Omega Products DRG-SC-BG Installation Manual

SPECIFICATIONS
Input
Voltage Input Full Scale Range: 10mV to ±200mV (Table 1). Impedance: >1M Overvoltage: 400Vrms, max.
(intermittent); 264Vrms, max.
(continuous). Common Mode (Input to Ground): 1800VDC, max. Zero Turn-Up: 50% of full scale
range
Span Turn-Down: 50% of full
scale range
Operation: direct or reverse
acting
Output
Voltage Output
Output: 0-5V, 0-10V
Impedance: <10
Drive: 10mA, max.
(1K, min. @ 10V)
Current Output
Output: 0-1mA, 0-20mA,
4-20mA Impedance: >100K Compliance:
0-1mA; 7.5V, max.(7.5K, max.)
0-20mA; 12V, max. (600, max.)
4-20mA; 12V, max. (600 max.)
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Bridge Excitation
1 to 10VDC, 120mA max. Accuracy (Including Linearity, Hyster­esis)
±0.1% typical, ±0.2% maximum of selected range at 25°C.
Stability
±0.025%/°C typical, 0.05%/°C
maximum, of selected full scale
range.
Output Noise (maximum)
0.1% of span, rms, or 10mV
whichever is greater.
Response Time (10 to 90%)
<200mSec., typical.
Common Mode Rejection
DC to 60Hz:³120dB
³100dB (0 -1mA, range)
Isolation
1800VDC between input, output
and power.
EMC Compliance
Emmissions: EN50081-1
Immunity: EN50082-2
Safety:EN50178
LED Indication (green)
Input Range (approx.)
>110% input: 8Hz flash
<0% input: 4Hz flash
Humidity ( Non-Condensing)
Operating: 15 to 95% (@ 45°C)
Soak: 90% for 24 hours (@ 65°C)
Temperature Range
Operating: 0 to 55°C (32 to
131°F)
OMEGA ENGINEERING, INC. warrants this unit to be free of manufacturing defects for the life of the product. If the unit should malfunction, it must be returned to the factory for evaluation. OMEGA's Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective it will be repaired or replaced at no charge. OMEGA's WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of being damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specifica­tion; misapplication; misuse or other operating conditions outside of OMEGA's control. Components which wear are not warranted, including but not limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by it will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTA TIONS OF ANY KIND WHA TSOEVER, EXPRESSED OR IMPLIED, EXCEPT THA T OF TITLE, AND ALL IMPLIED W ARRANTIES INCLUD­ING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A P AR TICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITA TION OF LIABILITY : The remedies of purchaser set forth herein are exclusive and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.
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CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a "Basic Component" under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WAR­RANTY/DISCLAIMER language, and additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a manner.
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA'S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence. The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.
FOR WARRANTY RETURNS, please have the following information available BEFORE contacting OMEGA:
1. P.O. number under which the product was PURCHASED,
2. Model and serial number of the product under warranty, and
3. Repair instructions and/or specific problems relative to the product
OMEGA's policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering. OMEGA is a registered trademark of OMEGA ENGINEERING, INC. ã Copyright 1996 OMEGA ENGINEERING, INC. All rights reserved. This documentation may not be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without prior written consent of OMEGA ENGINEERING, INC.
It is the policy of OMEGA to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification. The information contained in this document is believed to be correct but OMEGA Engineering, Inc. accepts no liability for any errors it contains, and reserves the right to alter specifications without notice. WARNING: These product are not designed for use in, and should not be used for, patient connected applications.
Storage: -25 to 70°C
(-13 to 158°F)
Power
Consumption: 1.5W typical, 2.5W
max. (one 350 bridge), 4W max. (four 350 bridges).
Range: 18 to 30VDC
Wire Terminations
Screw terminals for 12-22 AWG
Mounting:
32mm or 35mm DIN Rail
Agency Approvals
CSA certified per standard C22.2,
DRG-SC-BG Bridge Input, Field Configurable Signal Conditioner
Instruction Sheet M2390/0796
No. 0-M91 and 142-M1987 (File No. LR42272) UL recognized per standard UL508 (File No.E99775). CE Con formance per EMC directive 89/336/ EEC and low voltage 73/23/EEC.
PIN CONNECTIONS
11 DC Power (+) 12 DC Power (-) 13 No Internal Connection 21 DC Power (+) 22 DC Power (-) 23 No Internal Connection 41 Bridge Input (+) 42 Bridge Input (-) 43 Excitation (+) 51 Output (+) 52 Output (-) 53 Excitation (-)
1
DESCRIPTION
The DRG-SC-BG is a DIN rail mount, bridge or strain-gage input signal conditioner with 1800VDC isolation between input, output and power. The field configurable input and output offers flexible, wide ranging capabil­ity for bridge or strain-gage input applications from 0.5mV/V to over 50mV/V.
