Omega Products CL1500-230 Installation Manual

CL1500 SERIES

Bench-Top Dry Block Calibrator

Extended Warranty

Program

SM

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User’s Guide

Servicing North America:

U.S.A.: Omega Engineering, Inc., One Omega Drive, P.O. Box 4047

ISO 9001 Certified Stamford, CT 06907-0047 USA

Toll Free: 1-800-826-6342 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

Canada: 976 Bergar

Laval (Quebec), H7L 5A1 Canada
Toll-Free: 1-800-826-6342 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

For immediate technical or application assistance:

U.S.A. and Canada: Sales Service: 1-800-826-6342/1-800-TC-OMEGA

®

Customer Service: 1-800-622-2378/1-800-622-BEST

®

Engineering Service: 1-800-872-9436/1-800-USA-WHEN

®

Mexico/ En Español: 001 [phone] FAX: [phone]
Latin America: [e-mail] e-mail: [e-mail]

Servicing Europe:

Benelux: Managed by the United Kingdom Office

Toll-Free: 0800 099 3344 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

Czech Republic: Frystatska 184

733 01 Karviná, Czech Republic
Toll-Free: 0800-1-66342 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

France: Managed by the United Kingdom Office

Toll-Free: 0800 466 342 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

Germany/Austria: Daimlerstrasse 26

D-75392 Deckenpfronn, Germany
Toll-Free: 0800 6397678 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

United Kingdom: OMEGA Engineering Ltd.

ISO 9001 Certified One Omega Drive, River Bend Technology Centre, Northbank

Irlam, Manchester M44 5BD United Kingdom
Toll-Free: 0800-488-488 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

OMEGAnet®Online Service Internet e-mail

omega.com [e-mail]

It is the policy of OMEGA Engineering, Inc. to comply with all worldwide safety and EMC/EMI
regulations that apply. OMEGA is constantly pursuing certification of its products to the European New
Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.

The information contained in this document is believed to be correct, but OMEGA accepts no liability for any
errors it contains, and reserves the right to alter specifications without notice.
WARNING: These products are not designed for use in, and should not be used for, human applications.

CL1500 Series Bench-Top Dry Block Calibrator

Table of

Contents

i

Table of Contents

Section ........................................................................... Page

Section 1 Introduction ................................................................................. 1-1

1.1 Precautions ............................................................................. 1-1

1.2 Safety Warnings and IEC Symbols ...................................... 1-1

1.3 Statement on CE Marking .................................................... 1-2

1.4 General Description ............................................................... 1-2

1.5 Available Models .................................................................... 1-2

Section 2 Installation ................................................................................... 2-1

2.1 Unpacking and Inspection ................................................... 2-1

2.2 Mounting ................................................................................ 2-1

2.3 Environmental Operating Conditions .................................2-1

2.3.1 Ambient Temperature .................................................. 2-1

2.3.2 Relative Humidity ........................................................ 2-2

2.4 Power Connection ................................................................ 2-2

2.4.1 Standard (115 Vac~, 50/60 Hz Models .......................2-2

2.4.2 International (230 Vac~, 50/60 Hz Models ................2-2

Section 3 Operation ...................................................................................... 3-1

3.1 Important Notes On Calibration Operation ...................... 3-1

3.2 Front Panel Controls and Indicators ................................... 3-1

3.3 Back Panel Connections ........................................................ 3-3

3.4 Overheat Reset Switch .......................................................... 3-3

3.5 Changing the Temperature Setpoint ................................... 3-4

3.6 Changing the Controller Parameter Settings ..................... 3-4

3.7 Heat-Up/Cool-Down Transition Time ............................... 3-5

3.8 Testing/Calibrating Temperature Probes ........................... 3-6

3.9 Cooling Down Your Calibrator After Use .......................... 3-6

Section 4 RS-232 Communication & Software ....................................... 4-1

4.1 Serial Cable Connection ........................................................ 4-1

4.2 Free Control Software ........................................................... 4-1

Section 5 Maintenance ................................................................................ 5-1

