Omega Products D312X Installation Manual

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User’s Guide

D3000 and D4000 Series

Computer-to-Analog

Output Modules

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D3000/4000 SERIES USERS MANUAL

REVISED: 6/1/94

Omega Engineering
One Omega Drive
P O Box 4047
Stamford, CT 06907
Phone: 1-800-DAS-IEEE
Fax: [phone]
e-mail: [e-mail]
www.omega.com

The information in this publication has been carefully checked and is
believed to be accurate; however, no responsibility is assumed for possible
inaccuracies or omissions. Applications information in this manual is in­tended as suggestions for possible use of the products and not as explicit
performance in a specific application. Specifications are subject to change
without notice.

D3000/4000 modules are not intrinsically safe devices and should not be
used in an explosive environment unless enclosed in approved explosion­proof housings.

TABLE OF CONTENTS

Warranty 4

CHAPTER 1 Getting Started

Terminal Designations 1-1
Default Mode 1-2
Quick Hook-Up 1-3

CHAPTER 2 Functional Description

Block Diagram 2-3

CHAPTER 3 Communications

Data Format 3-2
RS-232C 3-2
Multi-party Connection 3-3
Software Considerations 3-4
Changing Baud Rate 3-5
RS-485 3-6
RS-485 Multidrop System 3-7

CHAPTER 4 Command Set

Table of Commands 4-7
User Commands 4-8
Error Messages 4-24

CHAPTER 5 Setup Information and Command

Command Syntax 5-2
Setup Hints 5-9

CHAPTER 6 Digital I/O Function

Manual Modes/Digital Inputs 6-1
Controller Input 6-3
Limit Switches 6-4

CHAPTER 7 Power Supply
CHAPTER 8 Troubleshooting
CHAPTER 9 Calibration
CHAPTER 10 D4000 Features

Slope Control 10-1
Input Data Scaling 10-4
Watchdog Timer 10-6
Analog Readback 10-7
Continuous Input 10-9

Appendix A (ASCII TABLE )
Appendix B D3000/4000 Data Sheet

Chapter 1

Getting Started

Introduction

The D3000/4000 series are completely self-contained computer-to-analog
output interfaces. They are designed to be mounted remotely from a host
computer and communicate with standard RS-232 and RS-485 serial ports.
Simple ASCII commands are used to control a 12-bit DAC (Digital-to-Analog
Converter) which is scaled to provide commonly used current and voltage
ranges. An on-board microprocessor is used to provide the communications
interface and many intelligent analog output functions.

D3000 versions provide a basic computer-to-analog output interface for
cost-sensitive applications where some of the intelligent enhancements are
not required. D3000 units feature step-function outputs, fixed input scaling,
and no analog readback.

D4000 versions perform all of the D3000 functions plus many additional
intelligent enhancements:

Controlled output slew rates
True analog readback
Programmable input data scaling
Programmable starting value
Watchdog timer

This manual has been written to be a guide for both the D3000 and D4000
units. Basic operating characteristics of both models are identical and
unless otherwise noted, the information in this manual applies to both
versions. Commands and functions exclusive to the D4000 are so noted in
the text.

Terminal Designations

All D3000 and D4000 units have similar terminal designations, although
there are slight variations between current/voltage and RS-232/RS-485
models.

Pin 1 +I OUT or +V OUT
Pin 2 -I OUT or -V OUT

Pins 1 and 2 are the connections to the analog output signal. On voltage
models, the input data is scaled so that the voltage at +V OUT is positive with
respect to -V OUT. Voltage outputs can source or sink current.

On current output models, the output current flows from the +I OUT terminal
to the -I OUT terminal, so for a typical resistive load, the +I OUT terminal will
be at a more positive voltage level than the -I OUT terminal. Current outputs
can only source current.

Getting Started 1-2

Pins 1 and 2 are electrically isolated from the other pins.
Pin 3 DI2

Pin 4 DI1/UP*
Pin 5 DI0/DN*

Pins 3-5 are digital input pins. They may be used as general-purpose inputs
or they may be set-up to provide special functions that control the analog
output. The standard factory set-up configures the UP* and DN* pins to
provide manual up and down control of the analog output. The * designation
indicates that the labels are negative true. A full functional description of
these pins may be found in Chapter 6.

Pin 6 DEFAULT*
Grounding this pin places the module in Default Mode, described in detail

below.
Pin 7 TRANSMIT or DATA

Pin 8 RECEIVE or DATA*
Pins 7 and 8 are connections to the serial communications lines connecting

the module to the host computer or terminal.
On RS-232 models, the TRANSMIT pin is the serial output connection from

the module. The RECEIVE pin is the serial input into the module.
On RS-485 versions, DATA and DATA* are connections to the balanced

RS-485 communications lines. DATA and DATA* are sometimes labeled
DATA+ and DATA- respectively.

Pin 9 V+
Pin 10 GND

Pins 9 and 10 are the power connections. The D3000/4000 modules operate
on 10-30V unregulated power.

Default Mode

All D3000/4000 modules contain an EEPROM (Electrically Erasable Pro­grammable Read Only Memory) to store setup information and calibration
constants. The EEPROM replaces the usual array of switches and pots
necessary to specify baud rate, address, parity, etc. The memory is
nonvolatile which means that the information is retained even if power is
removed. No batteries are used so it is never necessary to open the module
case.

The EEPROM provides tremendous system flexibility since all of the
module’s setup parameters may be configured remotely through the com­munications port without having to physically change switch and pot

Getting Started 1-3

settings. However, there is one minor drawback in using EEPROM instead
of switches; there is no visual indication of the setup information in the
module. It is impossible to tell just by looking at the module what the baud
rate, address, parity and other settings are. It is difficult to establish
communications with a module whose address and baud rate are unknown.
To overcome this, each module has an input pin labeled DEFAULT*. By
connecting this pin to Ground, the module is put in a known communications
setup called Default Mode.

The Default Mode setup is: 300 baud, one start bit, eight data bits, one
stop bit, no parity, any address is recognized.

Grounding the DEFAULT* pin does not change any of the setups stored in
EEPROM. The setup may be read back with the Read Setup (RS) command
to determine all of the setups stored in the module. In Default Mode, all
commands are available.

A module in Default Mode will respond to any address. A dummy address
must be included in every command for proper responses. The ASCII value
of the module address may be read back with the RS command. An easy
way to determine the address character is to deliberately generate an error
message. The error message outputs the module’s address directly after
the “?” prompt.

Setup information in a module may be changed at will with the SetUp (SU)
command. Baud rate and parity setups may be changed without affecting
the Default values of 300 baud and no parity. When the DEFAULT* pin is
released, the module automatically performs a program reset and config­ures itself to the baud rate and parity stored in the setup information.

The Default Mode is intended to be used with a single module connected to
a terminal or computer for the purpose of identifying and modifying setup
values. In most cases, a module in Default Mode may not be used in a string
with other modules.

RS-232 & RS-485 Quick Hook-Up

Software is not required to begin using your D3000/4000 module. We
recommend that you begin to get familiar with the module by setting it up on
the bench. Start by using a dumb terminal or a computer that acts like a dumb
terminal. Make the connections shown in the quick hook-up drawings,
Figures 1.1 or 1.2. Put the module in the Default Mode by grounding the
DEFAULT* terminal. Initialize the terminal communications package on
your computer to put it into the “terminal” mode. Since this step varies from
computer to computer, refer to your computer manual for instructions.

Connect a suitable voltmeter or ammeter to the output connections of the
module to monitor the output signal. If an ammeter is not available to

Getting Started 1-4

measure the signals from current-output modules, a sense resistor and a
voltmeter may be used as shown in Fig. 1.1. Turn power on to the module.
Momentarily ground the UP* pin on the connector. The output signal should
increase in value as the UP* pin is held low. Now release the UP* pin and
ground the DN* (down) pin. The output signal should decrease in value as
the pin is held low.

This demonstrates the “Manual Mode” method of controlling the output. It is
also a quick check to see if the module is connected and working properly.

Use your terminal to type the command $1RD and terminate the command
with a carriage return. The module will respond with an * followed by the
output data reading. The data includes sign, seven digits and a decimal
point. For example, a typical reading might be *+00015.00. This is an output
status reading and it should closely correspond with the reading on your
meter.

Now type the command:
$1AO+00010.00 and terminate with a carriage return.
The module should respond with ‘*’ and the output will change to 10 millivolts

(or milliamps). This demonstrates the Analog Output (AO) command, which
is the primary method of controlling the analog output.

If you have a voltage output module,try these commands:

$1AO+00000.00 (terminate with a carriage return)
$1AO+00100.00
$1AO+01000.00
$1AO+01234.00

For current output models these commands are more appropriate:

$1AO+00004.00
$1AO+00020.00
$1AO+00010.00

Remember to terminate each command with a carriage return.
Once you have a response from the module you can turn to the Chapter 4

and get familiar with the command set.
All modules are shipped from the factory with a setup that includes a channel

address of 1, 300 baud rate, no linefeeds, no parity, limits off, no echo and
two-character delay. Refer to the Chapter 5 to configure the module to your
application.

Getting Started 1-5

Figure 1.1 D3000/4000 RS-232C Quick Hook-up.

RS-485 Quick Hook-up to a RS-232 port

An RS-485 module may be easily interfaced to an RS-232C terminal for
evaluation purposes. This connection is only suitable for benchtop operation
and should never be used for a permanent installation. Figure 1.3 shows the
hook-up. This connection will work provided the RS-232C transmit output is
current limited to less than 50mA and the RS-232C receive threshold is
greater than 0V. All terminals that use 1488 and 1489 style interface IC’s will
satisfy this requirement. With this connection, characters generated by the
terminal will be echoed back. To avoid double characters, the local echo on
the terminal should be turned off.

If the current limiting capability of the RS-232C output is uncertain, insert a
100Ω to 1kΩ resistor in series with the RS-232C output.

Getting Started 1-6

Figure 1.2 D3000/4000 RS-485 Quick Hook-up.

Getting Started 1-7

Note: If using a DB-9 connector ground is tied to pin 5 only.

Figure 1.3 D3000/4000 RS-485 Quick Hook-up with RS-232C Port.

Getting Started 1-8

Chapter 2

Functional Description

The D3000/4000 Computer to Analog Output interfaces provide accurate
analog process control signals in response to simple digital commands from
a host computer. The D3000/4000 units are completely self-contained and
are designed to be operated remotely from the host. Digital commands are
transmitted to the D3000/4000 units using standard RS-232 or RS-485
communications links. Commands and responses are in the form of simple
English ASCII character strings for ease of use. The ASCII protocol allows
the units to be interfaced with dumb terminals and modems as well as
intelligent controllers and computers.

Figure 2.1 shows a functional block diagram of the D3000/4000. The key
block is the 12-bit Digital to Analog Converter (DAC). The DAC converts
digital data derived from host commands into the desired analog output. All
of the other components provide a supporting role for proper operation of the
DAC.

An 8-bit CMOS microprocessor is used to provide an intelligent interface
between the host and the DAC. The microprocessor receives commands
and data from the host computer through a serial communications port.
Specialized communications components are used to interface the micro­processor to either RS-232 or RS-485 communications standards. Com­mands received by the microprocessor are thoroughly checked for syntax
and data errors. Valid commands are then processed to complete the
desired function. A wide variety of commands are available to control the
DAC, read status information, and to configure the module to fit the user’s
requirements. Responses to the host commands are then produced by the
microprocessor and transmitted back to the host over the RS-232/RS-485
serial link.

An Electrically Erasable Programmable Read-Only Memory (EEPROM) is
used to retain important data even if the module is powered down. The
EEPROM contains setup information such as the address, baud rate, and
parity as well as calibration data.

In response to host commands, the microprocessor produces the appropri­ate digital data necessary to control the DAC. Digital data is transmitted to
the DAC through opto-isolators which provide electrical isolation. The DAC
produces a precise analog current that is directly proportional to the
magnitude of the digital data. The DAC output current is then processed and
amplified by signal conditioning circuits to produce the desired output
voltage or current. Output protection circuits are included to protect the
module from potentially damaging output faults.

Functional Description 2-2

D4000 models also feature a simple Analog to Digital Converter (ADC)
which is used to monitor the output signal. The ADC input is tied directly to
the analog output and converts the signal level to digital data. The digital
data is optically isolated and may be read by the microprocessor. This
circuitry allows the D4000 user to directly monitor the output signal and
ensure its integrity.

The last major block in the diagram is the power supply. The power supply
converts the raw 10 to 30 volts supplied by the user into regulated voltages
used in the module. It produces +5V necessary to operate the microproces­sor and EEPROM. On RS-232 units, the power supply produces ±10V
necessary for the RS-232 communications standard. It also produces ±15
volts to power the DAC and associated output circuitry.

The power supplied to the DAC and output circuitry is transformer isolated
from the input power and communications connections. The transformer
along with the opto-isolators provide an isolation barrier between the output
section and the rest of the circuitry. The isolation barrier is extremely helpful
in breaking ground loops and isolating troublesome common-mode volt­ages that are often found in large systems. The isolation barrier also
provides damage protection for the module and the host in cases where the
output lines may accidently contact AC power lines.

The combination of an accurate high-resolution DAC and a dedicated
microprocessor produces a very powerful system for the generation of
process control signals. The power of the microprocessor is used to provide
software addressing for multidrop capability, data formatting in engineering
units, limit checking, digital calibration, and a host of other features not
possible with unintelligent analog output systems.

During normal operation, the microprocessor constantly updates the DAC
data at a rate of 1000 times per second, even if the output is stable. The
D4000 fully utilizes this characteristic to provide controlled output slew rates.
Linear output ramp signals are created by incrementally stepping the DAC
every millisecond with values precisely calculated by the microprocessor.
The small output steps created at millisecond intervals are used to approxi­mate ramp outputs. Slope rates are programmable and may be changed at
any time with simple commands. Linear ramps may be initialized with a
single command from the host computer. No further intervention or monitor­ing is required from the host; the D4000 does the rest.

Functional Description 2-3

Functional Description 2-4

Chapter 3

Communications

Introduction

The D3000/4000 modules have been carefully designed to be easy to
interface to all popular computers and terminals. All communications to and
from the modules are performed with printable ASCII characters. This allows
the information to be processed with string functions common to most high­level languages such as BASIC. For computers that support RS-232C, no
special machine language software drivers are necessary for operation. The
modules can be connected to auto-answer modems for long-distance
operation without the need for a supervisory computer. The ASCII format
makes system debugging easy with a dumb terminal.

This system allows multiple modules to be connected to a communications
port with a single 4-wire cable. Up to 32 RS-485 modules may be strung
together on one cable; 124 with repeaters. A practical limit for RS-232C units
is about ten, although a string of 124 units is possible. The modules
communicate with the host on a polling system; that is, each module
responds to its own unique address and must be interrogated by the host.
A module can never initiate a communications sequence. A simple com­mand/response protocol must be strictly observed to avoid communications
collisions and data errors.

Communications to the D3000/4000 modules are performed with two or
three-character ASCII command codes such as RD to Read Data from the
analog output. A complete description of all commands is given in the
Chapter 4. A typical command/response sequence would look like this:

Command: $1RD
Response: *+00123.00

A command/response sequence is not complete until a valid response is
received. The host may not initiate a new command until the response from
a previous command is complete. Failure to observe this rule will result in
communications collisions. A valid response can be in one of three forms:

1) a normal response indicated by a ‘ * ‘ prompt

2) an error message indicated by a ‘ ? ‘ prompt

3) a communications time-out error

When a module receives a valid command, it must interpret the command,
perform the desired function, and then communicate the response back to
the host. Each command has an associated delay time in which the module
is busy calculating the response. If the host does not receive a response in
an appropriate amount of time specified in Table 3.1, a communications

Communications 3-2

time-out error has occurred. After the communications time-out it is as­sumed that no response data is forthcoming. This error usually results when
an improper command prompt or address is transmitted. The table below
lists the timeout specification for each command:

Mnemonic Timeout
DI, HX, WE 3mS

ID 130mS
All other commands 35 mS

Table 3.1 Response Timeout Specifications.
The timeout specification is the turn-around time from the receipt of a

command to when the module starts to transmit a response.

