Page 59
EZ620-..-TE
Connecting the outputs
S1 S2 S3 S4 S5 S6 S7 S8 +24 V
0 V H
R
+ 24 V H
(20.4 – 28.8 V H)
24 V H
0.5 A
0.5 A
5 W/24 V
f 2.5 A
Figure 30: EZ620-..-TE transistor outputs
Parallel connection:
Up to four outputs can be connected in parallel in order to
increase the power. The output current will increase in this
case to a maximum of 2 A.
Caution!
Outputs may only be connected in parallel within a group
(Q1 to Q4 or Q5 to Q8, S1 to S4 or S5 to S8), such as Q1
and Q3 or Q5, Q7 and Q8. Outputs connected in parallel
must be switched at the same time.
0V
Q
Q
F10 A
Caution!
Please note the following when switching off inductive
loads.
Suppressed inductive loads cause less interference in the
entire electrical system. For optimum suppression the
suppressor circuits are best connected directly to the
inductive load.
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Page 60
Installation
If inductive loads are not suppressed, the following applies:
Several inductive loads should not be switched off
simultaneously to avoid overheating the driver blocks in the
worst possible case. If in the event of an emergency stop the
+24 V DC power supply is to be switched off by means of a
contact, and if this would mean switching off more than one
controlled output with an inductive load, then you must
provide suppressor circuits for these loads (see the following
diagrams).
+ 24 V H
0 V H
U
emax
< Uz < 33 V
Q..
0 V H
Q..
Figure 31: Inductive load with suppressor circuit
Behavior with short-circuit/overload
Should a short circuit or overload occur on a transistor output,
this output will switch off. The output will switch on up to
maximum temperature after the cooling time has elapsed.
This time depends on the ambient temperature and the
current involved. If the fault condition persists, the output will
keep switching off and on until the fault is corrected or until the
power supply is switched off (
J section “Monitoring of short-
circuit/overload with EZ..-D.-T..”, page 238).
For more information visit: www.EatonElectrical.com
MN05013003E56
Page 61
Expanding inputs/outputs
Expanding inputs/outputsYou can add expansion units to the following EZ models in
order to increase the number of inputs and outputs:
Expandable EZ
basic units
EZ7..-..-R..
EZ7..-..-T..
Expansion units
EZ618-..-RE115/230 V AC power supply
• 12 AC inputs,
• 6 relay outputs
24 V DC power supply
• 12 DC inputs,
• 6 relay outputs
EZ620-..-TE• 12 DC inputs,
• 8 transistor outputs
EZ202-RE2 relay outputs
Special expansion units
see current catalog
Local expansion
Local expansion units are connected directly next to the basic
unit.
XConnect the EZ expansion unit via the EZ-LINK connection.
EZ-LINK
EZ719-…
EZ721-…
Figure 32: Connecting local expansion with EZ
For more information visit: www.EatonElectrical.comMN05013003E57
EZ6…-TE
EZ6…-RE
EZ200-EZ
Page 62
Installation
Warning!
The following electrical isolation is implemented between
the EZ7..-..-.C. basic unit and the expansion device
(isolation always in local connection of expansion unit)
• Basic isolation 400 V AC (+10 %)
• Safe isolation 240 V AC (+10 %)
Units may be destroyed if the value 400 V AC +10 % is
exceeded, and may cause the malfunction of the entire
system or machine!
J
Basic unit and expansion unit can be provided with different
DC power supplies.
Remote expansion
Remote expansion units can be installed and run up to 30 m
away from the basic unit.
Warning!
The two-wire or multi-core cable between units must have
the necessary insulation voltage required for the installation
environment concerned. In the event of a fault (ground
leakage, short-circuit) serious damage or injury to persons
may otherwise occur.
A cable such as NYM-0 with a rated operational voltage of
U
= 300/500 V AC is normally sufficient.
e
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MN05013003E58
Page 63
Expanding inputs/outputs
E+ E–
EZ719-…
EZ721-…
EZ6…-RE
EZ6…-TE
EZ200-EZ
E+ E–
= 300/500 V
U
e
EZ…-AC-…E
Figure 33: Connecting remote expansion units to EZ
J
Terminals E+ and E- of the EZ200-EZ are protected against
short-circuits and polarity reversal.
Functionality is only ensured if “E+” is connected with “E+”
and “E-” with “E-”.
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Page 64
Installation
Connecting bus systemsThe EZ-LINK connection is designed to allow bus
connections, apart from I/O expansions. Special bus
connection devices are available for the bus systems in use.
J
J
Only one device (expansion device or bus connection) can
be connected to the EZ-LINK connection.
At present, EZ700 can communicate with the following bus
systems or networks:
• AS-Interface (Actuator-Sensor Interface)
• PROFIBUS-DP
• CANopen
• DeviceNet
The different bus systems offer different functions.
The following applies:
• As a minimum data exchange, the input data R1 to R16 and
output data S1 to S8 can be exchanged, provided that the
bus system supports this.
• If the bus system or bus gateway is capable of this, function
block, date, time parameters can be read and written via the
bus. The states of inputs, outputs, markers can be read.
