Omega Products DRG-SC-TC Installation Manual

SPECIFICATIONSSPECIFICATIONS
SPECIFICATIONS
SPECIFICATIONSSPECIFICATIONS
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Sensor Types: J, K, T, R, S, E, B Input Ranges: see table 6. Impedance: >1M Bias Current (burnout detection):
<1.5microamp Overvoltage: ±10V differential Common Mode (Input to Ground):
1800VDC, max.
Zero and Span AdjustabilityZero and Span Adjustability
Zero and Span Adjustability
Zero and Span AdjustabilityZero and Span Adjustability
50% of any selected range
OutputOutput
Output
OutputOutput
Voltage Output
Output: 0-5V, 0-10V
Source Impedance: <10
Drive: 10mA, max. Current Output
Output: 0-1mA, 0-20mA,
4-20mA Source Impedance: >100K Compliance:
0-1mA; 7.5V, max.(7.5KΩ)
0-20mA; 12V, max.(600Ω)
4-20mA; 12V, max.(600Ω)
AccuracyAccuracy
Accuracy (Including Linearity,
AccuracyAccuracy
Hysteresis) see Table 5
StabilityStability
Stability
StabilityStability
+0.04% of the maximum full scale
range per ºC change in ambient temperature, maximum.
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http://www.omega.com
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Terminations and WireTerminations and Wire
Terminations and Wire
Response Time (10 to 90%)Response Time (10 to 90%)
Response Time (10 to 90%)
Response Time (10 to 90%)Response Time (10 to 90%)
500mSec., typical.
Common Mode RejectionCommon Mode Rejection
Common Mode Rejection
Common Mode RejectionCommon Mode Rejection
DC to 60Hz: 120dB
IsolationIsolation
Isolation
IsolationIsolation
1800VDC between input, output and power.
EMC ComplianceEMC Compliance
EMC Compliance
EMC ComplianceEMC Compliance
Emissions: EN50081-1 Immunity: EN50082-2 Safety: EN50178
LED IndicationLED Indication
LED Indication
LED IndicationLED Indication
TROUBLE LED:
Yellow, off during
normal device operation.
INPUT LED:
Green, continuously on if input is within selected range, flashes otherwise
CAL OK LED:
Yellow, continuously
on in normal device operation
Thermocouple Burnout DetectThermocouple Burnout Detect
Thermocouple Burnout Detect
Thermocouple Burnout DetectThermocouple Burnout Detect
Field configurable upscale, downscale, or disabled
Humidity (Non-Condensing)Humidity (Non-Condensing)
Humidity (Non-Condensing)
Humidity (Non-Condensing)Humidity (Non-Condensing)
Operating: 15 to 95% (@ 45°C) Soak: 90% for 24 hours (@ 65°C)
Temperature RangeTemperature Range
Temperature Range
Temperature RangeTemperature Range
Operating: 0 to 55°C (32 to 131°F) Storage: -25 to 70°C (-13 to 158°F)
PowerPower
Power
PowerPower
Consumption: 1.5W typical,
2.5W max.
Range: 9 to 30VDC
OMEGA ENGINEERING, INC. warrants this unit to be free of manufacturing defects for the life of the product. If the unit should malfunction, it must be returned to the factory for evaluation. OMEGA's Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective it will be repaired or replaced at no charge. OMEGA's WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of being damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specifica­tion; misapplication; misuse or other operating conditions outside of OMEGA's control. Components which wear are not warranted, including but not limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by it will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANT ABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DIS­CLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.
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CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a "Basic Component" under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WAR­RANTY/DISCLAIMER language, and additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a manner.
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA'S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence. The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.
FOR WARRANTY RETURNS, please have the following information available BEFORE contacting OMEGA:
1. P.O. number under which the product was PURCHASED,
2. Model and serial number of the product under warranty, and
3. Repair instructions and/or specific problems relative to the product
OMEGA's policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering. OMEGA is a registered trademark of OMEGA ENGINEERING, INC. Copyright 1996 OMEGA ENGINEERING, INC. All rights reserved. This documentation may not be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without prior written consent of OMEGA ENGINEERING, INC.
