Omega Products D511X Installation Manual

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User’s Guide

D5000 Series

Four Channel Digital Transmitters

MADE IN

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D5000 SERIES USERS MANUAL

REVISED: 2/1/11

Omega Engineering
One Omega Drive
P O Box 4047
Stamford, CT 06907
Phone: 1-800-DAS-IEEE
Fax: [phone]
e-mail: [e-mail]
www.omega.com

The information in this publication has been carefully checked and is
believed to be accurate; however, no responsibility is assumed for possible
inaccuracies or omissions. Applications information in this manual is in­tended as suggestions for possible use of the products and not as explicit
performance in a specific application. Specifications may be subject to
change without notice.

D5000 modules are not intrinsically safe devices and should not be used in
an explosive environment unless enclosed in approved explosion-proof
housings.

TABLE OF CONTENTS

Warranty 4
CHAPTER 1 Getting Started

Default Mode 1-1
Quick Hook-Up 1-2

CHAPTER 2 Functional Description

Block Diagram 2-2

CHAPTER 3 Communications

Data Format 3-2
RS-232 3-2
Multi-party Connection 3-3
Software Considerations 3-4
Changing Baud Rate 3-5
Using a Daisy-Chain With a Dumb Terminal 3-5
RS-485 3-6
RS-485 Multidrop System 3-8

CHAPTER 4 Command Set

Table of Commands 4-6
User Commands 4-6
Error Messages 4-14

CHAPTER 5 Setup Information and Command

Command Syntax 5-1
Setup Hints 5-11

CHAPTER 6 Power Supply
CHAPTER 7 Troubleshooting
CHAPTER 8 Calibration
CHAPTER 9 Extended Addressing
Appendix A (ASCII TABLE )
Appendix B D5000 Specifications
Appendix C Factory Values

Chapter 1

Getting Started

Default Mode

All D5000 modules contain an EEPROM (Electrically Erasable Program­mable Read Only Memory) to store setup information and calibration
constants. The EEPROM replaces the usual array of switches and pots
necessary to specify baud rate, address, parity, etc. The memory is
nonvolatile which means that the information is retained even if power is
removed. No batteries are used so it is never necessary to open the module
case.

The EEPROM provides tremendous system flexibility since all of the
module’s setup parameters may be configured remotely through the com­munications port without having to physically change switch and pot
settings. There is one minor drawback in using EEPROM instead of
switches; there is no visual indication of the setup information in the module.
It is impossible to tell just by looking at the module what the baud rate,
address, parity and other settings are. It is difficult to establish communica­tions with a module whose address and baud rate are unknown. To
overcome this, each module has an input pin labeled DEFAULT*. By
connecting this pin to Ground, the module is put in a known communications
setup called Default Mode.

The Default Mode setup is: 300 baud, one start bit, eight data bits, one
stop bit, no parity, any address is recognized.

Grounding the DEFAULT* pin does not change any of the setups stored in
EEPROM. The setup may be read back with the Read Setup (RS) command
to determine all of the setups stored in the module. In Default Mode, all
commands are available.

Each channel of the D5000 has its own channel address and all four
channels are enabled in Default Mode. The addresses assigned to a module
must be four consecutive ASCII values, such as 0, 1, 2, 3. A module in
Default Mode will respond to any address except the six identified illegal
values (NULL, CR, $, #, {, }). A dummy address must be included in every
command for proper responses. The ASCII value of the module's first
channel address may be read back with the RS command. A properly
addressed channel can read data values and can modify calibration values,
such as trim span in the Default Mode. However it must be noted that in
Default Mode a module that is addressed with any value other than the four
proper addresss values assigned to it will always respond with the data from
its first channel. For example if a module as described above is addresses
with any character other than 0, 1, 2, 3, it will respond with or modify data
from channel 0.

Setup information in a module may be changed at will with the SetUp (SU)

command. Baud rate and parity setups may be changed without affecting
the Default values of 300 baud and no parity. When the DEFAULT* pin is
released, the module automatically performs a program reset and config­ures itself to the baud rate and parity stored in the setup information.

The Default Mode is intended to be used with a single module connected to
a terminal or computer for the purpose of identifying and modifying setup
values. In most cases, a module in Default Mode may not be used in a string
with other modules.