Wide ranging, precision zero and span pots allow 50% adjustablity of offset and gain within each of the 11 switch selectable input ranges. The output can be set for either 0-5V, 0-10V, 0-1mA, 0-20mA or 4-20mA.
This flexibility, combined with an ad­justable (1 to 10VDC) bridge excita­tion source, provides the user a reli-
WARRANTY/DISCLAIMER
able, accurate instrument to isolate and condition virtually any bridge or strain-gage input.
APPLICATION
The DRG-SC-BG field configurable, bridge input signal conditioner is use­ful in isolating ground loops and inter­facing bridge sensors to data acqui­sition and control systems.
Three way isolation completely elimi­nates ground loops from any source. Isolation protects expensive SCADA
RETURN REQUEST/ INQUIRIES
FOR NON-WARRANTY REPAIRS, consult OMEGA for current repair charges. Have the following information available BEFORE contacting OMEGA:
1. P.O. number to cover the COST of the repair,
2. Model and serial number of product, and
3. Repair instructions and/or specific problems relative to the product.
721-0611-00A 8/96
systems from ground faults and pro­vides filtering for noise reduction which can be a significant problem with small, millivolt, bridge signals.
Wide ranging flexibility allows the user to easily zero out dead-loads in weighing systems or configure bipo­lar input ranges for expansion-com­pression or vacuum-pressure bridge applications.
High density DIN rail mounting offers an extremely compact solution for saving valuable panel space.
DIAGNOSTIC LEDS
The DRG-SC-BG is equipped with a dual function LED signal monitor. The green, front mounted LED indicates both DC power and input signal sta­tus. Active DC power is indicated by an illuminated LED. If the input signal is more than 110% of the full-scale range, the LED will flash at 8Hz. If this continues to occur, you may wish to change your full-scale input range setting.
CONFIGURATION
A major advantage of the DRG-SC-BG is its wide ranging capa­bilities and ease of configuration. The DRG-SC-BG has 11 input range switch settings.Trim potentiometers allow 50% input zero and span adjustablity within each of the 11 full-scale, input ranges.
For example, the 200mV switch set­ting in Table 1 configures the input for a 0 to 200mV range. Since the span can be contracted by 50%, this en­ables an input span as narrow as 100mV of the range, or 50%. This span can be positioned anywhere within the 0-200mV range with a zero off-set as large as 50% of the full scale range (e.g. 100 to 200mV input).
Unless otherwise specified, the factory presets the Model DRG-SC-BG as follows:
Input Setting: 0 to 50mV Input Range: 0 to 30mV (3mV/V) Excitation: 10V Operation: Direct Output: 4 to 20mA
For other I/O ranges refer to Tables 1 through 4 and reconfigure switches
SW1 and SW2 for the desired input range, function, excitation and output range.
WARNING: Do not attempt to change any switch settings with power applied. Severe damage will result!
CALIBRATION
1. After configuring the DIP switches, connect the input to a calibrated milli­volt source. Connect the output to the actual device load (or a load equivalent to the actual device load value) and apply power. (see Wiring Diagram, Figure 2 or 3).
NOTE: To maximize thermal stability, final calibration should be performed in the op­erating installation, allowing approximately 1 to 2 hours for warm up and thermal equilibrium of the system.
2. Set the calibrator to the desired minimum and adjust the zero potenti­ometer for the desired mimimum out­put.
3. Set the calibrator to the desired maximum and adjust the span potenti­ometer for the desired maximum out­put.
4. Repeat steps 2 and 3, if necessary for best accuracy.
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Table 1: Input Range Selector-Switch Settings
Table 2: Direct or Reverse Operation Setting
Table 3: Bridge Excitation Selector-Switch Settings
Table 4: Output Range Selector-Switch Settings
Figure 2: Wiring Diagram for DRG-SC-BG
Figure 1: DRG-SC-BG Factory Calibration; 0 to 30mV (0 -50mV
switch settings) 10V excitation, direct operation, 4-20mA output
Note1: All DRG Series modues are designed and tested to operate in ambient temperatures from 0 to 55°C, when mounted on a horizontal DIN rail. When five or more modules are mounted on a vertical rail, circulating air or model DRG-HS01 Heat Sink is recommended. Please refer to DRG-HS01 Technical Bulletin or contact factory for assistance.
Excitation (+
Bridge (+)
Excitation (-)
Bridge (-)
Figure 4: Mechanical Dimensions for DRG-SC-BGFigure 3: Bridge Reference Designations
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