The range and the functions of the bus gateways are being
continually further developed.
The current Eaton product line catalog and the Internet
online catalog contain those bus gateways that are
currently available.
For more information visit: www.EatonElectrical.com
MN05013003E60
Page 65
Switching on
3Commissioning
Switching onBefore switching on EZ, check that you have connected the
power supply terminals and inputs correctly:
• 24 V AC model EZ-AB
– Terminal L: Phase conductor L
– Terminal N: Neutral conductor N
– Terminals I1 to I12:
Actuation via same phase conductor L
• 230 V AC model EZ-AC
– Terminal L: Phase conductor L
– Terminal N: Neutral conductor N
– Terminals I1 to I12, R1 to R12:
Actuation via phase conductor L
• 12 V DC model
– Terminal +12 V: Voltage +12 V
– Terminal 0 V: 0 V voltage
– Terminals I1 to I12:
Actuation via same +12V
• 24 V DC model
– Terminal +24 V: +24 V voltage
– Terminal 0 V: 0 V voltage
– Terminals I1 to I12, R1 to R12:
Actuation via the same +24 V
If you have already integrated EZ into a system, secure any
parts of the system connected to the working area to prevent
access and ensure that no-one can be injured if, for example,
motors start up unexpectedly.
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Page 66
Commissioning
Setting the menu languageWhen you switch on EZ for the first time, you will be asked to
select the menu language.
ENGLISH å
DEUTSCH
FRANCAIS
ESPANOL
J
XUse the cursor buttons
required.
– English
–German
– French
– Spanish
–Italian
– Portuguese
–Dutch
– Swedish
– Polish
–Turkish
–Czech
– Hungarian
XPress OK to confirm your choice and press ESC to exit the
menu.
EZ will then switch to the Status display.
You can change the language setting at a later time
(
J section “Changing the menu language”, page 205).
If you do not set the language, EZ will display this menu and
wait for you to select a language every time you switch on.
Í or Ú to select the language
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MN05013003E62
Page 67
EZ operating modes
EZ operating modesEZ has two operating modes - RUN and STOP.
In RUN mode EZ continuously processes a stored circuit
diagram until you select STOP or disconnect the power. The
circuit diagram, parameters and the EZ settings are retained
in the event of a power failure. All you will have to do is reset
the real-time clock after the back-up time has elapsed. Circuit
diagram entry is only possible in STOP mode.
Caution!
In RUN mode EZ will immediately run the saved circuit
diagram in the unit when the power supply is switched on.
This will happen unless STOP mode was set as startup
mode. In RUN mode outputs are activated according to the
switch logic of the circuit diagram.
When a memory card with a circuit diagram is fitted in an EZ
model with an LCD display, this circuit diagram will not start
automatically if there is circuit diagram in the device. The
circuit diagram must first be transferred from the memory card
to the EZ unit.
In RUN mode EZ-X models load the circuit diagram on the
memory card automatically and run it immediately.
For more information visit: www.EatonElectrical.comMN05013003E63
Page 68
Commissioning
Creating your first circuit
diagram
The following small circuit diagram takes you step by step
through wiring up your first EZ circuit diagram. In this way you
will learn all the rules, quickly enabling you to use EZ for your
own projects.
As with conventional wiring, you use contacts and relays in
the EZ circuit diagram. With EZ, however, you no longer have
to connect up components individually. At the push of a few
buttons, the EZ circuit diagram produces all the wiring. All you
have to do is then connect any switches, sensors, lamps or
contactors you wish to use.
L01+
F1
S1
S2
K1
K1
L01-
H1
Figure 1:Lamp controller with relays
In the following example, EZ carries out all the wiring and
performs the tasks of the circuit diagram shown below.
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MN05013003E64
Page 69
L01+
L01-
Creating your first circuit diagram
F1
S1S2
I1
0V
+24V
1
Q1
2
I2
...........
I
MO 02:00
.......STOP
J
For more information visit: www.EatonElectrical.comMN05013003E65
H1
L01-
Figure 2:Lamp controller with EZ
Starting point: the Status display
When you switch on EZ, it opens the Status display
immediately to show the switching state of the inputs and
outputs. It also indicates whether EZ is already running a
circuit diagram.
The examples were written without the use of expansion
units. If an expansion unit is connected, the Status display
will first show the status of the basic unit and then the status
of the expansion unit before showing the first selection
menu.
Page 70
Commissioning
PROGRAM...
STOP å RUN
PARAMETER
INFO
Press OK to switch to the next menu level, and press ESC to
move one level back.
OK has two other functions:
J
•Press OK to save modified settings.
• In the circuit diagram, you can also press OK to insert
and modify contacts and relay coils.
In this case EZ must be in STOP mode.
XPress OK 2 × to enter the circuit diagram display via menu
items PROGRAM… J PROGRAM. This is where you will
create the circuit diagram.
Circuit diagram display
XPress OK to switch to the main menu.
Â
The circuit diagram display is currently empty. The cursor
flashes at the top left, which is where you will start to wire your
circuit diagram. EZ will automatically propose the first contact
I1.