Data Format
All modules communicate in standard NRZ asynchronous data for­mat. This format provides one start bit, seven data bits, one parity bit
and one stop bit for each character.

RS-232C

RS-232C is the most widely used communications standard for information
transfer between computing equipment. RS-232C versions of the D3000/
4000 will interface to virtually all popular computers without any additional
hardware. Although the RS-232C standard is designed to connect a single
piece of equipment to a computer, the D3000/4000 system allows for
several modules to be connected in a daisy-chain network structure.The
advantages offered by the RS-232C standard are:

1) widely used by all computing equipment

2) no additional interface hardware in most cases

3) separate transmit and receive lines ease debugging

4) compatible with dumb terminals

However, RS-232C suffers from several disadvantages:

1) low noise immunity

2) short usable distance - 50 to 200 feet

3) maximum baud rate - 19200

4) greater communications delay in multiple-module systems

5) less reliable–daisy-chain connection

6) wiring is slightly more complex than RS-485

7) host software must handle echo characters

Communications 3-3

Single Module Connection

Figure 1.1 shows the connections necessary to attach one module to a host.
Use the Default Mode to enter the desired address, baud rate, and other
setups (see Setups). The use of echo is not necessary when using a single
module on the communications line.

Multi-party Connection

RS-232C is not designed to be used in a multiparty system; however the
D3000/4000 modules can be daisy-chained to allow many modules to be
connected to a single communications port. The wiring necessary to create
the daisy-chain is shown in Figure 3.1. Notice that starting with the host,
each TRANSMIT output is wired to the RECEIVE input of the next module
in the daisy chain. This wiring sequence must be followed until the output of
the last module in the chain is wired to the Receive input of the host. All
modules in the chain must be setup to the same baud rate and must echo
all received data (see Setups). Each module must be setup with its own
unique address to avoid communications collisions (see Setups). In this
network, any characters transmitted by the host are received by each
module in the chain and passed on to the next station until the information
is echoed back to the Receive input of the host. In this manner all the
commands given by the host are examined by every module. If a module in
the chain is correctly addressed and receives a valid command, it will
respond by transmitting the response on the daisy chain network. The
response data will be ripple through any other modules in the chain until it
reaches its final destination, the Receive input of the host.

Figure 3.1 RS-232 Daisy-Chain Network.

Communications 3-4

The daisy chain network must be carefully implemented to avoid the pitfalls
inherent in its structure. The daisy-chain is a series-connected structure and
any break in the communications link will bring down the whole system.
Several rules must be observed to create a working chain:

1. All wiring connections must be secure; any break in the wiring,
power, ground or communications breaks the chain.

2. All modules must be plugged into their connectors.

3. All modules must be setup for the same baud rate.

4. All modules must be setup for echo.

Software Considerations

If the host device is a computer, it must be able to handle the echoed
command messages on its Receive input along with the responses from the
module. This can be handled by software string functions by observing that
a module response always begins with a ‘ * ‘ or ‘ ? ‘ character and ends with
a carriage return.

A properly addressed D3000/4000 module in a daisy chain will echo all of
the characters in the command including the terminating carriage return.
Upon receiving the carriage return, the module will immediately calculate
and transmit the response to the command. During this time, the module will
not echo any characters that appear on its receive input. However, if a
character is received during this computation period, it will be stored in the
module’s internal receive buffer. This character will be echoed after the
response string is transmitted by the module. This situation will occur if the
host computer appends a linefeed character on the command carriage
return. In this case the linefeed character will be echoed after the response
string has been transmitted.

The daisy chain also affects the command timeout specifications. When a
module in the chain receives a character it is echoed by retransmitting the
character through the module’s internal UART. This method is used to
provide more reliable communications since the UART eliminates any
slewing errors caused by the transmission lines. However, this method
creates a delay in propagating the character through the chain. The delay

Communications 3-5

is equal to the time necessary to retransmit one character using the baud
rate setup in the module:

Baud Rate Delay
300 33.30mS
600 16.70mS
1200 8.33mS
2400 4.17mS
4800 2.08mS
9600 1.04mS
19200 520µS
38400 260µS

One delay time is accumulated for each module in the chain. For example,
if four modules are used in a chain operating at 1200 baud, the accumulated
delay time is 4 X 8.33 mS = 33.3 mS This time must be added to the times
listed in Table 3.1 to calculate the correct communications time-out error.

For modules with RS-232C outputs, the programmed communications
delay specified in the setup data (see Chapter 5) is implemented by sending
a NULL character (00) followed by an idle line condition for one character
time. This results in a delay of two character periods. For longer delay times
specified in the setup data, this sequence is repeated. Programmed
communications delay is seldom necessary in an RS-232C daisy chain
since each module in the chain adds one character of communications
delay.

Changing Baud Rate

It is possible to change the baud rate of an RS-232C daisy chain on-line. This
process must be done carefully to avoid breaking the communications link.

1. Use the SetUp (SU) command to change the baud rate setup on each
module in the chain. Be careful not to generate a reset during this process.
A reset can be caused by the Remote Reset (RR) command or power
interruptions.

2. Verify that all the modules in the chain contain the new baud rate setup
using the Read Setup (RS) command. Every module in the chain must be
setup for the same baud rate.

3. Remove power from all the modules for at least 10 seconds. Restore
power to the modules. This generates a power-up reset in each module and
loads in the new baud rate.

4. Change the host baud rate to the new value and check communica­tions.

5. Be sure to compensate for a different communications delay as a

Communications 3-6

result of the new baud rate.

Using A Daisy-Chain With A Dumb Terminal

A dumb terminal can be used to communicate to a daisy-chained system.
The terminal is connected in the same manner as a computer used as a host.
Any commands typed into the dumb terminal will be echoed by the daisy
chain. To avoid double characters when typing commands, set the terminal
to full duplex mode or turn off the local echo. The daisy chain will provide the
input command echo.

RS-485

RS-485 is a recently developed communications standard to satisfy the
need for multidropped systems that can communicate at high data rates
over long distances. RS-485 is similar to RS-422 in that it uses a balanced
differential pair of wires switching from 0 to 5V to communicate data. RS-485
receivers can handle common mode voltages from -7V to +12V without loss
of data, making them ideal for transmission over great distances. RS-485
differs from RS-422 by using one balanced pair of wires for both transmitting
and receiving. Since an RS-485 system cannot transmit and receive at the
same time it is inherently a half-duplex system. RS-485 offers many
advantages over RS-232C:

1) balanced line gives excellent noise immunity

2) can communicate with modules at 38400 baud

3) communications distances up to 4,000 feet.

4) true multidrop; modules are connected in parallel

5) can disconnect modules without losing communications

6) up to 32 modules on one line; 124 with repeaters

7) no communications delay due to multiple modules

8) simplified wiring using standard telephone cable
RS-485 does have disadvantages. Very few computers or terminals have

built-in support for this new standard. Interface boards are available for the
IBM PC and compatibles and other RS-485 equipment will become avail­able as the standard gains popularity. An RS-485 system usually requires
an interface.

We offer the A1000 and A2000 interface converters that will convert RS-232
signals to RS-485 or repeat RS-485 signals. The A1000 converters also
include a +24Vdc, one amp power supply for powering D1000 series
modules. The A1000 or A2000 connected as an RS-485 repeater can be
used to extend an existing RS-485 network or connect up to 124 modules

Communications 3-7

Communications 3-8

on one serial communications port.

RS-485 Multidrop System

Figure 3.2 illustrates the wiring required for multiple-module RS-485 sys­tem. Notice that every module has a direct connection to the host system.
Any number of modules may be unplugged without affecting the remaining
modules. Each module must be setup with a unique address and the
addresses can be in any order. All RS-485 modules must be setup for no
echo to avoid bus conflicts (see Setup). Also note that the connector pins on
each module are labelled with notations (B), (R), (G), and (Y). This
designates the colors used on standard 4-wire telephone cable:

Label Color
(B) GND Black

(R) V+ Red
(G) DATA* Green
(Y) DATA Yellow

This color convention is used to simplify installation. If standard 4-wire
telephone cable is used, it is only necessary to match the labeled pins with
the wire color to guarantee correct installation.

DATA* on the label is the complement of DATA (negative true).
To minimize unwanted reflections on the transmission line, the bus should

be arranged as a line going from one module to the next. ‘Tree’ or random
structures of the transmission line should be avoided. When using long
transmission lines and/or high baud rates, the data lines should be termi­nated at each end with 200 ohm resistors. Standard values of 180 ohms or
220 ohms are acceptable.

During normal operation, there are periods of time where all RS-485 drivers
are off and the communications lines are in an 'idle' high impedance
condition. During this condition, the lines are susceptible to noise pickup
which may be interpreted as random characters on the communications
line. To prevent noise pickup, all RS-485 systems should incorporate 1K
ohm bias resistors as shown in Figure 3.2. The resistors will maintain the
data lines in a 'mark' condition when all drivers are off.

The A1000 series converter boxes have the 1KΩ resistors built-in.
Special care must be taken with very long busses (greater than 1000 feet)

to ensure error-free operation. Long busses must be terminated as de­scribed above. The use of twisted cable for the DATA and DATA* lines will
greatly enhance signal fidelity. Use parity and checksums along with the ‘#’

Communications 3-9

form of all commands to detect transmission errors. In situations where
many modules are used on a long line, voltage drops in the power leads
becomes an important consideration. The GND wire is used both as a power
connection and the common reference for the transmission line receivers in
the modules. Voltage drops in the GND leads appear as a common-mode
voltage to the receivers. The receivers are rated for a maximum of -7V. of
common-mode voltage. For reliable operation, the common mode voltage
should be kept below -5V.

To avoid problems with voltage drops, modules may be powered locally
rather than transmitting the power from the host. Inexpensive 'calculator'
type power supplies are useful in remote locations. When local supplies are
used, be sure to provide a ground reference with a third wire to the host or
through a good earth ground. With local supplies and an earth ground, only
two wires for the data connections are necessary.

Communications Delay

All modules with RS-485 outputs are setup at the factory to provide two units
of communications delay after a command has been received (see Chapter

5). This delay is necessary when using host computers that transmit a
carriage return as a carriage return-linefeed string. Without the delay, the
linefeed character may collide with the first transmitted character from the
module, resulting in garbled data. If the host computer transmits a carriage
return as a single character, the delay may be set to zero to improve
communications response time.

Communications 3-10

Chapter 4

Command Set

The D3000/4000 modules operate with a simple command/response proto­col to control all module functions. A command must be transmitted to the
module by the host computer or terminal before the module will respond with
useful data. A module can never initiate a communications sequence. A
variety of commands exists to exploit the full functionality of the modules. A
list of available commands and a sample format for each command is listed
in Table 4.1.

Command Structure

Each command message from the host must begin with a command prompt
character to signal to the modules that a command message is to follow.
There are two valid prompt characters; a dollar sign character ($) is used to
generate a short response message from the module. A short response is
the minimum amount of data necessary to complete the command. The
second prompt character is the pound sign character (#) which generates
long responses (will be covered later).

The prompt character must be followed by a single address character
identifying the module to which the command is directed. Each module
attached to a common communications port must be setup with its own
unique address so that commands may be directed to the proper unit.
Module addresses are assigned by the user with the SetUp (SU) command.
Printable ASCII characters such as ‘1’ (ASCII $31) or ‘A’ (ASCII $41) are the
best choices for address characters.

The address character is followed by a two or three-character command that
identifies the function to be performed by the module. All of the available
commands are listed in Table 4.1 along with a short function definition.
Commands must be transmitted as upper-case characters.

A two-character checksum may be appended to any command message
(except the ID command) as a user option. See ‘Checksum’ later in this
chapter .

All commands must be terminated by a Carriage Return character (ASCII
$0D). (In all command examples in this text the Carriage Return is either
implied or denoted by the symbol ‘CR’.)

Command Set 4-2

Data Structure

Many commands require additional data values to complete the command
definition as shown in the example commands in Table 4.1. The particular
data necessary for these commands is described in full in the complete
command descriptions.

The most common type of data used in commands and responses is analog
data. Analog data is always represented in the same format for all models
in the D3000/4000 series. Analog data is represented as a nine-character
string consisting of a sign, five digits, decimal point, and two additional digits.
The string represents a decimal value in engineering units. Examples:

+12345.68
+00100.00

-00072.10

-00000.00

When using commands that require analog data as an argument, the full
nine-character string must be used, even if some digits are not significant.
Failure to do this results in a SYNTAX ERROR.

Analog data responses from the module will always be transmitted in the
nine-character format. This greatly simplifies software parsing routines
since all analog data is in the same format for all module types.

In many cases, some of the digits in the analog data may not be significant.
For instance, in the D3151 0 to 20mA output module, the data is scaled in
milliamps. The full scale output is +00020.00mA. The left three digits have
no significance. However, the data format is always adhered to in order to
maintain compatibility with other module types.

The maximum computational resolution of the module is 16 bits, which is
less than the resolution that may be represented by an analog data variable.
This may lead to round-off errors in some cases. For example, a limit value
may be stored in a D3000/4000 module using the ‘HI’ command:

Command: $1HI+12345.67
Response: *

The limit value is read back with the Read HIgh (RHI) command:

Command: $1RHI
Response: *+12345.60

It appears that the data read back does not match the value that was
originally saved. The error is caused by the fact that the value saved exceeds
the computational resolution of the module. This type of round-off error only

Command Set 4-3

appears when large data values saved in the module’s EEPROM are read
back. In most practical applications, the problem is non-existent.

The Digital Input, Hex Output and Setup commands use hexadecimal
representations of data. The data structures for these commands are
detailed in the command descriptions.

Write Protection

Many of the commands listed in Table 4.1 are under the heading of ‘Write
Protected Commands’. These commands are used to alter setup data in the
module’s EEPROM. They are write protected to guard against accidental
loss of setup data. All write-protected commands must be preceded by a
Write Enable (WE) command before the protected command may be
executed.

Miscellaneous Protocol Notes

The address character must be transmitted immediately after the command
prompt character. After the address character the module will ignore any
character below ASCII $23 (except, of course, CR). This allows the use of
spaces (ASCII $20) within the command message for better readability if
desired.

The length of a command message is limited to 20 printable characters. If
a properly addressed module receives a command message of more than
20 characters the module will abort the whole command sequence and no
response will result.

If a properly addressed module receives a second command prompt before
it receives a CR, the command will be aborted and no response will result.

Response Structure

Response messages from the module begin with either an asterisk ‘ * ‘
(ASCII $2A) or a question mark ‘ ? ‘ (ASCII $3F) prompt. The ‘ * ‘ prompt
indicates acknowledgment of a valid command. The ‘ ? ‘ prompt precedes
an error message. All response messages are terminated with a CR. Many
commands simply return a ‘ * ‘ character to acknowledge that the command
has been executed by the module. Other commands send data information
following the ‘ * ‘ prompt. The response format of all commands may be found
in the detailed command description.

The maximum response message length is 20 characters.
A command/response sequence is not complete until a valid response is

received. The host may not initiate a new command until the response from
a previous command is complete. Failure to observe this rule will result in

Command Set 4-4

1) a normal response indicated by a ‘ * ‘ prompt

2) an error message indicated by a ‘ ? ‘ prompt

3) a communications time-out error
When a module receives a valid command, it must interpret the command,

perform the desired function, and the communicate the response back to the
host. Each command has an associated delay time in which the module is
busy calculating the response. If the host does not receive a response in an
appropriate amount of time specified in Table 3.1, a communications time­out error has occurred. After the communications time-out it is assumed that
no response data is forthcoming. This error usually results when an
improper command prompt or address is transmitted.