5.1 Calibration .............................................................................. 5-1

5.2 Cleaning .................................................................................. 5-1

5.2.1 Main Body ....................................................................... 5-1

5.2.2 Calibration Block ........................................................... 5-1

5.2.3 Fan .................................................................................... 5-1

5.3 Fuse Replacement .................................................................. 5-1

Section 6 Specifications .............................................................................. 6-1

Section 7 Troubleshooting Guide ............................................................. 7-1

Section 8 Glossary of Terms Used in This Manual ................................ 8-1

Section 9 The OMEGA

®

Family of Blackbody Calibrators .................. 9-1

List of Figures

Figure Description: .......................................................... Page

1. I.E.C. Symbols .......................................................................................... 1-2

2. Probe Wells ................................................................................................ 1-2

3. The Effect of Increased Ambient Temperature on Operating

Temperature .............................................................................................. 2-2

4. Front Panel Controls ................................................................................ 3-1

5. Back Panel .................................................................................................. 3-3

6. Menu Hierarchy showing Factory Default Settings ............................ 3-4

7. Programming Procedure ......................................................................... 3-5

8. Cooling Times ........................................................................................... 3-5

9. Connecting the CL1500 to a Computer’s Serial Port ........................... 4-1

10. Main Screen ............................................................................................... 4-2

11. Settings Screen ............................................................................................4-3

ii

CL1500 Series Bench-Top Dry Block Calibrator

List of

Figures

1-1

Section 1 - Introduction

Your CL1500 Series bench-top dry block calibrator has been designed for ease of
use and reliability. It is important that you read this manual completely and
follow all safety precautions before operating this instrument.

1.1 Precautions

• Follow all safety precautions and operating instructions outlined in this manual.

• Never leave your calibrator unattended when in use.

• Keep out of reach of all children.

• Never touch the probe well or probes when hot without proper protection.

• Never place any objects other than temperature probes in the well.

• Do not operate in flammable or explosive environments.

• Never operate with a power cord other than the one provided with your unit.

• Turn unit off and disconnect main power cord before attempting any
maintenance or fuse replacement.

• Never disconnect main power cord or main power source when unit is still hot.

• Do not connect and or operate this unit to a non-grounded, non-polarized
outlet or power source.

• This unit is intended for indoor use only. Avoid exposure to moisture or high
humidity.

• Never operate the unit outside.

• Do not return your unit to storage when hot, allow unit to cool down to
ambient temperature.

There are no user serviceable parts inside your unit. Attempting to repair or service
your unit may void your warranty.

This product is not designed for use in medical or nuclear applications.

NOTE:

There are no user serviceable parts inside your unit. Attempting to repair or service
your unit may void your warranty.

1.2 Safety Warnings and IEC Symbols

This device is marked with international safety and hazard symbols in
accordance with IEC 1010. It is important to read and follow all precautions and
instructions in this manual before operating or commissioning this device as it
contains important information relating to safety and EMC. Failure to follow all
safety precautions may result in injury and or damage to your calibrator. Use of
this device in a manor not specified by the manufacturer may impair protection
provided within the unit.

Introduction

1

NOTE:

NOTE:

CAUTION:

IEC symbols Description

Figure 1. IEC Symbols

1.3 Statement on Marking

It is the policy of OMEGA®to comply with all world-wide safety and EMI/EMC
regulations that apply. OMEGA is constantly pursuing certification of its
products to the European New Approach Directives. OMEGA will add the CE
mark to every appropriate device upon certification.

1.4 General Description

The Model CL1500 is a portable, rugged, bench-top, hot/cold dry block
calibration source with a built-in precision PID digital controller. The calibrator
is used to test and calibrate temperature probes of various diameters. The
calibration block has 6 holes to accommodate probes of varying diameter. It is
available in both standard and metric versions. It can be set to any temperature
between -5 to 125°C (+23 to 257°F).