M
êê êê êê êêê
lLm
êê êê êê êêê
êê êê êê êêê
êê êê êê êêê
I1-I2----ÄQ1
For more information visit: www.EatonElectrical.com
Use the ÍÚ
úí cursor buttons to move the cursor over the
invisible circuit diagram grid.
The first three double columns are the contact fields and the
right-hand columns form the coil field. Each line is a rung. EZ
automatically energizes the first contact to voltage.
XNow try to wire up the following EZ circuit diagram.
Switches S1 and S2 are at the input.
contacts for the input terminals. Relay K1 is represented by
the relay coil
ÄQ1. The symbol Ä identifies the coil's function,
in this case a relay coil acting as a contactor.
to eight EZ output relays in the basic unit.
I1 and I2 are the
Q1 is one of up
MN05013003E66
Page 71
Creating your first circuit diagram
From the first contact to the output coil
With EZ, you work from the input to the output. The first input
contact is
XPress OK.
I1.
I1êê êê êêê
I1 I1êê êêê
J
I1-I2Â
EZ inserts the first contact
XThe
I flashes and can be changed, for example, to a P for
I1 at the cursor position.
a button input by using the cursor buttons Í or Ú.
However, nothing needs to be changed at this point.
XPress OK 2 ×, to move the cursor across the
1 to the
second contact field.
You could also move the cursor to the next contact field using
the cursor button
í.
XPress OK.
Again, EZ creates a contact
the contact number to
I1 at the cursor position. Change
I2 so that break contact S2 can be
connected to input terminal I2.
XPress OK so that the cursor jumps to the next position and
use cursor buttons Í or Ú to change the number to
2.
Press DEL to delete a contact at the cursor position.
XPress OK to move the cursor to the third contact field.
You do not need a third switch contact, so you can now wire
the contacts directly to the coil field.
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Page 72
Commissioning
Wiring
EZ displays a small arrow in the circuit diagram for creating
the wiring.
Press ALT to activate the arrow and press the cursor buttons
ÍÚ
úí to move it.
J
M
êê êê êêê
l
lLm
êêêêê
J
I1-I2l
êê êê êê êêê
êê êê êê êêê
êê êê êê êêê
ALT also has two other functions depending on the cursor
position:
• From the left contact field, press ALT to insert a new,
empty rung.
• The contact under the cursor can be changed between a
make and break contact by pressing the ALT button.
The wiring arrow works between contacts and relays. When
you move the arrow onto a contact or relay coil, it changes
back to the cursor and can be reactivated if required.
EZ automatically wires adjacent contacts in a rung up to the
coil.
XPress ALT to wire the cursor from
field.
The cursor changes into a flashing wiring arrow and
automatically jumps to the next logical wiring position.
XPress the cursor button
to the coil field.
í. Contact I2 will be connected up
I2 through to the coil
J
For more information visit: www.EatonElectrical.com
You can use the DEL button to erase a connection at the
cursor or arrow position. Where connections intersect, the
vertical connections are deleted first, then, if you press DEL
again, the horizontal connections are deleted.
XPress the cursor button
The cursor will move to the coil field.
í once more.
MN05013003E68
Page 73
Creating your first circuit diagram
I1-I2----ÄQ1
I1-I2----ÄQ1
SAVE
CANCEL
J
XPress OK.
EZ will insert relay coil
the output relay
changed.
Your first working EZ circuit diagram now looks like this:
Press ESC to leave the circuit diagram display.
The menu shown appears.
XPress OK.
The circuit diagram is now automatically saved. CANCEL
exits the circuit diagram. Changes that have been made to the
circuit diagram are not saved.
EZ saves all the necessary circuit diagram and program
data retentively in the internal data memory.
Once you have connected buttons S1 and S2, you can test
your circuit diagram straight away.
Q1. The specified coil function Ä and
Q1 are correct and do not have to be
PROGRAM....Æ
STOP å RUN
PARAMETER..
INFO... æ
J
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Testing the circuit diagram
XSwitch with ESC to the main menu and select the
menu option.
RUN
With
STOP RUN å and STOP å RUN you switch to
the RUN or STOP operating modes.
EZ is in RUN mode if the tick is present at the corresponding
menu item. i.e.
The tick next to a menu item indicates which operating
mode or function is currently active.
STOP RUN å.
STOP å
Page 74
Commissioning
PROGRAM....Æ
STOP RUN å
PARAMETER..
INFO... æ
12..........
I
MO 02:00
1....... RUN
I1-I2----ÄQ1
I1-I2----ÄQ1
XPress OK.
The tick changes to STOP RUN
å
The Status display shows the current mode and the switching
states of the inputs and outputs.
XChange to the Status display by pressing ESC and press
pushbutton actuator S1.
The contacts for inputs I1 and I2 are activated and relay Q1
picks up.
Power flow display
EZ allows you to check rungs in RUN mode. This means that
you can check your circuit diagram via the built-in power flow
display while it is being processed by EZ.
XSwitch to the circuit diagram display (confirm
PROGRAM
menu with OK) and actuate pushbutton S1.