Long Form Responses

When the pound sign ‘ # ‘ command prompt is used, the module responds
with a ‘long form’ response. This type of response will echo the command
message, supply the necessary response data and will add a two-character
checksum to the end of the message. Long form responses are used when
the host wishes to verify the command received by the module. The
checksum is included to verify the integrity of the response data. The ‘ # ‘
command prompt may be used with any command. For example:

Command: $1RD (short form)
Response: *+00072.10

Command: #1RD (long form)
Response: *1RD+00072.10A4 (A4=checksum)

Checksum

Checksum is a two character hexadecimal value appended to the end of a
message. It verifies that the message received is exactly the same as the
message sent. The checksum ensures the integrity of the information
communicated.

Command Checksum

A two-character checksum may be appended to any command (except 'ID')
to the module as a user option. When a module interprets a command, it
looks for the two extra characters and assumes that it is a checksum. If the
checksum is not present, the module will perform the command normally. If
the two extra characters are present, the module calculates the checksum
for the message. If the calculated checksum does not agree with the
transmitted checksum, the module responds with a ‘BAD CHECKSUM’
error message and the command is aborted. If the checksums agree, the
command is executed. If the module receives a single extra character, it
responds with ‘SYNTAX ERROR’ and the command is aborted. For ex-

Command Set 4-5

ample:

Command: $1RD (no checksum)
Response: *+00072.10

Command: $1RDEB (with checksum)
Response: *+00072.10

Command: $1RDAB (incorrect checksum)
Response: ?1 BAD CHECKSUM

Command: $1RDE (one extra character)
Response: ?1 SYNTAX ERROR

Response Checksums

If the long form ‘#‘ version of a command is transmitted to a module, a
checksum will be appended to the end of the response. For example:

Command: $1RD (short form)
Response: *+00072.10

Command: #1RD (long form)
Response: *1RD+00072.10A4 (A4=checksum)

Checksum Calculation

The checksum is calculated by summing the hexadecimal values of all the
ASCII characters in the message. The lowest order two hex digits of the sum
are used as the checksum. These two digits are then converted to their
ASCII character equivalents and appended to the message. This ensures
that the checksum is in the form of printable characters.

Example: Append a checksum to the command #1HX07FF

Characters: # 1 H X 0 7 F F
ASCII hex values: 23 31 48 58 30 37 46 46
Sum (hex addition) 23 + 31 + 48 + 58 + 30 + 37 + 46 + 46 = 1E7

The checksum is E7 (hex). Append the characters E and 7 to the end
of the message: #1HX07FFE7.

Example: Verify the checksum of a module response *1RD+00072.10A4

The checksum is the two characters preceding the CR: A4

Command Set 4-6

Add the remaining character values:
*1RD+00072. 10

2A + 31 + 52 + 44 + 2B + 30 + 30 + 30 + 37 + 32 + 2E + 31 + 30 = 2A4

The two lowest-order hex digits of the sum are A4 which agrees with the
transmitted checksum.

The transmitted checksum is the character string equivalent to the calcu­lated hex integer. The variables must be converted to like types in the host
software to determine equivalency.

If checksums do not agree, a communications error has occurred.
If a module is setup to provide linefeeds, the linefeed characters are not

included in the checksum calculation.
Parity bits are never included in the checksum calculation.

D3000/4000 User Commands

Table 4.1 shows all the D3000/4000 commands. For each case, a typical
command and response is shown. Note that some commands only respond
with an * as an acknowledgment. For clarity, Table 4.1 separates D4000
commands from the commands that are common to both the D3000 and
D4000. Table 4.1 also separates write protected commands from com­mands that are not write protected.

Each D3000/4000 user command is described in detail following Table 4.1.
All of the commands are listed in alphabetical order according to command
nomenclature. Commands that are exclusive to the D4000 are noted near
the right hand margin. For example:

Manual Slope (MS) (D4000)

Command Set 4-7

Table 4.1 D3000/4000 Command Set

Command Definition Typical Typical

Command Response
Message Message

D3000/4000 Commands
ACK Acknowledge $1ACK *
AO Analog Output $1AO+00020.00 *
DI Digital Input $1DI *0007
HX Hex Output $1HX0FFF *
RAO Read Analog Output $1RAO *+00017.50
RD Read Data $1RD *+00012.34
RHI Read High Limit $1RHI *+00020.00
RID Read Identification $1RID *BOILER
RLO Read Low Limit $1RLO *+00000.00
RMS Read Manual Slope $1RMS *+00004.00
RMX Read Maximum $1RMX *+00020.00
RMN Read Minimum $1RMN *+00000.00
RS Read Setup $1RS *31070140
RSU Read Setup $1RSU *31070140
WE Write Enable $1WE *

The following D3000/4000 commands are Write Protected
HI High Limit $1HI+00015.00 *
ID Identification $1IDBOILER *
LO Low Limit $1LO+00004.00 *
RR Remote Reset $1RR *
SU Setup $1SU310701C0 *
TMX Trim Maximum $1TMX+00020.17 *
TMN Trim Minimum $1TMN+00000.95 *

D4000 Commands
RAD Read Analog Data $1RAD *+00012.34
RPS Read Present Slope $1RPS *+00001.00
RSL Read Slope $1RSL *+00001.00
RSV Read Starting Value $1RSV *+00005.00
RWT Read Watchdog Timer $1RWT *+00010.00

The following D4000 commands are Write Protected
MS Manual Slope $1MS+00001.00 *
MX Maximum $1MX+00100.00 *
MN Minimum $1MN-00025.00 *
SL Slope $1SL+00001.00 *
SV Starting Value $1SV+00004.00 *
TRX Trim Readback Maximum $1TRX *
TRN Trim Readback Minimum $1TRN *
WT Watchdog Timer $1WT+00010.00 *
WSL Write Slope To EEPROM $1WSL+00100.00 *

Command Set 4-8

Acknowledge (ACK)

The ACKnowledge command is a hand-shaking command used in conjunc­tion with the Analog Output (AO) command. It is used to confirm the data
sent to a module. See the Analog Output (AO) command for examples of
ACK usage.

Command: $1ACK
Response: *

Command: #1ACK
Response: *1ACK2A

Analog Output (AO)

The Analog Output (AO) command is the primary command used to control
the analog output, whether it is current or voltage. The AO command can
function in two different ways, depending on whether the ‘$’ or the ‘#’
command prompt is used. In either case the analog output is specified in the
standard 7-digit data format:

Command: $1AO+00010.00
Response: *

If the analog output is scaled in milliamps, this particular command will direct
the D3000 to produce 10mA. In this example, the ‘$’ command prompt is
used to obtain an analog output immediately after the command is received
by the module. The module performs the output function and responds with
a ‘*’ to provide a simple acknowledgement that the command has been
executed.

The ‘#’ form of the AO command requires the host to verify and acknowledge
the command data before the module will execute the command. The data
is acknowledged by the host with the ACKnowledge (ACK) command. Here
is a typical command sequence:

Command: #1AO+00010.00
Response: *1AO+00010.0095

The host command is echoed back along with a checksum as is true with any
command when used with the ‘#’ command prompt. At this point the module
has not performed the AO command. It is waiting for the host to acknowledge
the command by sending an ACK command. This allows the host to
examine the command as received by the module and verify that the data
is correct. If the host is satisfied that the command data and the checksum

Command Set 4-9

are correct, it directs the module to go ahead and perform the AO by sending
the ACK command. To complete the sequence:

Command: $1ACK
Response: *

At this point the AO command will be performed by the module.
If the host determines that the data is not correct, it may abort the

handshaking sequence by sending any valid command to the module
(except for the ACK command of course). Example:

Command: #1AO+00010.00
Response: *1AO+00030.0097

In this case, the host examines the response data and determines that a
communications error must have occurred since the response data does not
match the command data. The command sequence may be aborted by
simply sending a new AO command:

Command: #1AO+00010.00
Response: *1AO+00010.0095

This time the host verifies that the data is correct and commands the module
to complete the task:

Command: $1ACK
Response: *

Only at this point will a change occur on the analog output.
The output data specified in the AO command must lie within the input range

of the module or else the command is aborted and the module will respond
with a LIMIT ERROR message. The input range may be checked using the
Read MiNimum (RMN) and Read MaXimum (RMX) commands. This is a
typical command/response sequence that may be generated with a D3252
0-20mA module:

Command: $1RMN
Response: *+00000.00 (this is the lower range limit)

Command: $1RMX
Response: *+00020.00 (this is the upper range limit)

Command: $1AO+00025.00
Response: ?1 LIMIT ERROR (the input range has been ex-

ceeded)

Command: $1AO+00015.00
Response: * (data is within range)

Command Set 4-10

The data in the AO command is also checked against user-defined limits
specified by the LO and HI commands. Exceeding the user-defined limits will
generate a LIMIT ERROR. (See LO and HI commands).

Any of the Manual Modes has priority over the AO command, and in some
cases a MANUAL MODE error may be generated. See Manual Mode
section for details.

Digital Input (DI)

The DI command reads the status of the digital inputs and the status of the
analog output. The response to the DI command is four hex characters
representing two bytes of data. The first byte contains the analog output
status. The second byte contains the digital input data.

Command: $1DI
Response: *0003

Command: #1DI
Response: *1DI0003AB

The first response byte gives the status of the analog output on D4000 units
with controlled-rate outputs:

00 The output is steady-state.

01 Indicates the output is still slewing
The second byte displays the hex value of the digital input data.
Digital Inputs DI2 DI1/UP* DI0/DN*

Data Bits 2 1 0
All other bits read back as ‘0’
For example: A typical response from a $1DI command could be: *0107.

This response indicates that the output is still slewing and all digital inputs
are = 1.

The DI command will return the state of the digital inputs even if one of the
Manual Modes is in effect.

When reading digital inputs with a checksum, be sure not to confuse the
checksum with the data.

Command Set 4-11

Hex Output (HX)
The HeX Output (HX) command controls the analog output by sending
hexadecimal data directly to the Digital to Analog Converter (DAC). The
D3000/4000 uses a 12-bit DAC with inputs ranging from $0000 (- full scale)
to $0FFF (+ full scale) . The HX command uses this data to control the DAC:

Command: $1HX07FF

Response: *

Command: #1HX07FF

Response: *1HX07FFEE

This command will set the DAC to half scale. The leading zero is included
to allow for future enhancements.

The HX command controls the DAC directly without checking limits, scaling,
or trims. It is used by the factory for test purposes. However, it may be used
in control situations where the absolute output value is relatively unimpor­tant. The primary attribute of the HX command is speed, since it is not
encumbered by the computation necessary for the AO command.

High Limit (HI)

The HIgh Limit (HI) command sets a maximum limit to the analog output
data. The data specified by the HI command is stored in nonvolatile memory
and it is compared to the data specified by any subsequent Analog Output
(AO) commands. If the AO data exceeds the HI limit, the AO command is
aborted and the module will generate a LIMIT ERROR message.

Command: $1HI+00015.00

Response: *

Command: #1HI+00015.00

Response: *1HI+00015.009B

In each of the two command examples, the HI limit has been set to 15
(milliamps, millivolts, or other units). If an attempt is made to exceed this limit
with an Analog Output (AO) command, a LIMIT ERROR will result and the
AO command is aborted.

Command: $1AO+00016.00

Response: ?1 LIMIT ERROR

The HI command and its complement, the LOw Limit (LO) command restrict
the range of analog outputs that may be obtained with the Analog Output

Command Set 4-12

(AO) command. This is useful in applications where unrestricted outputs
may cause damage or improper operation of other equipment or processes.

The HI limit may be effectively disabled by setting it to it’s highest value:

Command: $1HI+99999.99

Response: *

The HI data may be read back with the Read HI (RHI) command.
The HI command is write protected and must be preceded with a Write

Enable (WE) command.
The HI limit will not restrict outputs produced by the HeX Output (HX)

command or the Manual Mode inputs.
In D4000 applications,the HI data is not affected by the MiNimum (MN) and

MaXimum (MX) commands. If the input range is rescaled, the HI data must
be changed to an appropriate value.

IDentification (ID)

The IDentification (ID) command allows the user to write a message into the
nonvolatile memory which may be read back at a later time with the Read
IDentification (RID) command. It serves only as a convenience to the user
and has no other affect on module operation. Any message up to 16
characters long may be stored in memory. Useful information such as the
module location, calibration data, or model number may be stored for later
retrieval.

Message examples:

Command: $1IDBOILER ROOM (module location)

Response: *

Command: #1IDBOILER ROOM (module location)

Response: *1IDBOILER ROOM02

Command: $1ID 12/3/88 (calibration date)

Response: *

Command: $1ID 3251 (model number)

Response: *

The ID command is write-protected.
Caution: Command checksums are not supported by the ID command.

Messages longer than 16 characters will abort the command.

Command Set 4-13

LOw Limit (LO)

The LOw Limit (LO) command sets a minimum limit to the analog output
data. The data specified by the LO command is stored in nonvolatile memory
and it is compared to the data specified by any subsequent Analog Output
(AO) commands. If the AO data is less than the LO limit, the AO command
is aborted and the module will generate a LIMIT ERROR message.

Command: $1LO+00004.00

Response: *

Command: #1LO+00004.00

Response: *1LO+00004.00A3

In each of the two command examples, the LO limit has been set to 4
(milliamps, millivolts, or other units). If an attempt is made to exceed this limit
with an Analog Output (AO) command, a LIMIT ERROR will result and the
AO command is aborted.

Command: $1AO+00002.00

Response: ?1 LIMIT ERROR

The LO command and its complement, the HIgh Limit (HI) command restrict
the range of analog outputs that may be obtained with the Analog Output
(AO) command. This is useful in applications where unrestricted outputs
may cause damage or improper operation of other equipment or processes.

The LO limit may be effectively disabled by setting it to it’s lowest value:

Command: $1LO-99999.99

Response: *

The LO data may be read back with the Read LO (RLO) command.
The LO command is write-protected and must be preceded with a Write

Enable (WE) command.
The LO limit will not restrict outputs produced by the HeX Output (HX)

command or the Manual Mode inputs.
In D4000 applications, the LO data is not affected by the MiNimum (MN) or

MaXimum (MX) scaling commands. If the input range is rescaled, the LO
data must be changed to an appropriate value.

Command Set 4-14

Manual Slope (MS)
(D4000)

The Manual Slope (MS) command sets the output slew rate for manual
control using the UP* and DN* (down) input pins. The slope data is scaled
in either mA/S or V/S:

Command: $1MS+00004.00

Response: *

Command: #1MS+00004.00

Response: *1MS+00004.00A8

These command examples set the manual slew rate to 4mA/S or 4V/S.
The manual slope value only controls the output slew rate when using the

manual UP* and DN* inputs. Output changes caused by the Analog Output
(AO) command are controlled with slew rates specified by the SLope (SL)
or Write SLope (WSL) commands. Therefore, manual and computer­controlled outputs have separate slew rate controls.

The manual slope value may be read back with the Read Manual Slope
(RMS) command.

The MS command is write-protected.

Maximum (MX)
(D4000) Minimum (MN)

(D4000)

The MaXimum (MX) and MiNimum (MN) commands are used to rescale the
input ranges of D4000 modules to units that may be more appropriate to a
particular application.

Command: $1MX+00020.00

Response: *

Command: #1MX+00020.00

Response: *1MX+00020.00AB

Command: $1MN+00000.00

Response: *

Command: #1MN+00000.00

Response: *1MN+00000.009F

The MiNimum (MN) command assigns an input data value corresponding
to the -full scale analog output value.