It is the policy of OMEGA to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification. The information contained in this document is believed to be correct but OMEGA Engineering, Inc. accepts no liability for any errors it contains, and reserves the right to alter specifications without notice. WARNING: These product are not designed for use in, and should not be used for, patient connected applications.
RETURN REQUEST/ INQUIRIES
Terminations and WireTerminations and Wire
Screw terminals for 12-22 AWG. Use twisted pair for output and power connections.
Agency ApprovalsAgency Approvals
Agency Approvals
Agency ApprovalsAgency Approvals
CSA CSA
CSA certified per standard C22.2,
CSA CSA
No. 0-M91 and 142-M1987 (File No. LR42272).
ULUL
UL recognized per stan-
ULUL
dard UL508 (File No.E99775).
Conformance per EMC directive 89/336/EEC and low voltage 73/ 23/EEC.
MountingMounting
Mounting
MountingMounting
32mm or 35mm DIN rail
PIN CONNECTIONSPIN CONNECTIONS
PIN CONNECTIONS
PIN CONNECTIONSPIN CONNECTIONS
11 DC Power(+) 12 DC Power (-) 13 No Connection 41 T/C Input(+) 42 T/C Input (-) 43 No Connection 21 DC Power (+) 22 DC Power(-) 23 No Connection 51 Output (+) 52 Output (-) 53 No Connection
WARRANTY/DISCLAIMER
FOR NON-WARRANTY REPAIRS, consult OMEGA for current repair charges. Have the following information available BEFORE contacting OMEGA:
1. P.O. number to cover the COST of the repair,
2. Model and serial number of product, and
3. Repair instructions and/or specific problems relative to the product.
CECE
CE
CECE
721-0616-00B 8/97
DRG-SC-TC Thermocouple Input, Field Configurable Isolator
Instruction Sheet M2397/0796
DESCRIPTIONDESCRIPTION
DESCRIPTION
DESCRIPTIONDESCRIPTION
The DRG-SC-TC is a DIN rail mount, thermocouple input signal conditioner with 1800VDC isolation between in­put, output and power. The field configurable input and output offer flexible, wide ranging capability for J, K, T, R, S, E and B type thermo­couples.
The input of the DRG-SC-TC can be configured for over 60 different ther­mocouple temperature ranges (see Table 6). The output is linear to temperature and can be set for either 0-5V, 0-10V, 0-1mA, 0-20mA or 4-20mA.
Wide ranging, precision zero and span pots allow 50% adjustablity of offset and span turn-down within each of the ranges. For example, the 0­1000°C range could be offset and turned down to provide a 4-20mA signal representing 500-1000°C. Similarly, adjustment can be refer­enced to the output range. The example from above could be used to provide a 12-20mA signal from a 750 to 1000°C temperature input.
APPLICATIONAPPLICATION
APPLICATION
APPLICATIONAPPLICATION
The DRG-SC-TC field configurable thermocouple input isolator is useful in eliminating ground loops and inter­facing thermocouple sensors to data acquisition and control systems.
Three way isolation completely elimi­nates ground loops from any source. Isolation protects expensive SCADA systems from ground faults and al­lows the noise reduction benefits of grounded thermocouples to be real­ized.
The DRG-SC-TC employs the latest in advanced analog signal process­ing technology. In addition to its
High density DIN rail mounting offers an extremely compact solution to save valuable panel space.
DIAGNOSTIC LEDSDIAGNOSTIC LEDS
DIAGNOSTIC LEDS
DIAGNOSTIC LEDSDIAGNOSTIC LEDS
The DRG-SC-TC is equipped with front panel LEDs for INPUT (green), TROUBLE (yellow) and CAL OK (yel­low). At start-up, both the INPUT and the CAL OK LEDs flash alter­nately for 10 seconds while start-up takes place.