RS-232 & RS-485 Quick Hook-Up

Software is not required to begin using your D5000 module. We recommend
that you begin to get familiar with the module by setting it up on the bench.
Start by using a dumb terminal or a computer that acts like a dumb terminal.
Make the connections shown in the quick hook-up drawings, Figures 1.1 or

1.2. Put the module in the Default Mode by grounding the Default* terminal.
Initialize the terminal communications package on your computer to put it
into the “terminal” mode. Since this step varies from computer to computer,
refer to your computer manual for instructions.

Begin by typing $1RD and pressing the Enter or Return key. The module will
respond with an * followed by the data reading at the input. The data includes
sign, seven digits and a decimal point. For example, if you are using a
thermocouple module and measuring room temperature your reading might
be *+00025.00. The temperature reading will initially be in °C which has

Figure 1.1 RS-232C Quick Hook-Up.

Figure 1.2 RS-485 Quick Hook-Up.

been preset at the factory. Once you have a response from the module you
can turn to the Chapter 4 and get familiar with the command set.

All modules are shipped from the factory with a setup that includes a channel
address of 1, 300 baud rate, no linefeeds, no parity, alarms off, no echo and
two-character delay. Refer to the Chapter 5 to configure the module to your
application.

RS-485 Quick Hook-up to a RS-232 port

An RS-485 module may be easily interfaced to an RS-232C terminal for
evaluation purposes. This connection is only suitable for benchtop operation
and should never be used for a permanent installation. Figure 1.3 shows the
hook-up. This connection will work provided the RS-232C transmit output is
current limited to less than 50mA and the RS-232C receive threshold is
greater than 0V. All terminals that use 1488 and 1489 style interface IC’s will
satisfy this requirement. With this connection, characters generated by the
terminal will be echoed back. To avoid double characters, the local echo on
the terminal should be turned off.

If the current limiting capability of the RS-232C output is uncertain, insert a
100Ω to 1kΩ resistor in series with the RS-232 output.

In some rare cases it may be necessary to connect the module’s DATA
pin to ground through a 100Ω to 1kΩ resistor.

Figure 1.3 RS-485 Quick Hook-Up with RS-232C Port.

Chapter 2

Functional Description

A functional diagram of a typical module is shown in Figure 2.1. It is a useful
reference that shows the data path in the module and to explain the function
of many of the module’s commands.

The first step is to acquire the sensor signal and convert it to digital data. In
Figure 2.1, all the signal conditioning circuitry has been lumped into one
block, the analog/digital converter (A/D). Autozero and autocalibration is
performed internally and is transparent to the user.

The full-scale output of each channel may be trimmed using the Trim Span
(TS) command. The TS command adjusts the calibration values for each
channel that stored in the internal EEPROM. The TS command should only
be used to trim the accuracy of the unit with a laboratory standard reference
applied to the sensor input.

The trimmed data flows into either of two digital filters. The filter selection is
performed automatically by the microprocessor after every A/D conversion.
The filter selection depends on the difference of the current A/D output data
and the previous data stored in the output data register. If the least significant
decimal digit from the A/D differs from the old output data by more than 10
counts, the large signal filter is selected. If the change is less than 10 counts,
the small signal filter is used.

The two-filter system allows for different degrees of filtering depending on
the rate of the input change. For steady-state signals, the small-signal filter
averages out noise and small input changes to give a stable steady-state
output. The large-signal filter is activated by step changes or very noisy input
signals. The time constants for the two filters can be specified independently
with the SetUp (SU) command. The filter values are stored in nonvolatile
memory. Typically, the small-signal filter is set to a larger time constant than
the large-signal filter. This gives very good noise rejection along with fast
response to step inputs.

The modules allow user selectable output scaling in °C or °F on temperature
data. This selection is shown in Figure 2.1 as a switch following the digital
filters. The default scaling in the modules is °C, but this may be converted
to °F by feeding the data through a conversion routine. The switch position
is controlled by a bit in the setup data and may be changed with the SetUp
(SU) command. The scaling selection is nonvolatile. In non-temperature
applications, °C should always be selected.

The scaled data is summed with data stored in the Output Offset Register
to obtain the final output value. The output offset is controlled by the user and
has many purposes. The data in the Output Offset Register may be used to

trim any offsets caused by the input sensor. It may be used to null out
undesired signal such as a tare weight. The Trim Zero (TZ) command is used
to adjust the output to any desired value by loading the appropriate value in
the offset register. The offset register data is nonvolatile.