The MaXimum (MX) command assigns an input data value corresponding
to the +full scale analog output value.

Command Set 4-15

The MN and MX commands are covered thoroughly in chapter 10.
The MN and MX values are saved in nonvolatile memory and may be read

back with the Read MiNimum (RMN) and Read MaXimum (RMX) com­mands.

The MN and MX commands are write-protected.

Read Analog Data (RAD)
(D4000)

All D4000 modules contain an Analog-to-Digital Converter (ADC) which
may be used to directly monitor the analog output signal. The ADC data is
obtained with the Read Analog Data (RAD) command. The data is scaled
in the same units as used with the Analog Output (AO) command. The ADC
data obtained with the RAD command provides a check to assure the user
that the module is working properly and no output fault conditions exist.
Refer to the D4000 section for more information.

Command: $1RAD

Response: *+00012.30

Command: #1RAD

Response: *1RAD+00012.30E1

Read Analog Output (RAO)

The Read Analog Output (RAO) command is used to read back the data sent
by the most recent Analog Output (AO) command. It is particularly useful
when the D4000 is used with very low output slope values. The RAO gives
the eventual final output of the analog output.

The RAO simply reads back the argument of the most recent AO command
and does not necessarily correlate with the actual analog output. See the RD
command.

Command: $1RAO

Response: *+00017.50

Command Set 4-16

Command: #1RAO

Response: *1RAO+00017.50F3

Read Data (RD)

The Read Data (RD) command reads back the digital data being sent to the
DAC at the time the RD command is performed. It is used to obtain the status
of the output signal at any time. The data obtained is scaled in the same units
as used with the Analog Output (AO) command.

Command: $1RD

Response: *+00010.00

Command: #1RD

Response: *1RD+00010.009B

The RD command will read back instantaneous DAC data even if the output
is being changed with the Manual Mode inputs or with the controlled output
slew rates that may be obtained in D4000 units.

Since the RD command is the primary means of monitoring output data, a
special short form of the command is available for faster response. If a
D3000/4000 unit is addressed without a command, the RD command is
assumed by default:

Command: $1

Response: *+00012.34

Command: #1

Response: *1RD+00010.009B

Note that the RD command returns the digital data that the microprocessor
is currently sending to the DAC. It provides no guarantee that the analog
output signal is being generated properly and that no output fault conditions
exist. However, for a module that has been installed and verified for proper
operation, the RD command is a reliable indicator of the output signal.

Read HIgh Limit (RHI)

The Read HIgh Limit (RHI) command reads back the HI Limit value stored
in the nonvolatile memory. The HI limit may be changed by the HI command.

Command: $1RHI

Response: *+00020.00

Command Set 4-17

Command: #1RHI

Response: *1RHI+00020.00E9

Read IDentification (RID)

The Read IDentification (RID) command reads out the user data stored by
the IDentification (ID) command. The ID and RID commands are included
as a convenience to the user to store information in the D3000’s nonvolatile
memory.

Command: $1RID

Response: *BOILER ROOM (example)

Command: #1RID

Response: *1RIDBOILER ROOM54 (example)

In this case the RID command has read back the message “BOILER ROOM”
previously stored by the ID command. See ID command.

Read LOw Limit (RLO)

The Read LOw limit (RLO) command reads back the LO limit data stored in
the nonvolatile memory. The LO limit may be changed by the LO command.

Command: $1RLO

Response: *+00004.00

Command: #1RLO

Response: *1RLO+00004.00F5

Read Manual Slope (RMS)

The Read Manual Slope (RMS) command is used to read back the slope
constant used in manual mode. This slope constant is implemented only
when the analog output is controlled using the Up and Down pins on the
terminal connector. The scaling is in units of mA/S or V/S for current and
voltage outputs respectively. In D4000 units, the Manual Slope value may
be modified by the MS command.

Command: $1RMS

Response: *+00004.00

Command Set 4-18

Command: #1RMS

Response: *1RMS+00004.00FA

Read MaXimum (RMX)

The Read MaXimum (RMX) command reads out the scaling data corre­sponding to + full scale at the analog output. The MaXimum data may be
changed by using the MX command (D4000 only).

Command: $1RMX

Response: *+00020.00

Command: #1RMX

Response: *1RMX+00020.00FD

Read MiNimum (RMN)

The Read MiNimum (RMN) command reads out the scaling data corre­sponding to - full scale at the analog output. The MiNimum data may be
changed with the MN command (D4000 only).

Command: $1RMN

Response: *+00000.00

Command: #1RMN

Response: *1RMN+00000.00F1

Read Present Slope (RPS)
(D4000)

The Read Present Slope (RPS) reads back the output slope rate value
currently active in D4000 modules. The slope data is scaled in either mA/S
or volts/S, depending on the output type:

Command: $1RPS

Response: *+00010.00

Command: #1RPS

Response: *1RPS+00010.00FA

The response data returned by these two example commands indicates that
the present slope rate is either 10V/S or 10mA/S. The present slope may
differ from the rate stored in EEPROM. See D4000 section for details.

Read SetUp (RS or RSU)

The Read SetUp (RSU) command reads back the setup information loaded
into the module’s nonvolatile memory with the SetUp (SU) command. The
response to the RSU command is four bytes of information formatted as
eight hex characters.

Command Set 4-19

The response contains the module’s channel address, baud rate and other
parameters. Refer to the setup command (SU), and Chapter 5 for a list of
parameters in the setup information.

When reading the setup with a checksum, be sure not to confuse the
checksum with the setup information.

Command: $1RSU

Response: *310701C0

Command: #1RSU

Response: *1RSU310701C0F4

The Read Setup (RS) command performs the same function, and is included
to be compatible with the D1000/2000 series.

Command: $1RS

Response: *310701C0

Command: #1RS

Response: *1RS310701C09F

Read SLope (RSL)

The Read SLope (RSL) command reads back the output slew rate constant
stored in EEPROM. The slope data is scaled in V/S or mA/S. depending on
the type of output.

Command: $1RSL

Response: *+00010.00

Command: #1RSL

Response: *1RSL+00010.00F6

The data returned by these two command examples indicate that the slew
rate stored in EEPROM is either 10V/S. or 10mA/S. This rate is not
necessarily the rate currently used by the analog output. See D4000 section.

Read Starting Value (RSV)
(D4000)

The Read Starting Value command reads the value of the desired start-up
analog output which has been programmed by the user.

Command: $1RSV

Command Set 4-20

Response: *+00005.00

Command: #1RSV

Response: *1RSV+00005.0004

Read Watchdog Timer (RWT)
(D4000)

The Read Watchdog Timer (RWT) command reads the time interval
necessary to activate the watchdog timer. The data is scaled in minutes.

Command: $1RWT

Response: *+00010.00 (10 minutes)

Command: #1RWT

Response: *1RWT+00010.0002 (10 minutes)

In each of the two example commands, the response data indicates that the
watchdog timer period is 10 minutes. The watchdog timer value may be set
with the Watchdog Timer (WT) command. See D4000 section for watchdog
timer information.

Remote Reset (RR)

The Remote Reset (RR) command allows the host to perform a program
reset on the module’s microcomputer. This may be necessary if the
module’s internal program is disrupted by static or other electrical distur­bances.

Command: $1RR

Response: *

Command: #1RR

Response: *1RRFF

The RR command will halt any analog output to it’s present value.
The RR command is write-protected.
The RR command is required for a baud rate change.

Setup (SU)

Each module contains an EEPROM (Electrically Erasable Programmable
Read Only Memory) which is used to store module setup information such
as address, baud rate, parity, etc. The EEPROM is a special type of memory
that will retain information even if power is removed from the module. The
EEPROM is used to replace the usual array of DIP switches normally used
to configure electronic equipment.

Command Set 4-21

The SetUp command is used to modify the user-specified parameters
contained in the EEPROM to tailor the module to your application. Since the
SetUp command is so important to the proper operation of a module, a whole
section of this manual has been devoted to its description. See Chapter 5.

The SU command requires an argument of eight hexadecimal digits to
describe four bytes of setup information:

Command: $1SU31070182

Response: *

Command: #1SU31070182

Response: *1SU3107018299

SLope (SL)
(D4000)

The SLope (SL) command is used to set the output slew rate for analog
outputs performed by the Analog Output (AO) command. The slope data is
scaled in either V/S or mA/S:

Command: $1SL+00100.00

Response: *

Command: #1SL+00100.00

Response: *1SL+00100.00A4

These two sample commands will set the output slope rate to 100 V/S or 100
mA/S.

The SLope (SL) command data is saved only in Random Access Memory
(RAM) and is not stored in EEPROM. The SL command is not write
protected. The SL command is used in applications where frequent changes
in the output slope rate is desired. See D4000 section for further details.

Starting Value (SV)
(D4000)

The Starting Value (SV) command is used to program the desired analog
output value when the unit is powered up. The output will automatically go
to the programmed value with the slew rate stored in EEPROM.

Command: $1SV+00005.00

Response: *

Command: #1SV+00005.00

Response: *1SV+00005.00B2

Each of the two example commands sets the starting value to +00005.00.
This value is stored in EEPROM. When the D4000 unit is powered up, it

Command Set 4-22

automatically performs an internal Analog Output (AO) command with the
stored data. If the AO command would have resulted in an error (LIMIT
ERROR, MANUAL MODE) the start-up command is aborted and the D4000
will start up at - Full Scale. The scaling of the start-up data is determined by
the input scaling range fixed by the MiNimum (MN) and MaXimum (MX)
limits.

The Starting Value is the ‘safe’ output value used when the watchdog timer
times out. See D4000 section.

The SV command is write-protected.

Trim MaXimum (TMX)
Trim MiNimum (TMN)

The TMX and TMN commands are used to calibrate the analog output
circuitry of the module. These commands are used to communicate actual
measured output data to the modules so that a trim calculation may be
performed:

Command: $1TMN+00000.12

Response: *

Command: #1TMX+00019.98

Response: *1TMX+00019.9818

Refer to the Calibration section for details on output trims and the use of the
TMN and TMX commands.

Caution: Unwarranted use of the TMN and TMX commands will destroy the
calibration of the unit. These commands must be used with a calibrated
voltmeter or ammeter to assure output accuracy.

Trim Readback MaXimum (TRX)
(D4000)
Trim Readback MiNimum (TRN)
(D4000)

Command Set 4-23

The TRX and TRN commands are used on D4000 modules to trim the
Analog-to-Digital Converter (ADC) which provides the analog readback of
the output signal. Refer to the Calibration section.

Command: $1TRN

Response: *

Command: #1TRN

Response: *1TRN4F

Watchdog Timer (WT)
(D4000)

The Watchdog Timer (WT) command stores a data value in EEPROM
specifying the time-out value of the watchdog timer. The time data is scaled
in minutes:

Command: $1WT+00010.00

Response: *

Command: #1WT+00010.00

Response: *1WT+00010.00B0

These two command examples set the watchdog time value to 10 minutes.
In this example, if the module does not receive a valid command for a period
of 10 minutes, the analog output will automatically be forced to the Starting
Value. See D4000 section.

The watchdog timer may be disabled by setting the timer value to
+99999.99.

WT command data less than 0.16 minutes will result in a VALUE ERROR.
The WT command is write protected.

Write Enable (WE)

The Write Enable (WE) command must precede commands that are write­protected. This is to guard against accidentally writing over valuable data in
EEPROM. To change any write protected parameter, the WE command
must precede the write-protected command. The response to the WE
command is an asterisk indicating that the module is ready to accept a write­protected command. After the write-protected command is successfully
completed, the module becomes automatically write disabled. Each write­protected command must be preceded individually with a WE command.
For example:

Command: $1WE

Command Set 4-24

Response: *

Command: #1WE

Response: *1WEF7

If a module is write enabled and the execution of a command results in an
error message other than WRITE PROTECTED, the module will remain
write enabled until a command is successfully completed resulting in an ‘*’
prompt. This allows the user to correct the command error without having to
execute another WE command.

Write SLope To EEPROM
(D4000)

The Write SLope (WSL) command is used to set the output slew rate for
analog outputs performed by the Analog Output (AO) command. The slope
data is scaled in either V/S or mA/S:

Command: $1WSL+00100.00

Response: *

Command: #1WSL+00100.00

Response: *1WSL+00100.00FB

These two sample commands will set the output slope rate to 100V/S or
100mA/S.

The Write SLope (WSL) command stores the rate data in Random Access
Memory (RAM) and in nonvolatile EEPROM.

The WSL command is write protected.

ERROR MESSAGES

All modules feature extensive error checking on input commands to avoid
erroneous operation. Any errors detected will result in an error message and
the command will be aborted.

All error messages begin with “?”, followed by the channel address, a space
and error description. The error messages have the same format for either
the ‘ $ ‘ or ‘ # ‘ prompts. For example:

?1 SYNTAX ERROR

There are nine error messages, and each error message begins with a
different character. Host computer software can identify an error by the first
character; it is not necessary to read the whole string.

ADDRESS ERROR

There are four ASCII values that are illegal for use as a module address:

Command Set 4-25

NULL ($00), CR ($0D), $ ($24), and # ($23). The ADDRESS ERROR will
occur when an attempt is made to load an illegal address into a module with
the SetUp (SU) command. An attempt to load an address greater than $7F
will also produce an error.

BAD CHECKSUM

This error is caused by an incorrect checksum included in the command
string. The module recognizes any two hex characters appended to a
command string as a checksum. Usually a BAD CHECKSUM error is due to
noise or interference on the communications line. Often, repeating the
command solves the problem. If the error persists, either the checksum is
calculated incorrectly or there is a problem with the communications
channel. More reliable transmissions might be obtained by using a lower
baud rate.

COMMAND ERROR

This error occurs when a command is not recognized by the module. Often
this error results when the command is sent with lower-case letters. All valid
commands are upper-case.

LIMIT ERROR

A LIMIT ERROR may occur when using the Analog Output (AO) command
if:

a) the AO data exceeds the input span range defined by the MiNimum

(MN) and MaXimum (MX) values

b) the AO data exceeds a limit set by the LOw Limit (LO) or HIgh Limit

(HI) commands

c) the output is inhibited by a limit switch (see Manual Modes)

MANUAL MODE

This error may occur when using the Analog Output (AO) or HeX Output
(HX) commands while the output is being controlled by either the Up/Down
Manual Mode or the Controller Input Manual Mode. The Manual Modes have
priority over the host-generated commands.

PARITY ERROR

A PARITY ERROR can only occur if the module is setup with parity on (see
Setup). Usually a parity error results from a bit error caused by interference
on the communications line. Random parity errors are usually overcome by
simply repeating the command. If too many errors occur, the communica­tions channel may have to be improved or a slower baud rate may be used.

A consistent parity error will result if the host parity does not match the

Command Set 4-26

module parity. In this situation, the easiest solution may be to change the
parity in the host to obtain communication. At this point the parity in the
module may be changed to the desired value with the SetUp (SU) command.

The parity may be changed or turned off by using Default Mode.

SYNTAX ERROR

A SYNTAX ERROR will result if the structure of the command is not correct.
This is caused by having too few or too many characters, signs or decimal
points missing or in the wrong place. Table 4.1 lists the correct syntax for all
commands.

VALUE ERROR

This error results when an incorrect character is used as a numerical value.
Data values can only contain decimal digits 0-9. Hex values used in the
SetUp (SU) and HeX Output (HX) commands can range from 0-F.

A VALUE ERROR will be generated by a D4000 module if a TMN, TMX,
TRN, or TRX command is attempted while the output is slewing.

A VALUE ERROR is generated by TMN and TMX commands when an
attempt is made to calibrate a module beyond the allowed trim range.