1.5 Available Models

Figure 2. Probe Wells

1-2

Introduction

1

Caution, hot surface

PROBE WELLS

STANDARD VERSION

PROBE WELLS

METRIC VERSION

ø5/32"

ø3mm

ø4.5mm

ø3/16"

ø3/8"

ø8mm

ø2mm

ø1.5mm

ø6mm

ø1/8"

ø1/16"

ø1/4"

230 Vac @ 50 Hz (European Models)
115 Vac @ 60 Hz (Domestic Models)

Caution, refer to accompanying
documents

Model No.* Probe Well Style Hole Size

CL1500 Standard

See Fig. 2

CL1500M Metric

* Add suffix -230 for 230 Vac Models

2-1

Installation

2

Section 2 - Installation

2.1 Unpacking and Inspection

Remove the packing list and verify that you have received all your equipment. If
you have any questions about the shipment, please call our Customer Service
Department at 1-800-622-2378 or 203-359-1660. We can also be reached on the
Internet at omega.com e-mail: [e-mail]

When you receive the shipment, inspect the container and equipment for any
signs of damage. Note any evidence of rough handling in transit. Immediately
report any damage to the shipping agent.

NOTE:

The carrier will not honor any damage claims unless all shipping material is saved
for inspection. After examining and removing contents, save packing material and
carton in the event reshipment is necessary.

The following items are supplied in the box:

• CL1500 Dry Block Probe Calibrator

• Users Manual

• Calibration Certificate

• Power Cord

• RS-232 Communications Cable & Software CD

• RS-232 to USB Converter Cable

2.2 Mounting

Mount the unit on a bench, table top or shelf in a horizontal position and operate
at least ten inches from any air obstructions to the fan, front panel, rear panel,
bottom and top of the unit, in an ambient environment between the specified
0 to 45°C (32 to 113°F).

2.3 Environmental Operating Conditions

The unit is intended for indoor use only. Avoid exposure to moisture. The
CL1500 is a Class II instrument. It is intended to be operated in laboratory
environment only.

2.3.1 Ambient Temperature

The calibration block of the CL1500 can achieve any temperature within the
specified temperature range of -5 to 125°C (+23 to 257°F) when being operated in
normal ambient temperature 23°C (72°F) environments. As long as the ambient
temperature does not exceed 25°C (75°F), the block will achieve its lower limit
temperature of -5°C (23°F). The minimum block temperature the unit can
achieve is proportionally higher with increased ambient temperature. An
increase in Ambient temperature of 1°C (1.8°F) above the 23°C (72°F) increases
the minimum probe well temperature by approximately 0.8°C (1.4°F).

Figure 3. The Effect of
Increased Ambient
Temperature on
Operating Temperature

2.3.2 Relative Humidity

Only operate your calibrator in a Relative Humidity environment of up to 80%
RH (non-condensing).

2.4 Power Connection

High voltage is present at the power cord connection and inside the calibrator’s
enclosure when connected to the AC mains supply. Do not remove the top or bottom
cover of the calibrator for any reason.

There are no user serviceable parts inside the calibrator. Attempting to service
and/or repair your unit may void your warranty.

2.4.1 Standard (115 Vac~, 50/60 Hz Models)

The CL1500 comes with a standard North American 3-prong AC power cord. Do
not use any other power cord other than the one provided. This cord provides
the proper grounding and has been safety tested by the proper safety agencies.

2.4.2 International (230 Vac~, 50/60 Hz Models)

On "-230Vac" models an International style power cord with the proper color code
and approvals is provided with stripped wire ends for connection to the proper
connector used in your country or local area, this connector is not provided. Do
not use any other power cord other than the one provided. This cord provides the
proper grounding and has been safety tested by the proper safety agencies. Make
sure when installing your connector to the wire ends that the ground connection
has been made.

Fluctuations in the AC mains powering your calibrator can reduce the accuracy
and/or stability of your calibrator. It is important that you connect your unit to a very
stable power source of the proper voltage.

Electrical connections and wiring should be performed only be suitably trained
personnel.