The relay picks up and EZ displays the power flow.
XPress pushbutton actuator S2, that has been connected as
a break contact.
The rung is interrupted and relay Q1 drops out.
Press ESC to return to the Status display.
A circuit diagram does not have to be completed before you
J
can test parts of it with EZ.
EZ simply ignores any incomplete wiring that is not yet
working and only uses the finished wiring.
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MN05013003E70
Page 75
Creating your first circuit diagram
Deleting the circuit diagram
XSwitch EZ to STOP mode.
J
PROGRAM
DELETE PROG
The display shows
EZ must be in STOP mode in order to extend, delete or
modify the circuit diagram.
PROGRAM... to switch from the main menu to the
XUse
next menu level.
XSelect
EZ will display the prompt DELETE?
XPress OK to delete the program or ESC to cancel.
Press ESC to return to the Status display.
Fast circuit diagram entry
You can create a circuit diagram in several ways. The first
option is to enter the elements in the circuit and then to wire
all the elements together. The other option is to use the
enhanced operator guidance of EZ and create the circuit
diagram in one go, from the first contact through to the last
coil.
If you use the first option, you will have to select some of the
elements in order to create and connect up your circuit
diagram.
DELETE PROGRAM
STOP å RUN.
The second, faster option is what you learned in the example.
In this case you create the entire rung from left to right.
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Page 76
Page 77
4Wiring with EZ
By working through the example in chapter 3 you should now
have gained an initial impression of just how simple it is to
create a circuit diagram in EZ. This chapter describes the full
range of EZ functions and provides further examples of how
to use EZ.
Operation of EZButtons for editing circuit diagrams and function relays
Delete rung, contact, relay or empty rung in the circuit diagram
Toggle between break and make contact
Connect contacts, relays and rungs
Add rungs
ÍÚ
Change value
Move cursor up and down
Change position
úí
Move cursor to left and right
Cursor buttons set as P buttons:
ú
Input P1,
í
Input P3,
Undo setting since previous OK
Exit current display or menu
Change, add contact/relay
Save setting
Í
Ú
Input P2
Input P4
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Page 78
Wiring with EZ
Operation
The cursor buttons in the EZ circuit diagram perform three
functions. The current mode is indicated by the appearance of
the flashing cursor.
•Move
• Enter
• Connect
â
I 1
l
J
In Move mode you can use
the circuit diagram in order to select a rung, contact or relay
coil.
Use OK to switch to Entry mode so that you can enter or
change a value at the current cursor position. If you press
ESC in Entry mode, EZ will undo the most recent changes.
Press ALT to switch to Connect mode for wiring contacts and
relays. Press ALT again to return to Move.
Press ESC to leave the circuit diagram and parameter display.
EZ performs many of these cursor movements
automatically. For example, EZ switches the cursor to Move
mode if no further entries or connections are possible at the
selected cursor position.
Opening the parameter display for function relays with
contacts or coils
If you specify the contact or coil of a function relay in Entry
mode, EZ automatically switches from the contact number to
the function relay parameter display when you press OK.
Press
í to switch to the next contact or coil field without
entering any parameters.
ÍÚ úí to move the cursor around
Program
A program is a sequence of commands which EZ executes
cyclically in RUN mode. An EZ program consists of the
necessary settings for the device, password, system settings,
a circuit diagram and/or function relays.
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MN05013003E74
Page 79
Operation of EZ
Circuit diagram
The circuit diagram is that part of the program where the
contacts are connected together. In RUN mode a coil is
switched on and off in accordance with the current flow and
the coil function specified.
Function relays
Function relays are program elements with special functions.
Example: timing relays, time switches, counters. Function
relays are elements provided with or without contacts and
coils as required. In RUN mode the function relays are
processed according to the circuit diagram and the results are
updated accordingly.
Examples:
Timing relay = function relay with contacts and coils
Time switch = function relay with contacts
Relay
Relays are switching devices which are electronically
simulated in EZ. They actuate their contacts according to their
designated function. A relay consists of at least a coil and a
contact.
Contacts
You modify the current flow with the contacts in the EZ circuit
diagram. Contacts such as make contacts carry a 1 signal
when closed and 0 when open. Every contact in the EZ circuit
diagram can be defined as either a make contact or a break
contact.
For more information visit: www.EatonElectrical.comMN05013003E75
Page 80
Wiring with EZ
Coils
Coils are the actuating mechanisms of relays. In RUN mode,
the results of the wiring are sent to the coils, which switch on
or off accordingly. Coils can have seven different coil
functions.
Table 5:Usable contacts
Contact
EZ representation
Make contact
Open in the rest state
Break contact
Closed in the rest state
EZ works with different contacts, which can be used in any
order in the contact fields of the circuit diagram.