WRITE PROTECTED

All commands that write data into nonvolatile memory are write-protected to
prevent accidental erasures. These commands must be preceded with a
Write Enable (WE) command or else a WRITE PROTECTED error will
result.

Chapter 5

Setup Information/SetUp Command

The modules feature a wide choice of user configurable options which gives
them the flexibility to operate on virtually any computer or terminal based
system. The user options include a choice of baud rate, parity, address, and
many other parameters. The particular choice of options for a module is
referred to as the setup information.

The setup information is loaded into the module using the SetUp (SU)
command. The SU command stores 4 bytes (32 bits) of setup information
into a nonvolatile memory contained in the module. Once the information is
stored, the module can be powered down indefinitely (10 years minimum)
without losing the setup data. The nonvolatile memory is implemented with
EEPROM so there are no batteries to replace.

The EEPROM has many advantages over DIP switches or jumpers normally
used for option selection. The module never has to be opened because all
of the options are selected through the communications port. This allows the
setup to be changed at any time even though the module may be located
thousands of feet away from the host computer or terminal. The setup
information stored in a module may be read back at any time using the Read
Setup command (RS).

The following options can be specified by the SetUp command:
Channel address (124 values)
Linefeeds
Parity (odd, even, none)
Baud rate (300 to 38,400)
Echo
Communication delay (0-6 characters)
Number of displayed digits
Limits enable/disable
Continuous Input enable/disable (D4000)
Manual Mode enable/disable
Manual Up/Down Inputs
Controller Inputs
Limit Switches: Normally Open/Normally Closed

Each of these options will be described in detail below. For a quick look-up
chart on all options, refer to Tables 5.1-4.

Setup Information and SetUp Command 5-2

Command Syntax

The general format for the SetUp (SU) command is:

$1SU[byte1][byte 2][byte 3][byte 4]

A typical SetUp command would look like: $1SU31070180.
Notice that each byte is represented by its two-character ASCII equivalent.

In this example, byte 1 is described by the ASCII characters ‘31’ which is the
equivalent of binary 0011 0001 (31 hex). The operand of a SU command
must contain exactly 8 hex (0-F) characters. Any deviation from this format
will result in a SYNTAX ERROR. Appendix A contains a convenient hex-to­binary conversion chart.

For the purposes of describing the SetUp command, ‘bit 7’ refers to the
highest-order bit of a byte of data. ‘Bit 0’ refers to lowest-order bit:

‘bit number’: 7 6 5 4 3210
binary data: 0 0 1 1 0001 = $31 (hex)

The SU command is write protected to guard against erroneous changes in
the setup data; therefore each SU command must be preceded by a Write
Enable (WE) command. To abort an SU command in progress, simply send
a non-hex character (an ‘X’ for example) to generate a SYNTAX ERROR,
and try again.

Caution: Care must be exercised in using the SU command. Improper use
may result in changing communications parameters (address, baud rate,
parity) which will result in a loss of communications between the host and
the module. In some cases the user may have to resort to using Default
Mode to restore the proper setups. The recommended procedure is to first
use the Read Setup (RS) command to to examine the existing setup data
before proceeding with the SU command.

Byte 1

Byte 1 contains the module (channel) address. The address is stored as the
ASCII code for the string character used to address the module. In our
example command $1SU31070180 , the first byte ‘31’ is the ASCII code for
the character ‘1’. If our sample command is sent to a module, the EEPROM
will be loaded with the address ‘1’, which in this particular case remains
unchanged. To change the module address to ‘2’ , byte 1 of the SetUp
command becomes ‘32’, which is the ASCII code for the character ‘2’. Now
the command will look like this: $1SU32070180. When this command is
sent, the module address is changed from ‘1’ to ‘2’.

The module will no longer respond to address ‘1’.

Setup Information and SetUp Command 5-3

When using the SU command to change the address of a module, be sure
to record the new address in a place that is easily retrievable. The only way
to communicate with a module with an unknown address is with the Default
Mode.

The most significant bit of byte 1 (bit 7) must be set to ‘0’. In addition, there
are four ASCII codes that are illegal for use as an address. These codes are
$00, $0D, $24, $23 which are ASCII codes for the characters NUL, CR, $,
and #. Using these codes for an address will cause an ADDRESS ERROR
and the setup data will remain unchanged. This leaves a total of 124 possible
addresses that can be loaded with the SU command. It is highly recom­mended that only ASCII codes for printable characters be used ($21 to $7E)
which greatly simplifies system debugging with a dumb terminal. Refer to
Appendix A for a list of ASCII codes. Table 5.1 lists the printable ASCII codes
that may be used as addresses.

Table 5.1 Byte 1 ASCII Printable Characters.

HEX ASCII HEX ASCII HEX ASCII HEX ASCII

21 ! 3A : 51 Q 68 h
22 “ 3B ; 52 R 69 i
25 % 3C < 53 S 6A j
26 & 3D = 54 T 6B k
27 ‘ 3E > 55 U 6C l
28 ( 3F ? 56 V 6D m
29 ) 40 @ 57 W 6E n
2A * 41 A 58 X 6F o
2B+ 42B 59Y 70p
2C , 43 C 5A Z 71 q
2D - 44 D 5B [ 72 r
2E . 45 E 5C \ 73 s
2F/ 46F 5D] 74t
300 47G 5E^ 75u
31 1 48 H 5F _ 76 v
32 2 49 I 60 ‘ 77 w
33 3 4A J 61 a 78 x
34 4 4B K 62 b 79 y
35 5 4C L 63 c 7A z
36 6 4D M 64 d 7B {
37 7 4E N 65 e 7C |
38 8 4F O 66 f 7D }
39 9 50 P 67 g 7E ~

Setup Information and SetUp Command 5-4

Byte 2

Byte 2 is used to configure some of the characteristics of the communica­tions channel; linefeeds, parity, and baud rate.

Linefeeds

The most significant bit of byte 2 (bit 7) controls linefeed generation by the
module. This option can be useful when using the module with a dumb
terminal. All responses from the modules are terminated with a carriage
return (ASCII $0D). Most terminals will generate a automatic linefeed when
a carriage return is detected. However, for terminals that do not have this
capability, the modules can generate the linefeed if desired. By setting bit 7
to ‘1’ the module will send a linefeed (ASCII $0A) before and after each
response. If bit 7 is cleared (0), no linefeeds are transmitted.

When using the ‘#’ command prompt, the linefeed characters are not
included in the checksum calculation.

Parity

Bits 5 and 6 select the parity to be used by the module. Bit 5 turns the parity
on and off. If bit 5 is ‘0’, the parity of the command string is ignored and the
parity bit of characters transmitted by the module is set to ‘1’.

If bit 5 is ‘1’, the parity of command strings is checked and the parity of
characters output by the module is calculated as specified by bit 6.

If bit 6 is ‘0’, parity is even; if bit 6 is ‘1’, parity is odd.
If a parity error is detected by the module, it will respond with a PARITY

ERROR message. This is usually caused by noise on the communications
line.

If parity setup values are changed with the SU command, the response to
the SU command will be transmitted with the old parity setup. The new parity
setup becomes effective immediately after the response message from the
SU command.

Baud Rate

Bits 0-2 specify the communications baud rate. The baud rate can be
selected from eight values between 300 and 38400 baud. Refer to Table 5.2
for the desired code.

The baud rate selection is the only setup data that is not implemented
directly after an SU command. In order for the baud rate to be actually
changed, a module reset must occur. A reset is performed by sending a
Remote Reset (RR) command or powering down. This extra level of write
protection is necessary to ensure that communications to the module is not

Setup Information and SetUp Command 5-5

accidently lost. This is very important when changing the baud rate of an RS­232C string.

Let’s run through an example of changing the baud rate. Assume our sample
module contains the setup data value of ‘31070180’. Byte 2 is ‘07’. By
referring to the SU command chart we can determine that the module is set
for no linefeeds, no parity, and baud rate 300. If we perform the Read Setup
command with this module we would get:

Command: $1RS
Response: *31070180

Let’s say we wish to change the baud rate to 9600 baud. The code for 9600
baud is ‘010’ (from Table 5.2). This would change byte 2 to ‘02’. To perform
the SU command we must first send a Write Enable command because SU
is write protected:

Command: $1WE
Response: *

Command: $1SU31020180
Response: *

This sequence of messages is done in 300 baud because that was the
original baud rate of the module. The module remains in 300 baud after this
sequence. We can use the Read Setup (RS) command to check the setup
data:

Command: $1RS
Response: *31020180

Notice that although the module is communicating in 300 baud, the setup
data indicates a baud rate of 9600 (byte 2 = ‘02’). To actually change the
baud rate to 9600, send a Remote Reset (RR) command (RR is write
protected):

Command: $1WE
Response: *

Command: $1RR
Response: *

Up to this point all communications have been sent at 300 baud. The module
will not respond to any further communications at 300 baud because it is now
running at 9600 baud. At this point the host computer or terminal must be set
to 9600 baud to continue operation.

Setup Information and SetUp Command 5-6

If the module does not respond to the new baud rate, most likely the setup
data is incorrect. Try various baud rates from the host until the module
responds. The last resort is to set the module to Default Mode where the
baud rate is always 300.

Setting a string of RS-232C modules to a new baud rate requires special
consideration. Refer to Chapter 3 for instructions.

Bits 3 and 4

These two bits of byte 2 are not used and should be set to ‘0’.

Table 5.2 Byte 2: Linefeed, Parity and Baud Rate.

BYTE 2

FUNCTION DATA BIT

76543210
NO LINEFEED 0
LINEFEED 1
NO PARITY 0 0
EVEN PARITY 0 1
NO PARITY 1 0
ODD PARITY 1 1
NOT USED 0 0
38400 BAUD 0 0 0
19200 BAUD 0 0 1
9600 BAUD 0 1 0
4800 BAUD 0 1 1
2400 BAUD 1 0 0
1200 BAUD 1 0 1
600 BAUD 1 1 0
300 BAUD 1 1 1

Setup Information and SetUp Command 5-7

Byte 3

This byte contains the setup information for additional communications
options. The default value for this byte is ‘01’.

Continuous Input
(D4000)

Bit 5 enables the continuous input option available on D4000 units and it is
normally set to ‘0’. Setting Bit 5 to ‘1’ enables the continuous input. Refer to
the D4000 section for more information on the continuous input option.

Limit Disable

Bit 4 may be used to disable any limit checking on limits set by the LO and
HI limit commands. Bit 4 is normally set to ‘0’; Bit 4 is set to ‘1’ to inhibit limit
checking.

Echo

When bit 2 is set to ‘1’, the module will retransmit any characters it has
received on the communications line. This option is necessary to ‘daisy­chain’ multiple RS-232C modules. Echo is optional for systems with a single
RS-232C module. Bit 2 must be cleared to ‘0’ on RS-485 models. See
Chapter 3 for a more complete description.

Delay

Bits 0 and 1 specify a minimum turn-around delay between a command and
the module response. This delay time is useful on host systems that are not
fast enough to capture data from quick-responding commands such as DI.
This is particularly true for systems that use software UART’s. The specified
delay is added to the typical command delays listed in the Software
Considerations section of Chapter 3. Each unit of delay specified by bits 0
and 1 is equal to the amount of time required to transmit one character with
the baud rate specified in byte 2. For example, one unit of delay at 300 baud
is 33.3 mS; for 38.4 kilobaud the delay is 0.26 mS. The number of delay units
is selectable from 0 to 6 as shown in Table 5.3.

In some systems, such as IBM BASIC, a carriage return (CR) is always
followed by a linefeed (LF). The modules will respond immediately after a
command terminated by a CR and will ignore the linefeed. To avoid a
communications collision between the linefeed and the module response,
the module should be setup to delay by 2 units.

Setup Information and SetUp Command 5-8

Table 5.3 Byte 3 Options.

BYTE 3

FUNCTION DATA BIT

76543210
NOT USED 0 0
CONTINUOUS DISABLED 0
CONTINUOUS ENABLED 1
LIMITS ENABLED 0
LIMITS DISABLED 1
NOT USED 0
NO ECHO 0
ECHO 1
NO DELAYS 0 0
2 BYTE TIME DELAYS 0 1
4 BYTE TIME DELAYS 1 0
6 BYTE TIME DELAYS 1 1

Byte 4

This setup byte specifies the number of displayed digits and the Manual
Mode configuration.

Number of displayed digits

For ease of use, the data format of all modules is standardized to a common
7-digit configuration consisting of sign, 5 digits, decimal point, and two more
digits. Typical data looks like: +00100.00. However, best-case resolution of
the DAC (digital-to-analog converter) is 12 bits or about 3 1/2 digits. In some
cases, the resolution of the output format is much greater than the resolution
of the DAC. In such cases, the low-order digits would display meaningless
information. Bits 6 and 7 are used to insert trailing zeros into the data format
to limit the output resolution and mask off meaningless digits.

Bit 7 Bit 6
0 0 XXXX0.00 (4 displayed digits)
0 1 XXXXX.00 (5 displayed digits)
1 0 XXXXX.X0 (6 displayed digits)
1 1 XXXXX.XX (7 displayed digits)

The number of displayed digits only affects data read back by the RD
and RAD commands.

Setup Information and SetUp Command 5-9

Manual Mode Disable

Bit 2 is normally set to ‘0’ which allows the Manual Mode inputs to affect the
analog output. Setting bit 2 to ‘1’ disables the Manual Modes.

Manual Mode Select

Bits 0 and 1 allow the user to select among four different Manual Modes.
Manual Modes allow the analog output to be controlled by the UP* and DN*
pins on the module connector. Details on Manual Modes are given in the
Manual Mode section.

Table 5.4 Byte 4 Displayed Digits and Manual Mode Select

BYTE 4

FUNCTION DATA BIT

76543210
+XXXX0.00 DISPLAYED DIGITS 0 0
+XXXXX.00 DISPLAYED DIGITS 0 1
+XXXXX.X0 DISPLAYED DIGITS 1 0
+XXXXX.XX DISPLAYED DIGITS 1 1
NOT USED 0 0 0
MANUAL MODES ENABLED 0
MANUAL MODES DISABLED 1
UP/DOWN MODE 0 0
CONTROLLER INPUT 0 1
LIMIT SWITCHES N. O. 1 0
LIMIT SWITCHES N. C. 1 1

Setup Hints

Until you become completely familiar with the SetUp command, the best
method of changing setups is to change one parameter at a time and to verify
that the change has been made correctly. Attempting to modify all the setups
at once can often lead to confusion. If you reach a state of total confusion,
the best recourse is to reload the factory setup as shown in Table 5.5 and
try again, changing one parameter at a time. Use the Read Setup (RS)
command to examine the setup information currently in the module as a
basis for creating a new setup. For example:

Assume you have a D3000 unit and you wish to setup the unit to echo so that
it may be used in a daisy-chain (See Communications). Read out the current

Setup Information and SetUp Command 5-10

setup with the Read Setup command:

Command: $1RS
Response: *310701C0

By referring to Table 5.3, we find that the echo is controlled by bit 2 of byte

3. From the RS command we see that byte 3 is currently set to 01. This is
the hexadecimal representation of binary 0000 0001. To set echo, bit 2 must
be set to ‘1’. This results in binary 0000 0101. The new hexadecimal value
of byte 3 is 05. To perform the SU command, use the data read out with the
RS command, changing only byte 3:

Command: $1WE (SU is write-protected)
Response: *

Command: $1SU310705C0
Response: *

Verify that the module is echoing characters and the setup is correct.
By using the RS command and changing one setup parameter at a time, any

problems associated with incorrect setups may be identified immediately.
Once a satisfactory setup has been developed, record the setup value and
use it to configure similar modules.

If you commit an error in using the SetUp command, it is possible to lose
communications with the module. In this case, it may be necessary to use
the Default Mode to re-establish communications.