The output data may be read with the Read Data (RD) command.

Chapter 3

Communications

Introduction

The D5000 modules has been carefully designed to be easy to interface to
all popular computers and terminals. All communications to and from the
modules are performed with printable ASCII characters. This allows the
information to be processed with string functions common to most high-level
languages such as BASIC. For computers that support RS-232C, no special
machine language software drivers are necessary for operation. The
modules can be connected to auto-answer modems for long-distance
operation without the need for a supervisory computer. The ASCII format
makes system debugging easy with a dumb terminal.

This system allows multiple modules to be connected to a communications
port with a single 4-wire cable. Up to 30 RS-485 modules may be strung
together on one cable. A practical limit for RS-232C units is about ten,
although a string of 30 units is possible. Extended Addressing Mode allows
many more modules to be connected into high channel count systems.
Refer to Extended Addressing Mode in Chapter 9.

The modules communicate with the host on a polling system; that is, each
module responds to its own unique address and must be interrogated by the
host. A module can never initiate a communications sequence. A simple
command/response protocol must be strictly observed to avoid communi­cations collisions and data errors.

Communications to the D5000 modules is performed with two-character
ASCII command codes such as RD to Read Data from the analog input. A
complete description of all commands is given in the Chapter 4. A typical
command/response sequence would look like this:

Command: $1RD
Response: *+00123.00

A command/response sequence is not complete until a valid response is
received. The host may not initiate a new command until the response from
a previous command is complete. Failure to observe this rule will result in
communications collisions. A valid response can be in one of three forms:

1) a normal response indicated by a ‘ * ‘ prompt

2) an error message indicated by a ‘ ? ‘ prompt

3) a communications time-out error

When a module receives a valid command, it must interpret the command,
perform the desired function, and then communicate the response back to
the host. Each command has an associated delay time in which the module
is busy calculating the response. If the host does not receive a response in

an appropriate amount of time specified in Table 3.1, a communications
time-out error has occurred. After the communications time-out it is as­sumed that no response data is forthcoming. This error usually results when
an improper command prompt or address is transmitted. The table below
lists the timeout specification for each command:

Mnemonic Timeout
RD 10 mS

All other commands 100 mS
Table 3.1 Response Timeout Specifications.
The timeout specification is the turn-around time from the receipt of a

command to when the module starts to transmit a response.

Data Format
All modules communicate in standard NRZ asynchronous data for­mat. This format provides one start bit, seven data bits, one parity bit
and one stop bit for each character.

RS-232C

RS-232C is the most widely used communications standard for information
transfer between computing equipment. RS-232C versions of the D5000 will
interface to virtually all popular computers without any additional hardware.
Although the RS-232C standard is designed to connect a single piece of
equipment to a computer, the D5000 system allows for several modules to
be connected in a daisy-chain network structure.The advantages offered by
the RS-232C standard are:

1) widely used by all computing equipment

2) no additional interface hardware in most cases

3) separate transmit and receive lines ease debugging

4) compatible with dumb terminals

However, RS-232C suffers from several disadvantages:

1) low noise immunity

2) short usable distance

3) greater communications delay in multiple-module systems

4) less reliable–loss of one module; communications are lost

5) wiring is slightly more complex than RS-485

6) host software must handle echo characters

Single Module Connection

Figure 1.1 shows the connections necessary to attach one module to a host.
Use the Default Mode to enter the desired address, baud rate, and other
setups (see Setups). The use of echo is not necessary when using a single
module on the communications line.

Multi-party Connection

RS-232C is not designed to be used in a multiparty system; however the
D5000 modules can be daisy-chained to allow many modules to be
connected to a single communications port. The wiring necessary to create
the daisy-chain is shown in Figure 3.1. Notice that starting with the host,
each Transmit output is wired to the Receive input of the next module in the
daisy chain. This wiring sequence must be followed until the output of the last
module in the chain is wired to the Receive input of the host. All modules in
the chain must be setup to the same baud rate and must echo all received
data (see Setups). Each module must be setup with its own unique address
to avoid communications collisions (see Setups). In this network, any
characters transmitted by the host are received by each module in the chain
and passed on to the next station until the information is echoed back to the
Receive input of the host. In this manner all the commands given by the host
are examined by every module. If a module in the chain is correctly
addressed and receives a valid command, it will respond by transmitting the
response on the daisy chain network. The response data will be ripple
through any other modules in the chain until it reaches its final destination,
the Receive input of the host.