Installation

2

2-2

AMBIENT TEMPERATURE (°F)

-35

-30

-25

-20

-15

-10

-5

0

5

10

15

-31

-22

-13

-4

5

14

23

32

41

50

59

450 5 10 15 20 25 30 35 40

32 42 52 62 72 82 92 102 112

MINIMUM ATTAINABLE BLOCK TEMPERATURE (°C)

MINIMUM ATTAINABLE BLOCK TEMPERATURE (°F)

AMBIENT TEMPERATURE (°C)

NOTE:

NOTE:

WARNING:

CAUTION:

Section 3 - Operation

3.1 Important Notes On Calibrator Operation

• The calibrator is a precision instrument. Although it has been designed for

optimum durability and trouble-free operation, it must be handled with care.

• The probe well can be set to high temperatures. Probes can be very hot when

they are removed from the well. Take precautions to prevent personal injury to
yourself, others and objects in the work area.

• After inserting or removing probes into the probe well allow the calibrator

time to stabilize before making your measurement. Adding or removing
probes changes the total mass of the probe well, the controller will require time
to adjust for this change and stabilize back to the temperature you have set.

3.2 Front Panel Controls and Indicators

Figure 3. Front Panel Controls

Process Temperature

This field displays the current temperature of the calibration block.

Setpoint Temperature

This field displays the desired calibration block temperature. Once the block
reaches this desired temperature, both displays will read the same value.

NOTE:

P.I.D. Control:
Proportional, integral, derivative control ( P.I.D.) is a temperature control algorithm
used in high-end temperature controllers. The controller causes the process to attain
the desired temperature by turning the process on or off. The process may be a
heater or refrigerator. As the process temperature approaches the setpoint
temperature the hot or cold process will be pulsed to reduce the corrective measures
and minimize overshooting. The controller provides a visual representation of the
process status through LED indicators. An indicator may be lit continuously, blink or
shut off entirely to indicate that the process is on, being pulsed, or off, respectively.

Operation

3

RAISE KEY

PARAMETER/ACCESS KEY

CALIBRATION

BLOCK

PROCESS
TEMPERATURE

SETPOINT
TEMPERATURE

MODE/ENTER
KEY

LOWER
KEY

3-1

NOTE:

Parameter/Access Key

Used to index through parameters or to access Menu levels.

Raise Key:

Used to scroll up through available parameter settings, increase values or change
menu levels (Hold for fast-step progression).

Lower Key:

Used to scroll down through available parameter settings, decrease values or
change menu levels (Hold for fast-step progression)

Mode Key: This key is inactive.

Press to save settings and exit a menu level.

3-2

Operation

3

3-3

Operation

3.3 Back Panel Connections

Figure 5. Back Panel

AC Power Input

The customer connects the power cord to the AC Power Input. Refer to Section

3.5 for information on fuse replacement.

Serial Port

The female RS-232 port allows the customer to make a 3-wire RS232 interface
with the CL1500 and use the included free software for monitoring and control.
A detailed description of this port is described in Section 4.

3.4 Overheat Reset Switch

If the unit is operated at high temperatures in elevated ambient temperatures, an
overheat condition may occur. In an overheat situation a mechanical reset switch
inside the unit will pop and open the heater circuit. The controller will still have
power. While the controller will be demanding heat from the heater, the process
temperature will fall or rise continuously until it equalizes with room
temperature. If an overheat condition occurs, let the unit cool off for one hour. If
this does not correct the problem, contact the factory.

3

FAN

RS-232

PORT

VENT

AC POWER INPUT

FUSE
TRAY

POWER

SWITCH

3.5 Changing the Temperature Setpoint

The layout of the front panel is shown in Figure 3. The CL1500 incorporates a
PID digital setpoint controller. The upper display indicates the calibration block
temperature known as (PV) Process Variable, while the lower display indicates
the programmed setpoint known as (SV) Setpoint Variable. Changes to the
setpoint, units of measure and communication settings are made via the raise
and lower keys. Pressing and holding a key will cause the setpoint temperature
to advance more quickly to a desired value. Three scanning speeds are provided:
slow, medium and fast. The lower setpoint limit and upper setpoint limit are at

-23 and 257°F, respectively. While the min. and max. setting are changeable (see

“Changing the Internal Parameters,” Section 3.6), it is not advised as it may
result in damage to the calibrator.