Table 5.5 Factory Setups by Model.

(All modules from the factory are set for address ‘1’, 300 baud, no parity)
Model Setup Message

D312X, D316X, D412X, D416X 31070180
D313X, D314X, D317X, D318X 31070140
D413X, D414X, D417X, D418X 31070140
D325X, D326X, D425X, D426X 310701C0

Setup Software

S3000 setup software for the IBM PC and compatibles is available to
facilitate module setup. Contact factory for details.

Chapter 6

Digital I/O Functions and Manual Mode

MANUAL MODES/DIGITAL INPUTS

Each D3000/4000 module has three digital input connections designated as
DI0/DN*, DI1 /UP*, and DI2. These inputs have a dual function; they may be
used as control inputs which influence the analog output or they may be
used as general-purpose digital inputs. The function of the input pins is
programmable with the SetUp (SU) command.

The inputs are protected to voltages up to ±30V and are normally pulled up
to the logic “1” condition (see Figure 6.1). Digital inputs can be read with the
Digital Input (DI) command. Voltage inputs less than 1V are read back as
‘0’. Signals greater than 3.5V are read as ‘1’.

Switch closures can be read by the digital input by simply connecting the
switch between GND terminal and a digital input. Internal pull-ups are used
so additional parts are unnecessary.

The pull-ups supply only 0.5mA ; therefore, self-wiping switches designed
for low current operation should be used. For other types of switches, it may
be necessary to provide extra pull-up current with an external resistor. The
resistor should be tied between the switch and +V.

Digital inputs may be used to sense AC voltages by using isolated sensing
modules offered by many manufacturers.

Figure 6.1 Digital Inputs.

Digital I/O Functions and Manual Mode 6-2

MANUAL MODES

The D3000/4000 modules may be configured to use the digital inputs to
control the analog output. These functions are called Manual Modes. Four
different Manual Modes may be specified:

Up/Down
Controller Input
Limit Switch NO
Limit Switch NC

These modes are selected by Bits 0 and 1 of Byte 4 in the Setup data. (See
Setup section). Also, the Manual Mode Disable bit (Bit 2, Byte 4) must be
cleared to enable Manual Modes.

UP/DOWN

Manual Up/Down control is the standard configuration when the module is
shipped from the factory. This configuration provides a local operator
interface to control the analog output value independent of the host
computer. The analog output may be moved up or down by manipulating the
UP* and DN* inputs. The control inputs may come from simple switches or
may be logic signals originating from other equipment. Figure 6.2 shows the
simplest connection. With the two switches, four different input combina­tions are possible:

UP* DN*
0 0 Hold

0 1 Slope Up
1 0 Slope Down
1 1 No Action

Since the digital inputs are pulled up internally, no connection or an open
pushbutton generates a logic ‘1’. Shorting the input line to ground or closing
the pushbutton generates a logic ‘0’. The ‘*’ in the terminal labels indicate
that the inputs are negative true.

If both switches are open, a logic 1, 1 is generated and no manual action is
performed.

If the UP* signal input is grounded by closing the UP pushbutton, the analog
output will slope up to + Full Scale. A smooth slope in the output is generated
by incrementing the DAC approximately 1000 times a second. If only the
DN* input is grounded, the analog output will slope towards - Full Scale. The
analog output will stop moving when the switches are released.

Digital I/O Functions and Manual Mode 6-3

Figure 6.2 Manual Up/Down Control.

The slope rate on D3000 modules is fixed and cannot be changed. The
manual slope on D3000 units is scaled so that a full-scale output change
requires 5 seconds to complete. The manual slope rate on D4000 units may
be programmed to any desired value with the Manual Slope (MS) command.

The Manual Modes have priority over host-generated output commands. If
either or both of the UP* and DN* inputs is held low, an Analog Output (AO)
or HeX output (HX) command generated by the host will result in a MANUAL
MODE error message and the host command is aborted. This brings us to
the fourth switch combination, when both input switches are on. If both UP*
and DN* signals are held at logic ‘0’, the analog output will hold its present
value. Any attempts by the host computer to change the output will result in
a MANUAL MODE error.

Another useful switch configuration is shown in Figure 6.3. This circuit is
useful when the module is on-line with a host which is actively sending output
commands to the module. This circuit will lock out the host while manual
operations are being performed. Under normal host control, the Manual/
Host switch is left open. For manual operation, the toggle switch is closed,
grounding both UP* and DN* inputs. This will prevent the host from
controlling the analog output. The output may be controlled manually by
depressing the normally-closed pushbuttons. Note that the ‘UP’ button is
connected to the DN* input.

Digital I/O Functions and Manual Mode 6-4

Figure 6.3 Manual Up/Down Control With Host Lock-Out.

CONTROLLER INPUT

This Manual Mode is a variation of the manual up/down control specifically
setup for operation with ON-OFF controllers. With this mode, a D3000/4000
unit may be used to add an analog control output to an ON-OFF or time­proportional controller. The truth table for this mode is:

UP* DN*
0 0 Slope Up

0 1 No Action
1 0 Slope Down
1 1 No Action

With this setup, the DN* input acts as an enable signal. If the DN* input is
high or open, no Manual Mode action takes place. If the signal is grounded,
the controller input is enabled and the analog output will slope up or down.
The slope direction is controlled by the UP* input. In this mode of operation,
the analog output value is the integral of the UP* signal input. In order to keep
the analog output in the linear region, an external signal must be used to
manipulate the UP* input. This is usually done through feedback.

The slope rate used at the analog output in controller mode is the value
specified for manual slope. The slope rate is fixed on D3000 units; on D4000
units the slope is programmable with the Manual Slope (MS) command.

Digital I/O Functions and Manual Mode 6-5

LIMIT SWITCHES

Two of the Manual Modes allow the use of limit switches or other external
digital signals to limit the analog output that may be obtained with the Analog
Output (AO) command. The limit switch mode may be programmed to
accommodate either normally-open (NO) switches or normally-closed (NC)
switches. See the Setup section for mode selection details.

Figure 6.4 shows a typical module with normally-open limit switches. If the
switches remain open, module operation is not affected. If the Down Limit
switch is closed, an attempt to decrease the analog output signal with the AO
command will result in a LIMIT ERROR message and the command will be
aborted. An AO command to increase the analog output will be performed
normally. As long as the Down Limit switch is closed, the analog output
cannot be decreased from its present value with an AO command.

Conversely, if the Down Limit switch is open and the UP Limit switch is
closed, an attempt to increase the analog output with the AO command will
result in a LIMIT ERROR. The output may be decreased with no error.

If both limit switches are closed, any attempt to use the AO command will
result in a LIMIT ERROR.

Figure 6.4 Using Switches to Limit Analog Output.

Digital I/O Functions and Manual Mode 6-6

Figure 6.5 Using Limit Switches To Stop An Analog Output Ramp.

On D4000 units with controlled output ramps, the limit switches will stop the
output even after a successful AO command. Figure 6.5 illustrates this
action. In this example a D4181 voltage-output module is programmed with
an output slope of 1V/S. Assume that the output voltage value is initially 0V.
The command: $1AO+10000.00 will ramp the output to +10V. However, if
the UP* limit switch is activated before the output reaches 10V, the output
will stop and the AO command is terminated. The limit switch condition may
be read by the DI command and the analog output may be read with the RD
or RAD commands.

The Manual Mode setup may be configured to allow either Normally
Open (NO) or Normally Closed (NC) switches. The truth table for either
mode is:

Inputs Action
DN* UP* NO NC
0 0 Hold No Limit

0 1 Down Limit Up Limit
1 0 Up Limit Down Limit
1 1 No Limit Hold

1= Open Switch

Chapter 7

Power Supply

D3000/4000 modules may be powered with an unregulated +10 to +30Vdc
supply. Power-supply ripple must be limited to 5V peak-to-peak, and the
instantaneous ripple voltage must be maintained between the 10 and 30 volt
limits at all times. All power supply specifications are referred to the module
connector; the effects of line voltage drops must be considered when the
module is powered remotely.

All D3000/4000 modules employ an on-board switching regulator to main­tain good efficiency over the 10 to 30 volt input range; therefore the actual
current draw is inversely proportional to the line voltage. D3000/4000
voltage output modules consume a maximum of 0.75 watts and D3000/4000
current output models consume 1.0 watts maximum. The power consump­tion figures should be used in determining the power supply current
requirement. For example, assume a 24 volt power supply will be used to
power four voltage output modules. The total power requirement is 4 X 0.75
= 3 watts. The power supply must be able to provide 3 ÷ 24 = 0.125 amps.

In some cases, a small number of modules may be operated by “stealing”
power from a host computer or terminal. Many computers provide a +15 volt
output on the RS-232C DB-25 connector.

The low voltage detection cicuit shuts down the module at approximately

9.5Vdc. If the module is interogated while in a low power supply condition,
the module will not respond. Random NOT READY error messages could
indicate that the power supply voltage is periodically drooping below the 10V
minimun.

Small systems may be powered by using wall-mounted calculator-type
modular power supplies. These units are inexpensive and may be obtained
from many retail electronics outlets.

For best reliability, modules operated on long communications lines (>500
feet) should be powered locally using small calculator-type power units. This
eliminates the voltage drops on the Ground lead which may interfere with
communications signals. In this case the V+ terminal is connected only to the
local power supply. The Ground terminal must be connected back to the host
to provide a ground return for the communications loop.

All D3000/4000 modules are protected against power supply reversals.

Power Supply 7-2

Chapter 8

Troubleshooting

Symptom:
RS-232 Module is not responding to commands.
RS-485 Module is not responding to commands.
Module responds with ?1 COMMAND ERROR TO every command.
Characters in each response message appear as graphics characters.

• RS-232 Module is not responding to commands

1. Using a voltmeter, measure the power supply voltage at the
+Vs and GND terminals to verify the power supply voltage is
between +10 and +30Vdc.

2. Verify using an ohmmeter that there are no breaks in the
communications data lines.

3. Connect the module to the host computer and power-up each device
(module and computer) then using a voltmeter measure the voltage be­tween RECEIVE and GND. This voltage should be approximately - 10Vdc.
Repeat the measurement between TRANSMIT and GND terminals and
confirm the voltage value to be approximately -10Vdc. If either of the two
readings is approximately 0.0Vdc then the communications data lines are
wired backwards. Proper communications levels on both TRANSMIT and
RECEIVE terminals should idle at -10Vdc.

4. If you are using a serial communications converter ( A1000) ensure that
the communications Baud Rate switch is set to the proper Baud Rate value.

5. Confirm software communications settings in Host computer match
those values being used by the connected module(s).

6. If the Baud Rate value being used in the application is greater than 300
Baud and the module will only communicate 300 Baud then make sure that
the DEFAULT* terminal is not connected to Ground (GND).

7. If the module(s) are being used in a RS-232 daisy-chain communica­tions configuration then ensure that the "Echo Bit" is enabled in the
setup(SU) message of each module.

8. If the problem is not corrected after completing the steps above then
connect the module by itself to a Host computer as outlined in Chapter 1.0
under "Quick Hook-up". Start the supplied Utility software and please call the
factory for further assistance.

• RS-485 Module is not responding to commands

1. Perform steps 1, 2, 4, 5 and 6 listed above.

2. Ensure that module RS-485 "Data" line (module terminal pin #7) is
connected to the Host RS-485 "Data+" line.

3. Ensure that module RS-485 "Data*" line (module terminal pin #8) is
connected to the Host RS-485 "Data-" line.

4. If the problem is not corrected after completing the steps above then
connect the module by itself to a Host computer as outlined in Chapter 1.0
under "Quick Hook-up". Start the supplied Utility software and please call the
factory for further assistance.

• Module responds with ?1 COMMAND ERROR TO every command

Ensure that characters in the command message are uppercase charac­ters. All commands consist of uppercase characters only.

• Characters in each response message appear as graphics characters

1 Set the communications software parity setting to "M" for 'MARK' parity
type and 7 data bits. Or, utilize any parity type in both the module and
software other than "NO" parity.

2 In custom written software routines, mask off the most significant bit of
each received character to logic "0". Thus forcing the received character to
7-bit ASCII value.

Chapter 9

Calibration

D3000/4000 units feature state-of-the art digital trimming techniques to
eliminate the need for calibration pots or other hardware trims. Calibration
is performed with trim commands through the communications port. The on­board microprocessor is used to calculate calibration constants which are
then stored in the nonvolatile EEPROM. Field calibration of the units may be
performed without the need to physically access the device.

Digital calibration is made possible by reserving a small portion of the DAC
scale for trim purposes. The DAC hardware is capable of producing outputs
in excess of the full scale range normally accessed by the Analog Output
(AO) command. This may be demonstrated by using the Hex Output (HX)
command, which controls the DAC directly without trims. For example, a
D3181 module has a nominal output of 0 to 10V. The absolute maximum
output of the DAC may be obtained with the HX command:

Command: $1HX0FFF
Response: *

A measurement of the output signal would typically read about +10.2 volts.
This shows that 0.2 volts is the excess DAC range available for trimming.
Typically about 2% of the DAC range is reserved for trim purposes.

The only equipment necessary for calibration is a suitable voltmeter or
ammeter (0.02% accurate) to monitor the output signal and a terminal or
computer to communicate to the device.

Calibration is performed by comparing the ideal desired output to the actual
measured output. The ideal output is set by using the Analog Output (AO)
command. After the actual output value is measured with a calibrated meter,
the actual value is communicated to the module with the Trim MiNimum
(TMN) or Trim MaXimum (TMX) commands. The TMN command trims the

- full scale output; TMX trims + full scale. After receiving a TMN or TMX
command, the module compares the AO data to the actual output value and
computes a new calibration factor to reduce the error to zero.

The actual data specified by the TMN and TMX command must be
presented in standard 7-digit format, in units of millivolts or milliamps:

$1TMX+10012.00 (10.012V)
$1TMX+00020.05 (20.05mA)
$1TMN-04990.00 (-4.99V)
$1TMN+00000.02 (+.02mA)

Trim resolution is 1LSB of the DAC which is full scale ÷ 4096.

Calibration 9-2

Calibration Procedure-Voltage units

1) Connect voltmeter to analog output

2) Set the output to -full scale with Analog Output (AO) command.

3) Measure the output voltage.

4) Report the actual output value to the module with the Trim MiNimum
(TMN) command. The module will adjust the output to a new value.

5) Check the output value with the meter. If the output is not within 1LSB,
repeat step 4.

6) Set the output to + full scale with the Analog Output (AO) command.

7) Measure the output voltage.

8) Report the actual output voltage to the module with the Trim MaXimum
(TMX) command. The module will adjust the output value.

9) Check the output value with the meter. If the output is not within 1LSB,
repeat step 8.

To further illustrate the calibration procedure, here is a typical sequence
used to calibration a D3181 which has an output of 0 to 10V:

Set the output to - full scale:

Command: $1AO +00000.00
Response: *

Measure the output voltage. In this case, the measured output is -12
millivolts. Report the actual value to the module with the TMN command:

Command: $1 WE
Response: *

Command: $1TMN-00012.00
Response: *

Measure the output value with the meter. The output measures +1mV, which
is within 1LSB (2.5mV).

Now set the output to + full scale:

Command: $1AO+10000.00
Response: *

Calibration 9-3

The measured output is +10.123V. Report the measured output to the
module with the Trim Maximum (TMX) command:

Command: $1WE
Response: *

Command: $1TMX+10123.00
Response: *

The output now measures +10.005V, which is still not within specification.
Repeat the TMX command with the new value:

Command: $1WE
Response: *

Command: $1TMX+10005.00
Response: *

The output now measures 9.999V, which is within 1LSB (2.5mV).