Table 6:Contacts
Contact typeMake
contact
Analog value comparator function
relay
Counter function relay
Text marker function relay
7-day time switch function relay
EZ input terminal
0 signal
Expansion status
Short-circuit/overload
Marker (auxiliary relay)
Marker (auxiliary relay)
Operating hours counter
Cursor button
EZ output
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MN05013003E76
Page 81
Operation of EZ
Contact type
Expansion input terminal
Short-circuit/overload with
Make
contact
R
R
Break
contact
R
R
EZ500EZ700Page
–R1…R1281
–R15…R16241
expansion
EZ output
(expansion or S auxiliary marker)
S
S
S1…S8
(as
marker)
Timing function relay
Jump label
Year time switch
Master reset, (central reset)
Tt
:–:1…:8 :1…:8 166
YY1…Y8 Y1…Y8 169
ZZ1…Z3 Z1…Z3 176
Y
Z
T1…T16 T1…T16 150
Relay, function relays
EZ has nine different types of relay for wiring in a circuit
diagram.
RelaysEZ displayEZ500EZ700Coil
function
Analog value comparator
function relays
Counter function relays
Text marker function relays
7-day time switch function
relays
Markers (auxiliary relay)
Markers (auxiliary relay)
Operating hours counters
EZ output relays
EZ output relay expansion,
auxiliary markers
Timer function relays
A
C
D
Ö
M
NN1…N16 N1…N16 –
OO1…O4 O1…O4
Q
S
A1…A16 A1…A16 –
C1…C16 C1…C16
D1…D16 D1…D16
Ö1…Ö4 Ö1…Ö4 –
M1…M16 M1…M16 –
Q1…Q8 Q1…Q8 –
S1…S8
S1…S8 –
(as marker)
T
T1…T16 T1…T16
S1…S8 89
Parame
ters
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Page 82
Wiring with EZ
Relays
Conditional jump::1…:8 :1…:8 –
Year time switch
Master reset, (central reset)ZZ1…Z3 Z1…Z3 –
EZ displayEZ500EZ700Coil
function
YY1…Y8 Y1…Y8 –
You can set the switching behavior of these relays by means
of the coil functions and parameters selected.
The options for setting output and marker relays are listed with
the description of each coil function.
The coil functions and parameters are listed with the
description of each function relay.
Circuit diagram display
In the EZ circuit diagram, contacts and coils are connected up
from left to right - from the contact to the coil. The circuit
diagram is created on a hidden wiring grid containing contact
fields, coil fields and rungs. It is then wired up with
connections.
• You can add switch contacts in the three contact fields. EZ
adds the first energized contact field automatically.
• You add the relay coil to be controlled together with its
function and designation in the coil field.
• Every line in the circuit diagram forms a rung. Up to 128
rungs can be wired in a circuit diagram.
Parame
ters
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MN05013003E78
Page 83
Operation of EZ
Contact fieldsCoil field
I1-I2uT1-ÄQ1
Rungs/
Current paths
• Connections are used to produce the electrical contact
between switch contacts and the coils. They can be created
across several rungs. Each point of intersection is a
connection.
Q1-Ö1kêê êêê
êê êê êê êêê
êê êê êê êêê
Rungs
J
The circuit diagram display performs two functions:
• In STOP mode it is used to edit the circuit diagram.
• In RUN mode it is used to check the circuit diagram using
the Power flow display.
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Page 84
Wiring with EZ
Saving and loading circuit diagrams
There are two ways of saving circuit diagrams in EZ
externally:
• By saving to a memory card
• By saving to a PC running EZSoft.
Once they have been saved, programs can be reloaded into
EZ, edited and run.
All circuit diagram data is saved in EZ. In the event of a power
failure the data will be retained until the next time it is
overwritten or deleted.
Memory card
Each EZ-M-32K memory card contains a circuit diagram
which is inserted into the EZ interface. The program is stored
retentively on the memory card.
The way the memory card works and a description of how to
transfer a program to the card is given in section “Memory
card” on page 244.
Working with contacts and
relays
For more information visit: www.EatonElectrical.com
EZSoft
EZSoft is a PC program with which you can create, store, test
(simulate) and manage EZ circuit diagrams.
Completed circuit diagrams are transferred between your PC
and EZ via the connecting cable. Once you have transferred
a circuit diagram, simply run EZ straight from your PC.
Details on the program and transferring circuit diagrams are
given in section “EZSoft” from page 248.
In EZ circuit diagrams, the switches, buttons and relays of
conventional circuit diagrams are connected up using input
contacts and relay coils.
MN05013003E80
Page 85
Working with contacts and relays
Conventional circuitEZ circuit diagram
EZ terminal
K1
S2
S1
K1
H1
Connect make contact S1 to input
terminal I2
Connect make contact S2 to EZ input
terminal I3
Connect load H1 to EZ output Q4
S1 or S2 switches on H1.
EZ circuit diagram
I2u------ÄQ4
I3k
Input and output contacts
First specify which input and output terminals you wish to use
in your circuit.
Depending on the type and configuration, EZ has 8, 12 or 24
input terminals and 4, 6, 8, 10 or 16 outputs. The signal states
on the input terminals are detected in the circuit diagram with
the input contacts I1 to I12. R1 to R12 are the input contacts
of the expansion. In the circuit diagram the outputs are
controlled via the corresponding output relay coils Q1 to Q8 or
S1 to S8 (expansion).