3.6 Changing the Controller Parameter Settings

The CL1500 operates at its optimum performance when left with its factory
parameter settings. The only internal parameter that the operator should feel the
need to change is the engineering units (°C or °F) or serial communications
parameters. Figure 5 shows the menu hierarchy with factory default settings
and Figure 6 shows the programming procedure.

Figure 6. Menu Hierarchy Showing Factory Default Settings

NOTE:

Only the boldface parameters are active for the default mode of operation. The other
parameters are not valid for operation with the cla. They are only listed for the sake
of complete documentation of the controller.

3

3-4

Operation

3

Menu 00 Menu 01 Menu 02 Menu 03 Menu 04 Menu 05

Key Lock SETPOINT Ac.Cd = 2 Ac.Cd = 3 Ac.Cd = 4 Ac.Cd = 5

Ac.Cd

Gn.o1 100 ALr1 id.no 1 SnSr d

Gr.o2 1 ALr2 bAUd 96.n.7 Sn.00

rAtE 2 Cy.t1 0 CAL.L dEC.P

rSEt 12 Cy.t2 0 CAL.H

H.Hys SP.tt OFF OUt.1 Ht.P

HyS.1 L.SP.L -30.0 OUt.2 CL.P

C.HyS L.SCL CoL.t nor

HyS.2 U.SP.L 125.0 A1.HL HI

C.SPr H.SCL A1.Pd Pr

SPr.2 A1.OP OFF

dPnG OFF A2.HL LO

A2.Pd Pr

A2.OP OFF

Unit F

I. To program internal parameters:

1. Press for 6 seconds until "stdby" appears.

2. Press once or hold for 11 seconds until "Ac.Cd" appears.

3. Scroll through the menus using the keys.

4. Once the desired menu appears, scroll through the parameters of that menu

using the key.

5. Use the keys to adjust a given parameter.

II. To leave a menu and go into a different menu:

1. Press to save settings on a given menu until "stdby" appears.

2. Press once to view current menu.

III. To save settings and exit (from menu selection level):

1. Press for 6 seconds until "tune" or "heat" or "cool" appears.

2. Press for 6 seconds until the process temperature and setpoint are

displayed.

Figure 6. Programming Procedures

3.7 Heat-Up/Cool-Down Transition Time

The tables below illustrates the approximate time required to make transition

from one temperature to another temperature in minutes for the CL1500. The

temperature changes shown were made after the CL1500 was allowed to

acclimate to room temperature, 23°C (72°F).

Temperature Change Time

-5°C (23°F) to 23°C (73.4°F) 1 minute

23°C (73.4°F) to 100°C (212°F) 3 minutes

100°C (212°F) to 125°C (257°F) 5 minutes

Figure 7. Heating Times

Temperature Change Time

125°C (257°F) to 100°C (212°F) 1 minute

100°C (212°F) to 0°C (32°F) to 8 minutes

0°C (32°F) to -5°C (23°F) 4 minutes

Figure 8. Cooling Times

Operation

3

3-5

3-6

3

Operation

3

3.8 Testing/Calibrating Temperature Probes

Handle hot probes carefully. Use protection for your hands and the surface you will
be placing the hot probes on after removing them from the well.

When calibrating probes at different temperature points, start at the lowest
temperature and work up to the highest temperature. Do not jump up and down
from a very hot temperature to a relatively cooler temperature. This will reduce
the time it takes for the probe well to re-stabilize after you change the setpoint.
When placing probes into the well, make sure the probe tip goes all the way
down to the bottom of the probe well, the full 4.5". This will insure the degree of
highest accuracy possible when taking your reading.

After calibrating each probe, remove it from the well and place it on a protected
surface to cool. If you have another probe to calibrate, place it into the probe well
and allow the calibrator a few minutes to re-stabilize.