Current Output Calibration

Modules with current outputs are trimmed in exactly the same manner as
voltage outputs with one exception. Since the current outputs are unipolar
and cannot sink current, errors will result if an attempt is made to calibrate
the - full scale output at 0mA. On 0-20mA units, - full scale trim should be
performed at some small positive value such as 0.5mA. This is done by
simply using the AO command to output the desired trim point:

Command: $1AO+00000.50 (0.5mA)
Response: *

Assume that in this case the actual output is measured to be +0.63mA. Use
the TMN command to report the actual output to the module:

Command: $1WE
Response: *

Command: $1TMN+00000.63 (actual=0.63mA)
Response: *

The microprocessor will calculate a trim value to force the output to the ideal
output of 0.5mA.

D4000 CALIBRATION

D4000 modules offer the ability to re-scale the input data to any desired
engineering units. This may cause problems in calibration since it may be
difficult to correlate the input scaling to the output signals. In this case it may

Calibration 9-4

be easier to re-scale the D4000 to standard voltage and current ranges that
may be compared directly with measured output values. Calibration is then
performed with the same procedure as described above. After calibration,
the module may be re-scaled back to any desired engineering units with the
MN and MX commands.

Analog Readback Calibration

The analog-to-digital converter (ADC) used for readback is trimmed inde­pendently of the DAC. The trim commands used to calibrate the ADC are
Trim Readback MiNimum (TRN) and Trim Readback MaXimum (TRX).

To Trim the ADC, be sure the DAC output has been calibrated. Set the output
to - full scale with the Analog Output (AO) command. Then perform the Trim
Readback MiNimum command:

Command: $1WE (TRN is write protected)
Response: *

Command: $1TRN
Response: *

The microprocessor will calculate calibration values to fix that point on the
ADC scale. The calibration factors are automatically stored in EEPROM.

Now set the output to + full scale with the Analog Output (AO) command.
Perform the Trim Readback Maximum command:

Command: $1WE (TRX is write protected)
Response: *

Command: $1TRX
Response: *

This command fixes the maximum point on the ADC scale and stores the
data in EEPROM.

For proper ADC calibration, the analog output must be set exactly to the ­full scale and +full scale values before using the TRN and TRX commands.
If these values are unknown, they may be read back using the RMN and
RMX commands.

Calibration 9-5

D4000 Calibration Addendum

Due to a microprocessor 'bug', early production D4000 units will not execute
the TRN command if the -full scale value is negative. An attempt to execute
the TRN command will result in a VALUE ERROR.

However, the ADC on these units may be trimmed by using the following
procedure:

Read the -full scale value by using the Read MiNimum (RMN) command:

Command: $1RMN
Response: *-10000.00 (typical data)

Record the -full scale data for later use.
Rescale the -full scale data to '0' using the MiNimum (MN) command:

Command: $1WE
Response: *

Command: $1MN+00000.00
Response: *

Set the analog output data to '0':

Command: $1AO+00000.00
Response: *

Perform the TRN command:

Command: $1WE
Response: *

Command: $1TRN
Response: *

Now rescale the -full scale value back to the original data previously
accessed by the RMN command:

Command: $1WE
Response: *

Command: $1MN-10000.00 (typical data)
Response: *

The ADC is now trimmed at -full scale.
Trimming the ADC at +full scale is done in a normal fashion.

Calibration 9-6

Chapter 10

D4000 Features

D4000 Features

The D4000 series of computer-to-analog output modules contain many
intelligent enhancements not found in the D3000. The D4000 accepts all of
the D3000 commands and contains several additional commands which
take full advantage of the computational power of the on-board micropro­cessor. These additional features are:

Programmable output slew rates
Programmable data scaling
Programmable start-up values
Watchdog timer
True analog readback
Continuous Input

Slope Control

The operation of most digital to analog converters (including the D3000)
provides only for a step function when a new output value is desired. That
is, the analog output change is instantaneous subject only to the settling time
of the device. In many applications this characteristic is undesirable and a
gradual controlled output slew rate is more appropriate. In a typical system
where controlled output rates are desired, precious host computer time must
be used to continually monitor and step the digital to analog converter (DAC)
until the desired output is obtained.

The D4000 allows the system designer to obtain controlled output slew rates
automatically without host computer intervention. Programmable output
slope rates may be specified by the user and stored in nonvolatile memory.
If a command is given to the D4000 to change the output value, the output
will automatically slope to the new value at the specified rate. The slope
value is nonvolatile and will be restored each time the module is powered up.
The slope rate is specified with write-protected slope commands in units of
volts per second on voltage output models and milliamps per second on
current models. Slopes may be specified from a range of +99999.99 (step
output) down to +00000.01 volts or mA per second in .01 increments. A
slope of .01mA/second requires more than 33 minutes to perform an output
change of 20mA!

The microprocessor in the D4000 controls the output slew rate by updating
the DAC of a rate of 1000 conversions per second at precise 1ms intervals.
Slope data is represented in the microprocessor with high-resolution floating
point numbers. Before each D-to-A conversion the slope increment is added
to the present output value. The new output data is then rounded off to the

D4000 Features 10-2

nearest value that can be represented by the 12-bit D-to-A converter and a
new output is obtained. In this manner the DAC is smoothly stepped until the
final output value is reached as specified by the Analog Output (AO)
command. The incremental steps obtainable from the 12-bit converter and
the 1ms conversion rate combine to make the output change appear to be
a linear ramp.

Slope Commands

The D4000 commands that are directly related to the slope functions are:
RPS Read Present Slope

RSL Read Slope
SL Slope (RAM)
WSL Write Slope (EEPROM)

These commands are described in detail in the commands section (Chapter

4) of this manual. However, a few clarifications are necessary to fully
understand the function of these commands. In the D4000 , slope data is
held in two memory areas: EEPROM and RAM. The RAM (Random Access
Memory) contains the working copy of the slope data used by the micropro­cessor. It is in RAM that the microprocessor obtains the slope value used to
modify the output data. RAM data may be read or written any number of
times; however, RAM data is lost when the D4000 is powered down.

The EEPROM (Electrically Erasable Programmable Read Only Memory)
also stores the slope value. The EEPROM is nonvolatile and is used to store
the slope value (as well as other data) when power to the module is turned
off. When power is applied to the unit, or a Remote Reset (RR) command
is performed, the slope data is transferred from the EEPROM to RAM where
it is used by the microprocessor. The EEPROM data may be read an
unlimited number of times; however the EEPROM is limited to 10,000 write
cycles, after which data reliability is not guaranteed.

The Write Slope (WSL) command writes the desired slope rate into both
EEPROM and RAM. This command will satisfy most applications where the
desired slope is fixed and does not change during normal operation.

The Slope (SL) command writes the slope data into RAM only and does not
affect data in EEPROM. The SL command is used in special situations
where it is desirable to change the slope frequently under control of the host
computer. By writing the slope data into RAM only, the 10,000 cycle write
limit of the EEPROM is circumvented. For example, a voltage output D4000
may be used to provide the input to a motor speed controller. Under control
of the host computer, the motor speed is cycled up and down once every
minute. Using the slope commands, the host computer may specify different
rates to accelerate and decelerate the motor. If the Write Slope (WSL)

D4000 Features 10-3

command is used twice a minute to control acceleration and deceleration,
the 10,000 cycle write limit of the EEPROM will be exceeded within 4 days
of operation. To overcome this limitation, the Slope (SL) command may be
used to dynamically change the slew rate. Since the SL command writes
only to RAM, the slope data may be changed an unlimited number of times.

The Read Present Slope (RPS) command reads the slope data contained
in RAM. This data might not match the data held in EEPROM if the slope
has been altered by the SL command. The Read Slope (RSL) command
reads the slope data contained in EEPROM. It may differ from the value held
in RAM.

Additional Commands

The D4000 controls the DAC output as a background function; most
commands may be performed without affecting an output which is ramping
to a new value. Exceptions are:

Analog Output (AO) command. The AO command may be performed
even if the output has not reached the final value specified by a previous AO
command. The AO command may be performed “on the fly" at any time. The
output will simply ramp to the new value specified. In some cases the slope
direction may change to reach the new value.

Write Slope (WSL) and Slope (SL) commands. The WSL and SL
commands may be performed “on the fly” even if the output is changing. The
output will simply ramp to the final value with the new slope specified by the
WSL or SL command.

Remote Reset (RR). The RR command will immediately freeze the output
to its current condition.

Watchdog Timer (WT). If a watchdog timeout occurs, the timer will take
control of the output even if the output is still slewing as the result of an AO
command. See description of Watchdog Timer below.

Digital Inputs: The digital UP/DN and limit switch inputs have priority over
the AO command and will affect the outputs if activated. See section on
digital inputs.

Status Commands

The RD command may be used at any time to read the data being fed to the
DAC. This is useful when using slow slew rates to monitor the present output
data.

The Digital Input (DI) command may be used as a quick status check to see
if the output signal has reached its final value. Refer to DI command in
chapter 4.

D4000 Features 10-4

Manual Slopes

The D4000 allows the user to specify the output slew rate when the output
is controlled by the manual UP/DN inputs. The Manual Slope (MS)
command is used to write the rate data in EEPROM. The manual slope rate
is totally independent of the slew rates used with the computer controlled
output (AO command). The manual slope rate may be read back with the
Read Manual Slope (RMS) command.

INPUT DATA SCALING

All D3000 and D4000 modules are factory set with data values set in units
of millivolts or milliamps. For example, the command

$1AO+00020.00

sent to a current output module tells the module to output 20mA. This
command sent to a voltage output module will tell the output to go to 20mV.

The D4000 allows the user to scale the input data to any desired units. In
many applications a change in input scaling may make the data easier to
read and interpret. For example, a D4000 used to control a valve actuator
may be easier to use if the data is scaled with a range of 0-100% rather than
4-20mA.

The input scaling may be changed by using the Maximum (MX) and
Minimum (MN) commands. These commands are used to assign input data
values to correspond with the maximum and minimum output values
obtainable from the module.

The MiNimum (MN) command assigns an input data value to the -full scale
output of the module. The actual -full scale analog output signal is not
affected; the MN command only changes the ASCII data value that repre­sents the -full scale output. For example, a D4141 has a -full scale output of

-10V. The module is scaled at the factory in units of millivolts so that a data
value of -10000.00 represents -10V. The MN command may be used to
change the data value corresponding to -10V:

Command: $1WE
Response: *

Command: $1MN+00000.00
Response: *

Now, the output command:

Command: $1AO+00000.00
Response: *

will produce an output of -10V.
The MaXimum (MX) command assigns the data value corresponding to +full

D4000 Features 10-5

scale.
Example: A D4181 voltage output module is used to supply the control

signal to a motor speed controller. The full scale range of the D4181 is 0 to
+10V. With this voltage input the motor speed varies from 100 to 3000 RPM.
To command the motor to turn at a specified RPM requires some computa­tion to obtain the correct command data. For instance, to command the
motor to run at 1500 RPM requires the command:

Command: $1AO+04666.00
Response: *

The data is difficult to read and interpret.
A solution to this problem is to scale the input data directly in units of RPM.
The -full scale output of 0V is assigned the value 100 RPM with the

command:

Command: $1MN+000100.00
Response: *

The + full scale output of +10V is assigned the value of 3000 RPM with the
MaXimum (MX) command:

Command: $1MX+03000.00
Response: *

Once the endpoint values are assigned, all other data values are interpo­lated linearly. Now to set the motor to 1500 RPM requires the command:

Command: $1AO+01500.00
Response: *

The data is much easier to interpret since the scaling is directly in units of
RPM. The actual output voltage resulting from this command is +4.666 volts.

Example: A valve actuator accepts a 4-20mA signal: at 4mA the valve is fully
closed and at 20mA the valve is fully open. We wish to rescale a D4251 0­20mA module to accept data of 0% open to 100% open.

The Minimum (MN) command assigns an input data value to the - full scale
output of the module, which in this case is 0mA.

Using the two scaling points (4mA, 0%) and (20mA, 100%) and a bit of
computation, we find that 0mA interpolates to a value of -25%. This value is
used in the argument of the MN command:

Command: $1MN-00025.00
Response: *

The maximum scaling point of 20mA is straight forward and is assigned the

D4000 Features 10-6

input value of 100%:

Command: $1MX+00100.00
Response: *

The module is now scaled in percentage of valve opening. To set the valve
to 50% opening:

Command: $1AO+00050.00
Response: *

In this case the D4000 module produces an output of 12mA, opening the
valve halfway.

If a D4000 module has been rescaled, the readback data obtained from the
Read Data (RD) and Read Analog Data (RAD) commands are automatically
rescaled to the new units.

The HI and LO limit values (if used) are not affected by rescaling the D4000,
and must be individually reassigned to values appropriate to the new
scaling.

The starting value not affected.
Slope rate data is not affected by changes in scaling and are always in units

of volts per second or milliamps per second.
The MaXimum and MiNimum scaling points may be assigned to any values

within the limitations of the standard data format. Negative scalings and
inverse scalings are acceptable.

It is important to understand that rescaling only modifies the way data is
represented in the module. The output range is not affected. It is not possible
for the user to alter the output range or resolution.

In some applications, it may be necessary to adjust the 'number of displayed
digits' as described in the Setup Chapter. The number of digits should be
chosen to allow the full resolution of the DAC (4096 counts) to be repre­sented while suppressing unwanted lower-order digits. The number of digits
displayed affects only the RD and RAD commands.

STARTING VALUE

When a D4000 module is powered up from a cold start, the analog output
is automatically forced to a pre-determined starting value. This value may
be specified with the Starting Value (SV) command. This feature is useful
for cold-starting systems in a controlled manner. Usually the starting value
is specified as a “safe” condition to protect equipment and material from
damage.

The Starting Value may be read back with the Read Starting Value (RSV)

D4000 Features 10-7

command.
The SV and RSV commands are detailed in the command section of chapter

4.

WATCHDOG TIMER

D4000 units contain a programmable software timer to provide an orderly
shutdown of the output signal in the event of host computer or communica­tions failure. The timer is preset using the Watchdog Timer (WT) command
to specify a timer interval in minutes. The timer is continually incremented
in software. Each time the D4000 module receives a valid command, the
timer is cleared to zero and restarted again. If the timer count reaches the
preset value, the output will automatically be forced to the starting value (see
SV command). The output will slew to the starting value using the present
output slope rate.

The purpose of the Watchdog Timer is to safeguard against host or
communications failure. The Starting Value should be programmed to
provide a ‘safe’ output value to minimize damage and disruption to the
system under control.

During normal operation, the host system should periodically read the status
or update the module to prevent the watchdog from reaching the timeout
value. Under these conditions, the watchdog has no effect on the module
output. However, if the timer reaches the preset value, the D4000 assumes
that the host system or communications channel is inoperative and will force
the output to a safe value.

The preset value may be read back with the Read Watchdog Timer (RWT)
command.

The WT and RWT commands are detailed in the command section.

ANALOG READBACK

The Read Data (RD) command is contained in all D3000 and D4000 units
to provide a status report of the output of a module. For a properly functioning
and calibrated module, the RD data returns a very accurate readback of the
output signal. However, the data obtained with the RD command only
indicates the digital data that is being transferred from the on-board
microprocessor to the DAC. It provides no indication as to whether the
analog signal being produced by the DAC is correct. Fault conditions such
as shorts on voltage output modules or open circuits on current output
models cannot be detected by the RD command.

To provide a true readback of the analog output signal, the D4000 models
contain a simple analog to digital converter (ADC) which is totally independ­ent of the DAC. The ADC is tied directly to the analog output signal and

D4000 Features 10-8

provides readback data to the microprocessor. The analog data may be read
back with the Read Analog Data (RAD) command. The RAD data provides
true analog readback scaled in the same units as provided with the RD
command.