INPUT LEDINPUT LED
INPUT LED
INPUT LEDINPUT LED
This green LED is lit continuously when the input is within the specified range. In the full temperature range setting, for the over range condition the LED flashes at 8Hz, whereas for the under range condition it flashes at 4Hz. In a sub-range temperature setting, for the over range condition the LED flashes at 1Hz, whereas for the under range condition it flashes at 0.5Hz.
CAL OK LEDCAL OK LED
CAL OK LED
CAL OK LEDCAL OK LED
This yellow LED is continuously on when the device is calibrated.
TROUBLE LEDTROUBLE LED
TROUBLE LED
TROUBLE LEDTROUBLE LED
This yellow LED is off during the normal operation of the device. Con­sult factory if this LED is on, indicat­ing a microprocessor malfunction.
* Application Specific Integrated Circuit
CONFIGURATIONCONFIGURATION
CONFIGURATION
CONFIGURATIONCONFIGURATION
An advantage of the DRG-SC-TC is its wide ranging capabilities and ease of configuration. The DRG-SC-TC enables 50% input zero and span adjustablity DRG-SC-TC within each of the full-scale input ranges.
Unless otherwise specified, the factory presets the Model DRG-SC-TC as follows:
Input: J-type Range: 0 to 500°C Output: 4 to 20mA Burn Out: Upscale
The DC power input accepts any DC source between 9 and 30V; typically a 12V or 24VDC source is used (see Accessories).
For other I/O ranges refer to Tables 1 through 6 and reconfigure switches SW1 and SW2 for the desired input type range and output.
WARNING:WARNING:
WARNING:
WARNING:WARNING:
Do not attempt to change any switch settings with power applied. Severe damage will result!
1. Choose the desired temperature range from table 6, then use table 1 and 2 to configure the switches, as described in the following steps, for thermocouple type and range.
2. With DC power off, position input switches 1 and 2 on "SW2" for the desired burnout detection mode.
3. Set positions 4 through 10 on "SW2" for the desired thermocouple range and type.
4. Set positions 1 through 8 of output range switch "SW1" for the desired output signal. (Table 4)
CALIBRATIONCALIBRATION
CALIBRATION
CALIBRATIONCALIBRATION
1. After configuring the dip switches, connect the input to a calibrated ther­mocouple source. Connect the out­put to the actual device load (or a load approximately equivalent to the actual device load value) and apply power.
NOTE: To maximize thermal stability, final calibration should be performed in the operation installation, allowing approximately 1 to 2 hours for warm up and thermal equilibrium of the system.
2. Set the calibrator to the desired minimum input and adjust the zero potentiometer for the desired mini­mum output.
3. Set the calibrator to the desired maximum input and adjust the span potentiometer for the desired maxi­mum output.
4. Repeat steps 2 and 3, if necessary for best accuracy.
TABLE 1:
Thermocouple type switch settings (SW2, positions 8, 9, 10)
TABLE 2
Range switch settings used in conjunction with Table 6 (SW2, positions 4, 5, 6, and 7)
TABLE 3
: :
: Thermocouple burnout
: :
detection switch settings (SW2, position 1, 2)
Note: SW2 position 3 is not used.
TABLE 4 Output switch settings (SW1, position 1-8)
TABLE 5:
Accuracy
Table 6: Thermocouple Range Settings
Figure 1: DRG-SC-TC Factory Calibration: J-Type, 0-500°C, 4-20mA, Upscale
Note1: All modules are designed and tested to operate in ambient temperatures from 0 to 55°C, when mounted on a horizontal DIN rail. When five or more modules are mounted on a vertical rail, circulating air or model DRG-HS01 Heat Sink is recommended.
Figure 2: Mechanical dimensions for DRG-SC-TC
Figure 3: Wiring Diagram for DRG-SC-TC
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