3.9 Cooling Down Your Calibrator After Use

Do not remove the power cord, main line power or turn the calibrator off until
completing the cool-down procedure.

When you have completed working with the calibrator you must cool the unit
down to ambient temperature if you intend to move your unit and/or return to
storage.

CAUTION:

CAUTION:

4-1

RS232 Communication and Software

4

Section 4 - RS232 Communication and Software

4.1 Serial Cable Connection

The CL1500 features a serial port that allows bi-directional data transfer via a
three conductor cable consisting of signal ground, receive input, and transmit
output. It is recommended that less than fifty feet of cable be used between the
computer and this instrument. Note that multiple instruments cannot be tied to
the same port in this configuration. The RS232 port is optically isolated to
eliminate ground loop problems.

Below is a cable pinout diagram for the serial port of the CL1500. The cable
should be attached when only when the computer and CL1500 are off.

Figure 9. Connecting the CL1500 to a Computer's Serial Port

4.2 Free Control Software

The CL1500 ships with software for control and monitoring on a compatible PC
with serial port. A free serial to USB cable is also included for use with
computers that do not have a standard DB9 serial port.

Installing the CL1500 Programmer Software

Overview

The CL1500 Surface Probe Calibrator ships from the factory with a copy of the
Omega Programmer software.
This is an easy to use software package, especially written for the CL1500
Calibrator. Only one instrument can run this software on one computer at a time.

Program Installation

It is advisable to have your MIS Department install this software into your
computer. Always back-up your system before attempting to install this or any
other software package into your computer.
Assuming you have backed up your computer files, run the install program.
This program will run trouble free with Windows

®

95, 98, ME, NT, 2000 or XP.

TO: COMPUTER SERIAL PORT

TO: INSTRUMENT

1234

TX RX GND

TXRX GND

5

6789

Figure 10. Main Screen

On your desktop, double click the CL1500 programmer icon. This will open a
window and the Omega Logo (see figure 2) appears for a few seconds, then the
main screen opens.

1. On the main screen top left there are two analog gages and two digital display

windows below, one is red to indicate process temperature, the other is green
to indicate set point temperature.

2. Below, there is a graph which tracks the set point and process values. The set

point and process values are on the vertical axis, while the capture duration
time is displayed along the horizontal axis.

3. On the top right the change temperature wheel will allow rough temperature

setting between -5 to 125°C.
Below it there is a fine tune up and down arrow that allows for fine tune
settings in increments of 0.1 degrees.
To the right there is the FIND button. Pressing this button will start tracking
the set temperature on the controller.

4. The CL1500 programmer software includes 10 preset temperature settings

ranging from -5 to 125°C.

5. SETTINGS: Pressing this button will bring a second screen into view (see

figure 3).

SOUND: Will allow audible indications while monitoring.

Selections: ON, OFF
Default: OFF

4-2

RS232 Communications and Software

4

4-3

RS232 Communications and Software

4

Figure 11. Settings Screen

COM Port: Selects the communication port to be used while

monitoring.
Selections are: COM 1, COM 2, COM 3 or COM 4.
Default: COM1

DECIMAL POINT: Selects the decimal point accuracy for the readouts.

Selections: ONE, NONE
Default: ONE

TEMPERATURE UNITS: Selects units of temperature to display on

readouts.
Selections: CELSIUS, FAHRENHEIT
This command is inactive at this time.

SKIP LOGO INTRODUCTION: Selecting this box will cancel the logo

introduction when the program is activated from your desktop.

LOG TO FILE: Selecting this box will allow data login

This command is inactive at this time.

CHART TIME BASE: Allows user to set the horizontal time graph

display

Selections are: 1 minute, 10 minutes and 1 hour

AUTOMATIC SCALING: Selecting this box will pre-select a vertical

scale which varies according to temperature
setting. Un-selecting this box, will allow user
to set up values to zoom-in closer to the
desired temperature range.

5-1

Section 5 - Maintenance

5.1 Calibration

This unit has been fine tuned at the factory and calibrated to give optimum
performance of its full temperature range. It is recommended that the unit be
returned annually for re-calibration. Please call our Customer Service
Department at 1-800-622-2378 or 203-359-1660.