The ADC is not intended to be a highly accurate measurement of the output
signal. Typical accuracy is about 1% of full scale (see specifications).
However, when used properly, the RAD command can greatly enhance the
user’s confidence level that the analog output is being produced as
intended. Output fault conditions from improper wiring or loads can be easily
detected. The A DC also provides a form of redundancy to ensure that all the
circuits in the D4000 module are working properly.

To utilize the ADC most effectively, the output should be in a steady-state
condition. Slewing outputs decrease accuracy. First obtain a status reading
with the RD command. This reading gives the data value being fed to the
DAC. Now obtain a readback with the RAD command. This data represents
the actual analog output signal. The two data readings are scaled identically.
Compare the two readings; they should differ by less than 1% of full scale
(refer to specifications). If the error is within specifications, it is a very positive
indication that the output is correct. Large errors indicate improper output
loading or module failure.

Continuous Input

Figure 10.1 D4000 Continuous Input Mode Application.

D4000 Features 10-9

D4000 units may be configured to operate in a special mode called
Continuous Input Mode. This mode allows the D4000 to be slaved directly
to a D1000 or D2000 sensor interface unit. Figure 10.1 shows a typical
application.

In this example, a D1251C sensor module is used to convert a 0-20mA
process signal to ASCII data. The D1251C is operated in continuous output
mode to produce data without a host. The D1251C will produce an ASCII
output data string after every analog-to-digital conversion, approximately
eight times a second. Typical output data shown in Figure 10.1 is
*+00020.00. The data output is connected to a modem which allows the
data to be transmitted to another modem which may be located thousands
of miles away. The receive modem reconstructs the ASCII data and feeds
it to the D4251 module. The D4251 is configured in continuous input mode
which allows it to accept the data string of *+00020.00 as an analog output
command. The D4251 will respond by producing an output of 20mA.

The net result of this connection is that the process variable sensed by the
D1251C may be accurately reproduced by the D4251 anywhere a telephone
connection is available. The D4251 output will follow the input signal applied
to the D1251C. No host is necessary on either end to provide a continuous
signal.

The continuous input configuration may also be used to convert analog data
from one type to another. Figure 10.2 is an example.

In this case, a thermocouple signal may be converted to a 0-20mA analog
output. Since the D4251 may be rescaled to any input range, it may be setup
to accept the thermocouple data directly. In this application, we would like
the D4251 to produce 0-20mA corresponding to 100°-300°F at the thermo-

Figure 10.2 Rescaling a Temperature Input to a 0-20mA Analog Output.

D4000 Features 10-10

couple. This is accomplished by rescaling the D4251:

Command: $1MN+00100.00
Response: *

Command: $1MX+00300.00
Response: *

Continuous Input Setup

The Continuous Input Mode may be specified by setting bit 5,byte 3 of the
setup data (see setup chapter). In addition, the DI2 terminal pin must be
grounded before the module will accept continuous input commands. The
DI2 connection provides an external means of controlling the continuous
input option.

When a D4000 module is setup for continuous input, it will accept all
commands in a normal fashion. In addition, it will accept commands in
response data format:

Command: *+00123.45

A D4000 module in continuous input mode will interpret this command as an
analog output (AO) command comparable to:

Command: $1AO+00123.45

However, a continuous input command will never generate a response from
the D4000. If the continuous input command is valid and error-free, the
D4000 will perform the analog output but will not produce any response on
the communications line. If the continuous input data is out of range or
contains errors, the D4000 will abort the command and will produce no
communications response.

The D4000 continuous input option leads to a wide variety of system
possibilities which are beyond the scope of this manual. Specific applica­tions information may be obtained by calling the factory for assistance.

Appendix A

ASCII TABLE

Table of ASCII characters (A) and their equivalent values in Decimal (D),
Hexadecimal (Hex), and Binary. Claret (^) represents Control function.

A D Hex Binary D Hex Binary
^@ 0 00 00000000 128 80 10000000
^A 1 01 00000001 129 81 10000001
^B 2 02 00000010 130 82 10000010
^C 3 03 00000011 131 83 10000011
^D 4 04 00000100 132 84 10000100
^E 5 05 00000101 133 85 10000101
^F 6 06 00000110 134 86 10000110
^G 7 07 00000111 135 87 10000111
^H 8 08 00001000 136 88 10001000
^I 9 09 00001001 137 89 10001001
^J 10 0A 00001010 138 8A 10001010
^K 11 0B 00001011 139 8B 10001011
^L 12 0C 00001100 140 8C 10001100
^M 13 0D 00001101 141 8D 10001101
^N 14 0E 00001110 142 8E 10001110
^O 15 0F 00001111 143 8F 10001111
^P 16 10 00010000 144 90 10010000
^Q 17 11 00010001 145 91 10010001
^R 18 12 00010010 146 92 10010010
^S 19 13 00010011 147 93 10010011
^T 20 14 00010100 148 94 10010100
^U 21 15 00010101 149 95 10010101
^V 22 16 00010110 150 96 10010110
^W 23 17 00010111 151 97 10010111
^X 24 18 00011000 152 98 10011000
^Y 25 19 00011001 153 99 10011001
^Z 26 1A 00011010 154 9A 10011010
^[ 27 1B 00011011 155 9B 10011011
^\ 28 1C 00011100 156 9C 10011100
^] 29 1D 00011101 157 9D 10011101
^^ 30 1E 00011110 158 9E 10011110
^_ 31 1F 00011111 159 9F 10011111

32 20 00100000 160 A0 10100000
! 33 21 00100001 161 A1 10100001
“ 34 22 00100010 162 A2 10100010

ASCII TABLE A-2

A D Hex Binary D Hex Binary
# 35 23 00100011 163 A3 10100011
$ 36 24 00100100 164 A4 10100100
% 37 25 00100101 165 A5 10100101
& 38 26 00100110 166 A6 10100110
‘ 39 27 00100111 167 A7 10100111
( 40 28 00101000 168 A8 10101000
) 41 29 00101001 169 A9 10101001
* 42 2A 00101010 170 AA 10101010
+ 43 2B 00101011 171 AB 10101011
, 44 2C 00101100 172 AC 10101100

- 45 2D 00101101 173 AD 10101101
. 46 2E 00101110 174 AE 10101110
/ 47 2F 00101111 175 AF 10101111
0 48 30 00110000 176 B0 10110000
1 49 31 00110001 177 B1 10110001
2 50 32 00110010 178 B2 10110010
3 51 33 00110011 179 B3 10110011
4 52 34 00110100 180 B4 10110100
5 53 35 00110101 181 B5 10110101
6 54 36 00110110 182 B6 10110110
7 55 37 00110111 183 B7 10110111
8 56 38 00111000 184 B8 10111000
9 57 39 00111001 185 B9 10111001
: 58 3A 00111010 186 BA 10111010
; 59 3B 00111011 187 BB 10111011
< 60 3C 00111100 188 BC 10111100
= 61 3D 00111101 189 BD 10111101
> 62 3E 00111110 190 BE 10111110
? 63 3F 00111111 191 BF 10111111
@ 64 40 01000000 192 C0 11000000
A 65 41 01000001 193 C1 11000001
B 66 42 01000010 194 C2 11000010
C 67 43 01000011 195 C3 11000011
D 68 44 01000100 196 C4 11000100
E 69 45 01000101 197 C5 11000101
F 70 46 01000110 198 C6 11000110
G 71 47 01000111 199 C7 11000111
H 72 48 01001000 200 C8 11001000
I 73 49 01001001 201 C9 11001001
J 74 4A 01001010 202 CA 11001010
K 75 4B 01001011 203 CB 11001011

ASCII TABLE A-3

A D Hex Binary D Hex Binary
L 76 4C 01001100 204 CC 11001100
M 77 4D 01001101 205 CD 11001101
N 78 4E 01001110 206 CE 11001110
O 79 4F 01001111 207 CF 11001111
P 80 50 01010000 208 D0 11010000
Q 81 51 01010001 209 D1 11010001
R 82 52 01010010 210 D2 11010010
S 83 53 01010011 211 D3 11010011
T 84 54 01010100 212 D4 11010100
U 85 55 01010101 213 D5 11010101
V 86 56 01010110 214 D6 11010110
W 87 57 01010111 215 D7 11010111
X 88 58 01011000 216 D8 11011000
Y 89 59 01011001 217 D9 11011001
Z 90 5A 01011010 218 DA 11011010
[ 91 5B 01011011 219 DB 11011011
\ 92 5C 01011100 220 DC 11011100
] 93 5D 01011101 221 DD 11011101
^ 94 5E 01011110 222 DE 11011110
_ 95 5F 01011111 223 DF 11011111
‘ 96 60 01100000 224 E0 11100000
a 97 61 01100001 225 E1 11100001
b 98 62 01100010 226 E2 11100010
c 99 63 01100011 227 E3 11100011
d 100 64 01100100 228 E4 11100100
e 101 65 01100101 229 E5 11100101
f 102 66 01100110 230 E6 11100110
g 103 67 01100111 231 E7 11100111
h 104 68 01101000 232 E8 11101000
i 105 69 01101001 233 E9 11101001
j 106 6A 01101010 234 EA 11101010
k 107 6B 01101011 235 EB 11101011
l 108 6C 01101100 236 EC 11101100
m 109 6D 01101101 237 ED 11101101
n 110 6E 01101110 238 EE 11101110
o 111 6F 01101111 239 EF 11101111
p 112 70 01110000 240 F0 11110000
q 113 71 01110001 241 F1 11110001
r 114 72 01110010 242 F2 11110010
s 115 73 01110011 243 F3 11110011
t 116 74 01110100 244 F4 11110100

ASCII TABLE A-4

A D Hex Binary D Hex Binary
u 117 75 01110101 245 F5 11110101
v 118 76 01110110 246 F6 11110110
w 119 77 01110111 247 F7 11110111
x 120 78 01111000 248 F8 11111000
y 121 79 01111001 249 F9 11111001
z 122 7A 01111010 250 FA 11111010
{ 123 7B 01111011 251 FB 11111011
| 124 7C 01111100 252 FC 11111100
} 125 7D 01111101 253 FD 11111101
~ 126 7E 01111110 254 FE 11111110

127 7F 01111111 255 FF 11111111

Appendix B

D3000/4000 Specifications

Specifications (@ +25°C and nominal power supply voltage).

Analog Output

• Single channel analog output.

Voltage: 0-1V, ±1V, 0-5V, ±5V, 0-10V, ±10V.
Current: 0-20mA, 4-20mA.

• Output isolation to 500V rms.

• 12-bit output resolution.

• Accuracy (Integral & Differential Nonlinearity): 0.1%FSR (max).

• Zero drift: ±30µV/°C (Voltage Output).

±1.0µA/°C (Current Output).

• Span tempco: ±50ppm/°C max.

• 1000 conversions per second.

• Settling Time to 0.1%FS 300µS typ (1mS max).

• Output Slewing Manual Mode (-FS to +FS): 5S.

• Programmable Output Slew Rate: 0.01V/S (mA/S) to

10,000V/S (mA/S).

• Current Output Voltage Compliance: 12V.

• Voltage Output Drive Current: 5mA max.

• Output Protection: 240VAC (current output).

±30V (voltage outputs).

Analog Output Readback

• 8-bit Analog to Digital Converter.

• Accuracy over Temperature (-25 to +70°C): 2.0%FS max.

Digital

• 8-bit CMOS microcomputer.

• Digital scaling and calibration.

• Nonvolatile memory eliminates pots and switches.

• Programmable data scaling (D4000).

• Programmable High/Low output limits.

• Programmable initial value (D4000).

• Programmable watchdog timer provides orderly shut-down in the

event of host failure (D4000).

Digital Inputs

• Voltage levels: ±30V without damage.

• Switching levels: High, 3.5V min., Low, 1.0Vmax.

• Internal pull up resistors for direct switch input.

D3000/4000 Specifications B-2

Communications

• RS-232C, RS-485.

• Up to 124 multidrop modules per host communications port.

• User selectable channel address.

• Selectable baud rates: 300, 600, 1200, 2400, 4800, 9600,19200,

38400.

• ASCII format command/response protocol.

• Can be used with “dumb” terminal.

• Parity: odd, even, none.

• All communications setups (address, baud rate, parity)

stored in nonvolatile memory using EEPROM.

• Checksum can be added to any command or response.

• Communications distance up to 4,000 feet.

Power

Requirements: Unregulated +10V to +30Vdc, 0.75W max (Voltage

Output), 1.0W max (Current Output).
Internal switching regulator.
Protected against power supply reversals.

Environmental

Temperature Range: Operating -25°C to +70°C.

Storage -25°C to +85°C.

Relative Humidity: 0 to 95% noncondensing.

Mechanical & Dimensions

Case: ABS with captive mounting hardware.
Connectors: Screw terminal barrier plug (supplied).
Replace with Phoenix MSTB 1.5/10 ST 5.08 or equivalent.

NOTE: Spacing for mounting screws = 2.700". Screw threads are 6 X 32.

WARRANTY/ DISCLAIMER

OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and
workmanship for a period of 13 months from date of purchase. OMEGA’s WARRANTY adds an
additional one (1) month grace period to the normal one (1) year product warranty to cover
handling and shipping time. This ensures that OMEGA’s customers receive maximum
coverage on each product.

If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer
Service Department will issue an Authorized Return (AR) number immediately upon phone or
written request. Upon examination by OMEGA, if the unit is found to be defective, it will be
repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting
from any action of the purchaser, including but not limited to mishandling, improper interfacing,
operation outside of design limits, improper repair, or unauthorized modification. This
WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence
of having been damaged as a result of excessive corrosion; or current, heat, moisture or vibra­tion; improper specification; misapplication; misuse or other operating conditions outside of
OMEGA’s control. Components in which wear is not warranted, include but are not limited to
contact points, fuses, and triacs.

OMEGA is pleased to offer suggestions on the use of its various products. However,
OMEGA neither assumes responsibility for any omissions or errors nor assumes liability
for any damages that result from the use of its products in accordance with information
provided by OMEGA, either verbal or written. OMEGA warrants only that the parts
manufactured by the company will be as specified and free of defects. OMEGA MAKES
NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER,
EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES
INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of pur­chaser set forth herein are exclusive, and the total liability of OMEGA with respect to this
order, whether based on contract, warranty, negligence, indemnification, strict liability or
otherwise, shall not exceed the purchase price of the component upon which liability is
based. In no event shall OMEGA be liable for consequential, incidental or special damages.

CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as
a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity;
or (2) in medical applications or used on humans. Should any Product(s) be used in or with any
nuclear installation or activity, medical application, used on humans, or misused in any way,
OMEGA assumes no responsibility as set forth in our basic WARRANTY/ DISCLAIMER language,
and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability
or damage whatsoever arising out of the use of the Product(s) in such a manner.

RETURN REQUESTS/INQUIRIES

Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department.
BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN
AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT
(IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be
marked on the outside of the return package and on any correspondence.

The purchaser is responsible for shipping charges, freight, insurance and proper packaging to
prevent breakage in transit.

FOR WARRANTY

RETURNS, please have
the following information available BEFORE
contacting OMEGA:

1. Purchase Order number under which

the product was PURCHASED,

2. Model and serial number of the product

under warranty, and

3. Repair instructions and/or specific

problems relative to the product.

FOR NON-WARRANTY REPAIRS,

consult
OMEGA for current repair charges. Have the
following information available BEFORE
contacting OMEGA:

1. Purchase Order number to cover the

COST of the repair,

2. Model and serial number of the

product, and

3. Repair instructions and/or specific problems

relative to the product.

OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible.
This affords our customers the latest in technology and engineering.

OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 2005 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,

reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without
the prior written consent of OMEGA ENGINEERING, INC.

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