Contact name
Contact number
ÄQ4
Coil function
Relay name
Relay number
Entering and changing contacts and relay coils
A switch contact is selected in EZ via the contact name and
I2
contact number.
A relay coil is defined by its coil function, name and number.
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Page 86
Wiring with EZ
J
I1
J
A full list of all the contacts and relays is given in the
overview starting on page 76.
Values for contacts and coil fields are changed in Entry mode.
The value to be changed flashes.
If the field is empty, EZ will enter contact I1 or the coil
ÄQ1.
XMove the cursor using the buttons
coil field.
XPress OK to switch to Entry mode.
XUse
úí to select the position you wish to change, or press
OK to jump to the next position.
XUse ÍÚ to modify the value of the position.
úíÍÚ to a contact or
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MN05013003E82
Page 87
Working with contacts and relays
Change
I1 to I2 in the
Change ÄQ1 to ÄQ8 in the coil field
contact field
I1I1I2ÄQ1ÄQ1ÄQ1ÄQ8
Q
í or
OK
M3è
N4È
A5ä
Ö.S
Y.
C.D.
T.S.
OZ1
P
:
D
S
R
Z
2Í Å úM
R
1
2
í or
OK
í or
OK
N3
C4
T5
O.
:.
2 Ú
2
í or
OK
EZ will leave Entry mode when you press úí or OK to leave
a contact field or coil field.
Deleting contacts and relay coils
XMove the cursor using the buttons
úíÍÚ to a contact or
coil field.
XPress DEL.
The contact or the relay coil will be deleted, together with any
connections.
Changing make contacts to break contacts
Every switch contact in the EZ circuit diagram can be defined
as either a make contact or a break contact.
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Page 88
Wiring with EZ
XSwitch to Entry mode and move the cursor over the contact
name.
XPress ALT. The make contact will change to a break
contact.
XPress OK 2
× to confirm the change.
I2u------ÄQ4
I3k
Figure 39: Changing contact I3 from make to break
Creating and modifying connections
l
Switch contacts and relay coils are connected with the wiring
arrow in Connect mode. EZ displays the cursor in this mode
as an arrow.
XUse
úíÍÚ to move the cursor onto the contact field or
coil field from which you wish to create a connection.
J
Do not position the cursor on the first contact field. At this
position the ALT button has a different function (Insert
rung).
XPress ALT to switch to Connect mode.
XUse
úí to move the diagonal arrow between the contact
fields and coil fields and ÍÚ to move between rungs.
XPress ALT to leave Connect mode.
I2u------ÄQ4
i3k
2 ×
I2u------ÄQ4
i3kê
EZ will leave the mode automatically when you move the
diagonal arrow onto a contact field or coil field which has
already been assigned.
J
For more information visit: www.EatonElectrical.com
In a rung, EZ automatically connects switch contacts and
the connection to the relay coil if there are no empty fields
in-between.
MN05013003E84
Page 89
Working with contacts and relays
I1-Q4-i3o
z-----k
hI2-I4-ÄQ2
I1-Q4-i3-ÄM1
I2-I4-M1-ÄQ2
J
Never work backwards. You will learn why wiring backwards
does not work in section “Example: Do not wire backwards”
from page 233.
When wiring more than three contacts in series, use an M or
N marker.
Deleting connections
XMove the cursor onto the contact field or coil field to the right
of the connection that you want to delete. Press ALT to
switch to Connect mode.
XPress DEL.
EZ will delete a connection. Closed adjacent connections will
be retained.
If several rungs are connected to one another, EZ first deletes
the vertical connection. If you press DEL again, it will delete
the horizontal connection as well.
You cannot delete connections that EZ has created
automatically.
Close the delete operation with ALT or by moving the cursor
to a contact or coil field.
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Page 90
Wiring with EZ
Inserting and deleting a rung
The EZ circuit diagram shows four of the 128 rungs in the
display at the same time. If you move the cursor past the top
or bottom of the display, EZ automatically scrolls up or down
the display to show hidden rungs – even empty ones.
A new rung is added below the last connection or inserted
above the cursor position:
I2u------ÄQ4
I3k
I2u------ÄQ4
 n
I3k
XPosition the cursor on the first contact field of an empty
rung.
XPress ALT.
The existing rung with all its additional connections is “shifted”
downwards. The cursor is then positioned directly in the new
rung.
Deleting a rung
EZ will only remove empty rungs, i.e. those without contacts
or coils.
XDelete all the contacts and relay coils from the rung.
XPosition the cursor on the first contact field of the empty
rung.
XPress DEL.
The subsequent rung(s) will be “pulled up” and any existing
links between rungs will be retained.
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MN05013003E86
Page 91
Working with contacts and relays
Switching with the cursor buttons
With EZ, you can also use the four cursor buttons as hardwired inputs in the circuit diagram.
P2
P1
P4
I1u------SQ1
P2k
I2u------RQ1
P4k
I5-------ÄM1
I1-m1u---ÄQ1
P1-M1k
J
............