Figure 3.1 RS-232 Daisy Chain Network.

The daisy chain network must be carefully implemented to avoid the pitfalls
inherent in its structure. The daisy-chain is a series-connected structure and
any break in the communications link will bring down the whole system.
Several rules must be observed to create a working chain:

1. All wiring connections must be secure; any break in the wiring,
power, ground or communications breaks the chain.

2. All modules must be plugged into their own connectors.

3. All modules must be setup for the same baud rate.

4. All modules must be setup for echo.

Software Considerations

If the host device is a computer, it must be able to handle the echoed
command messages on its Receive input along with the responses from the
module. This can be handled by software string functions by observing that
a module response always begins with a ‘ * ‘ or ‘ ? ‘ character and ends with
a carriage return.

A properly addressed D5000 module in a daisy chain will echo all of the
characters in the command including the terminating carriage return. Upon
receiving the carriage return, the module will immediately calculate and
transmit the response to the command. During this time, the module will not
echo any characters that appear on its receive input. However, if a character
is received during this computation period, it will be stored in the module’s
internal receive buffer. This character will be echoed after the response
string is transmitted by the module. This situation will occur if the host
computer appends a linefeed character on the command carriage return. In
this case the linefeed character will be echoed after the response string has
been transmitted.

The daisy chain also affects the command timeout specifications. When a
module in the chain receives a character it is echoed by retransmitting the
character through the module’s internal UART. This method is used to
provide more reliable communications since the UART eliminates any
slewing errors caused by the transmission lines. However, this method
creates a delay in propagating the character through the chain. The delay
is equal to the time necessary to retransmit one character using the baud
rate setup in the module:

Baud Rate Delay Baud Rate Delay
300 33.30ms 9600 1.04ms
600 16.70ms 19200 0.52ms
1200 8.33ms 38400 0.26ms
2400 4.17ms 57600 173.6µs
4800 2.08ms 115200 86.8µs

One delay time is accumulated for each module in the chain. For example,
if four modules are used in a chain operating at 1200 baud, the accumulated
delay time is 4 X 8.33 mS = 33.3 mS This time must be added to the times
listed in Table 3.1 to calculate the correct communications time-out error.

For modules with RS-232C outputs, the programmed communications
delay specified in the setup data (see Chapter 5) is implemented by sending
a NULL character (00) followed by an idle line condition for one character
time. This results in a delay of two character periods. For longer delay times
specified in the setup data, this sequence is repeated. Programmed
communications delay is seldom necessary in an RS-232C daisy chain
since each module in the chain adds one character of communications
delay.

Changing Baud Rate

It is possible to change the baud rate of an RS-232C daisy chain on-line. This
process must be done carefully to avoid breaking the communications link.

1. Use the SetUp (SU) command to change the baud rate setup on each
module in the chain. Be careful not to generate a reset during this process.
A reset can be caused by the Remote Reset (RR) command or power
interruptions.

2. Verify that all the modules in the chain contain the new baud rate setup
using the Read Setup (RS) command. Every module in the chain must be
setup for the same baud rate.

3. Remove power from all the modules for at least 10 seconds. Restore
power to the modules. This generates a power-up reset in each module and
loads in the new baud rate.

4. Change the host baud rate to the new value and check communica­tions.

5. Be sure to compensate for a different communications delay as a
result of the new baud rate.

Using A Daisy-Chain With A Dumb Terminal

A dumb terminal can be used to communicate to a daisy-chained system.
The terminal is connected in the same manner as a computer used as a host.
Any commands typed into the dumb terminal will be echoed by the daisy
chain. To avoid double characters when typing commands, set the terminal
to full duplex mode or turn off the local echo. The daisy chain will provide the
input command echo.

RS-485

RS-485 is a recently developed communications standard to satisfy the
need for multidropped systems that can communicate at high data rates
over long distances. RS-485 is similar to RS-422 in that it uses a balanced
differential pair of wires switching from 0 to 5V to communicate data. RS-485
receivers can handle common mode voltages from -7V to +12V without loss
of data, making them ideal for transmission over great distances. RS-485
differs from RS-422 by using one balanced pair of wires for both transmitting
and receiving. Since an RS-485 system cannot transmit and receive at the
same time it is inherently a half-duplex system. RS-485 offers many
advantages over RS-232C:

1) balanced line gives excellent noise immunity

2) can communicate with D5000 modules at 115200 baud

3) communications distances up to 4,000 feet.