IP2
FR 15:59
........STOP
The buttons are wired in the circuit diagram as contacts P1 to
P4. The P buttons can be activated and deactivated in the
P3
System menu.
The P buttons can also be used for testing circuits or manual
operation. These button functions are also useful for servicing
and commissioning purposes.
Example 1:
A lamp at output relay Q1 is switched on and off via inputs I1
and I2 or using cursor buttons
Í Ú.
Example 2
Terminal I1 is used to control output relay Q1. Terminal I5
switches to Cursor button mode and deactivates rung I1 via
M
1.
The P buttons are only detected as switches in the Status
menu. The cursor buttons are used for other functions in the
menus, the power flow display and in the text display.
The Status menu display shows whether the P buttons are
used in the circuit diagram.
• P: button function wired and active.
• P2: button function wired, active and P2 button Í pressed.
• P-: button function wired and not active.
• Empty field: P buttons not used.
For more information visit: www.EatonElectrical.comMN05013003E87
Page 92
Wiring with EZ
Checking the circuit diagram
EZ contains a built-in measuring device enabling you to
monitor the switching states of contacts and relay coils during
operation.
I2---u---ÄQ4
I3---k
J
I2---U---ÄQ4
I3---k
J
XComplete the small parallel connection and switch EZ to
RUN mode via the main menu.
XReturn to the circuit diagram display.
You are now unable to edit the circuit diagram.
If you switch to the circuit diagram display and are unable to
modify a circuit diagram, first check whether EZ is in STOP
mode.
The circuit diagram display performs two functions depending
on the mode:
• STOP: Creation of the circuit diagram
• RUN: Power flow display
XSwitch on I3.
In the power flow display, energized connections are thicker
than non-energized connections.
You can follow energized connections across all rungs by
scrolling the display up and down.
The power flow display will not show signal fluctuations in
the millisecond range. This is due to the inherent delay
factor of LCD displays.
For more information visit: www.EatonElectrical.com
MN05013003E88
Page 93
Working with contacts and relays
Coil functions
You can set the coil function to determine the switching
behavior of relay coils. The following coil functions are
available for relays Q, M, S, D, “:”:
Table 7:Coil function
Circuit diagram
symbol
EZ
display
Coil functionExample
ÄContactor
function
ÅContactor
ÄQ1, ÄD2, ÄS4,
Ä:1, ÄM7
ÅQ1, ÅD2, ÅS4
function with
negated result
èCycle pulse with
falling edge
ÈCycle pulse with
rising edge
äImpulse relay
function
SSet (latching)SQ8, SM2, SD3,
RReset
(unlatching)
èQ3, èM4, èD8,
èS7
ÈQ4, ÈM5, ÈD7,
ÈS3
äQ3, äM4, äD8,
äS7
SS4
RQ4, RM5, RD7,
RS3
Marker relays M and N are used as a flag. The S relay can be
used as the output of an expansion unit or as a marker if no
expansion unit is connected. The only difference between
them and the output relay Q is that they have no output
terminals.
J
For more information visit: www.EatonElectrical.comMN05013003E89
descriptions for the appropriate relays.
The coil functions of the function relays are described in the
Page 94
Wiring with EZ
J
cycle pulse negative, rising edge) must only be used once
for each relay coil. The last coil in the circuit diagram
determines the status of the relay.
When controlling a contactor or relay, the control coil is only
present once. If you are creating parallel circuits, use Set,
Reset as a coil function.
Rules for wiring relay coils
To ensure a clear overview of all relay states only assign the
The coil functions Ä, Å, è, È, (contactor, contactor negated,
same coil function once to a relay (
retentive coil functions such as
ä, S, R). However,
ä, S, R can be used several
times if required by the circuit diagram logic.
Exception: When using jumps to structure a circuit diagram,
this coil function can also be used effectively several times.
Relay with contactor function
Ä
The output signal follows immediately after the input signal
and the relay acts as a contactor.
on
on
Figure 40: Signal diagram of contactor function
Representation in EZ:
• Output relays Q:
•Markers M, N:
ÄQ1 to ÄQ8 (depending on type)
ÄM1 to ÄM16, ÄN1 to ÄN16
• Function relays (Text) D: ÄD1 to ÄD16
• Output relays S: ÄS1 to ÄS8
• Jumps: Ä:1 to Ä:8
For more information visit: www.EatonElectrical.com
MN05013003E90
Page 95
Working with contacts and relays
Contactor function with negated result (inverse contactor
function)
The output signal is simply an inversion of the input signal; the
relay operates like a contactor with contacts that have been
negated. If the coil is triggered with the 1 state, the coil
switches its make contacts to the 0 state.
Figure 41: Signal diagram of inverse contactor function
Representation in EZ
Å
on
on
• Output relays Q:
•Markers M, N:
ÅQ1 to ÅQ8 (depending on type)
ÅM1 to ÅM16, ÅN1 to ÅN16
• Function relays (Text) D: ÅD1 to ÅD16
• Output relays S: ÅS1 to ÅS8
• Jumps: Å:1 to Å:8
Falling edge evaluation (cycle pulse) è
This function is used if the coil is only meant to switch on a
falling edge. With a change in the coil state from 1 to 0, the coil
switches its make contacts to the 1 state for one cycle.
on
on
Figure 42: Signal diagram of cycle pulse with falling edge
For more information visit: www.EatonElectrical.comMN05013003E91
Page 96
Wiring with EZ
Representation in EZ:
•Markers M, N:
• Jumps: è:1 to è:8
J
Physical outputs should not be used as a cycle pulse is
generated.
Rising edge evaluation (cycle pulse) È
This function is used if the coil is only meant to switch on a
rising edge. With a change in the coil state from 0 to 1, the coil
switches its make contacts to the 1 state for one cycle.
on
on
Figure 43: Signal diagram of cycle pulse with rising edge
Representation in EZ:
•Markers M, N:
• Jumps: È:1 to È:8
èM1 to èM16, èN1 to èN16
ÈM1 to ÈM16, ÈN1 to ÈN16
J
For more information visit: www.EatonElectrical.com
Physical outputs should not be used as a cycle pulse is
generated.
MN05013003E92
Page 97
Working with contacts and relays
Impulse relay ä
The relay coil switches whenever the input signal changes
from 0 to 1. The relay behaves like an impulse relay.
on
on
Figure 44: Signal diagram of impulse relay
Representation in EZ:
• Output relays Q:
•Markers M:
• Function relays (Text) D: äD1 to äD8
• Relays S: äS1 to äS8
J
A coil is automatically switched off if the power fails and if
STOP mode is active. Exception: Retentive coils retain
signal 1 (
from page 226).
äQ1 to äQ8 (depending on type)
äM1 to äM16
J section “Retention (non-volatile data storage)”
For more information visit: www.EatonElectrical.comMN05013003E93
Page 98
Wiring with EZ
Latching relay
The “latch” and “unlatch” relay functions are used in pairs. The
relay picks up when latched and remains in this state until it is
reset by the “unlatch” function.
:
on
S
I1-I2----SQ1
I2-------RQ1
R
on
on
ABC
Figure 45: Latching relay signal diagram
• Range A: The Set coil and the Reset coil are triggered at different
times
• Range B: Reset coil is triggered at the same time as the Set coil
• Range C: Power supply switched off
Representation in EZ:
• Q output relays:
SQ1 to SQ8, RQ1 to RQ8 (depending on
type)
•M markers:
SM1 to SM16, RM1 to RM16
• (Text) D function relays: SD1 to SD8, RD1 to RD8
• S relays:SS1 to SS8, RS1 to RS8
Use each of the two relay functions S and R once only per
relay.
If both coils are triggered at the same time, priority is given to
the coil further down in the circuit diagram. This is shown in
the above signal diagram in section B.
For more information visit: www.EatonElectrical.com
MN05013003E94
Page 99
Function relays
J
fails or if the device is in STOP mode. Exception: Retentive
coils retain signal 1 (
J section “Retention (non-volatile
data storage)”, page 226).
Function relaysFunction relays allow you to simulate the functions of different
conventional control engineering devices in your circuit
diagram. EZ provides the following function relays:
Table 8:Function relays
A latched relay is automatically switched off if the power
Ö1, Ö2Time switch, weekday/time
O1, ÄO2Operating hours counter with limit
T1,
TT1, RT1, HT1
X
, ?X
T1,
TT1, RT1, HT1
â
, ?â
T6,
TT6, RT6, HT6
Xâ, ?Xâ
T2,
TT2, RT2, HT2
ü
Function relays
value switch (only useful for devices
with an analog input)
speed counter, frequency counter
values
value entry.
Timing relay, on-delayed
Timing relay, on-delayed with random
switching
Timing relay, off-delayed
Timing relay, off-delayed with random
switching
Timing relay, on/off-delayed
Timing relay, on/off-delayed with
random switching
Timing relay, single pulse
For more information visit: www.EatonElectrical.comMN05013003E95
Page 100
Wiring with EZ
EZ circuit diagram
symbol
T3,
TT3, RT3, HT3
Ü
:2,
Ä:2
Y3Year time switch, date
Z1, Z3Master reset, central reset of outputs,
Function relays
Timing relay, flashing
Jump
markers
A function relay is started via its relay coil or by evaluating a
parameter. It switches the contact of the function relay
according to its function and the set parameters.
Current actual values are cleared if the power supply is
J
switched off or if EZ is switched to STOP mode.
Exception: Retentive coils keep their logic state (
“Retention (non-volatile data storage)”, page 226).
Attention!
The following applies to RUN mode: EZ processes the
function relays after a pass through the circuit diagram. The
last state of the coils is used for this.
J section
Only use the coil of a function relay once. Exception: When
working with jumps, the same coil can be used several
times.
Example with function relay timer and counter relay
A warning light flashes when the counter reaches 10. The
example shows function relays C1 and T1. The S1 pushbutton
actuator is used for the count signal. The S2 pushbutton
actuator resets counter P1.
For more information visit: www.EatonElectrical.com
MN05013003E96
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