4) true multidrop; modules are connected in parallel

5) can disconnect modules without losing communications

6) up to 30 modules on one line or up to 3721 using Extended Address

Mode and RS-485 repeaters

7) no communications delay due to multiple modules

8) simplified wiring using standard telephone cable
RS-485 does have disadvantages. Very few computers or terminals have

built-in support for this new standard. Interface boards are available for the
IBM PC and compatibles and other RS-485 equipment will become avail­able as the standard gains popularity. An RS-485 system usually requires
an interface.

We offer the A1000 and A2000 interface converters that will convert RS-232
signals to RS-485 or repeat RS-485 signals. The A1000 converters also
include a +24Vdc, one amp power supply for powering D5000 series
modules. The A1000 or A2000 connected as an RS-485 repeater can be
used to extend an existing RS-485 network on one serial port.

RS-485 Multidrop System

Figure 3.2 illustrates the wiring required for multiple-module RS-485 sys­tem. Notice that every module has a direct connection to the host system.
Any number of modules may be unplugged without affecting the remaining
modules. Each module must be setup with a unique address and the
addresses can be in any order. All RS-485 modules must be setup for no
echo to avoid bus conflicts (see Setup). Also note that the connector pins on
each module are labelled with notations (B), (R), (G), and (Y). This
designates the colors used on standard 4-wire telephone cable:

Label Color
(B) GND Black

(R) V+ Red
(G) DATA* (-) Green
(Y) DATA (+) Yellow

This color convention is used to simplify installation. If standard 4-wire
telephone cable is used, it is only necessary to match the labeled pins with
the wire color to guarantee correct installation.

DATA* on the label is the complement of DATA (negative true).
To minimize unwanted reflections on the transmission line, the bus should

be arranged as a line going from one module to the next. ‘Tree’ or random
structures of the transmission line should be avoided. When using long
transmission lines and/or high baud rates, the data lines should be termi­nated at each end with 200 ohm resistors. Standard values of 180 ohms or
220 ohms are acceptable.

During normal operation, there are periods of time where all RS-485 drivers
are off and the communications lines are in an 'idle' high impedance
condition. During this condition, the lines are susceptible to noise pickup
which may be interpreted as random characters on the communications
line. To prevent noise pickup, all RS-485 systems should incorporate 1K
ohm bias resistors as shown in Figure 3.2. The resistors will maintain the
data lines in a 'mark' condition when all drivers are off.

A1000 series converter boxes have the 1KΩ resistors built-in. The resistors
are user-selectable via dip switch located on the rear panel of the A1000.

Special care must be taken with very long busses (greater than 1000 feet)
to ensure error-free operation. Long busses must be terminated as de­scribed above. The use of twisted cable for the DATA and DATA* lines will
greatly enhance signal fidelity. Use parity and checksums along with the ‘#’
form of all commands to detect transmission errors. In situations where
many modules are used on a long line, voltage drops in the power leads

becomes an important consideration. The GND wire is used both as a power
connection and the common reference for the transmission line receivers in
the modules. Voltage drops in the GND leads appear as a common-mode
voltage to the receivers. The receivers are rated for a maximum of -7V. of
common-mode voltage. For reliable operation, the common mode voltage
should be kept below -5V.

To avoid problems with voltage drops, modules may be powered locally
rather than transmitting the power from the host. Inexpensive 'calculator'
type power supplies are useful in remote locations. When local supplies are
used, be sure to provide a ground reference with a third wire to the host or
through a good earth ground. With local supplies and an earth ground, only
two wires for the data connections are necessary.

Communications Delay

All D5000 modules with RS-485 outputs are setup at the factory to provide
two units of communications delay after a command has been received (see
Chapter 5). This delay is necessary when using host computers that transmit
a carriage return as a carriage return-linefeed string. Without the delay, the
linefeed character may collide with the first transmitted character from the
module, resulting in garbled data. If the host computer transmits a carriage
return as a single character, the delay may be set to zero to improve
communications response time.