5.2 Cleaning

CAUTION:

Remove all electrical connections and power before attempting any cleaning.

5.2.1 Main Body

Only a damp soft rag with a mild cleaning solution should be used to clean the
main body of this unit.

5.2.2 Probe Well

Do not attempt to clean the probe well. Cleaning is not required.

5.2.3 Fan

The fan guard should be cleaned, as a minium, annually by using a compressed
air source.

5.3 Fuse Replacement

WARNING:

Disconnect all power from source before attempting fuse replacement.

CAUTION:

For continued protection against the risk of fire replace with only the same size, type
and rating fuse indicated here and on the rear panel of your unit.

For model: CL1500 use 2 ea. 250 Vac, F2A (Fast-Acting, 2 Amp)

UL/CSA Approved (5 mm dia. x 20 mm long)

For model: CL1500-230 use 2 ea. 250 Vac, F1A (Fast-Acting, 1 Amp)

UL/CSA Approved (5 mm dia. x 20 mm long)

Maintenance

5

6-1

Specifications

6

Section 6 - Specifications

Temperature Range: -5.0 to 125°C (23 to 257°F)

Internal Control Sensor: Platinum RTD, 100 Ω, 0.00385

Accuracy: ±0.8°C (±1.4°F) [worst case]

Display Accuracy: ±0.3°C (±0.6°F) [over entire scale]
RTD Accuracy: ±0.4°C (±0.72°F) [worst case]

Stability: ±0.25°C (±0.5°F) or less **

Display Resolution: 0.1°

Well to Well Uniformity: ±0.55°C (±1°F)

Heat-Up Time: from -5 to 125°C (9 minutes)

Cool-Down Time: from 125 to -5°C (13 minutes)

Ambient Environmental Conditions

Temperature: 0 to 45°C (32 to 113°F)*

Humidity: 0 to 80% RH, non-condensing

Well Depth: 114.3 mm (4.5")

Power Requirements by Model

CL1500: 110-120 Vac 50/60 Hz, 200 W
CL1500-230 Vac: 208-240 Vac 50/60 Hz, 200W

Size: 206 x 79 x 203 mm

(8.1" H x 3.1" W x 8" L )

Weight: 2.8kg (6.3 lbs)

Approvals: CE (-230 Vac models only)

Installation Catagory II

* Minimum temperatures that can be achieved is reduced when operating at ambient
temperatures in excess of 23°C (73°F). See Section 2.3

** With stable, correct nominal line voltage.

7-1

Troubleshooting Guide

7

Section 7 - Troubleshooting Guide

Problem Solution

1. Unit will not turn on. a. Check all electrical connections.

b. Check rear panel fuses.

c. Unit requires service, contact our

customer service department.

2. Unit turns on but the probe a. Check that you have entered a setpoint
well will not get hot. above the ambient temperature.

b. Verify that the controller is set to its

factory default settings.

c. Unit requires service, contact our

customer service department.

3. Unit turns on but the probe a. Check that you have entered a setpoint
well will not get cold. below the ambient temperature.

b. Verify that the controller is set to its

factory default settings.

c. Unit requires service, contact our

customer service department.

4. Controller display shows a. Unit requires service, contact our
“Error” and the probe well customer service department.
will not get hot or cold.

5. Probe well temperature will not a. Verify that the controller is set to its
stabilize to within ±0.5°F of the factory default.

setpoint temperature.

b. Unit requires service, contact our

customer service department.

6. Unable to communicate with the a. Check that you have made the proper
unit through the RS-232 wiring connections between your unit.
connection port. and computer.

b. Check for proper communication

parameter settings in the controller

and your computer.

c. Unit requires service, contact our

customer service department.

Section 8 - Glossary of Terms Used in This Manual

Calibration

The process of adjusting an instrument or compiling a deviation chart so that its
reading can be correlated to the actual value being measured.

IEC

International Electrotechnical Commission

PID

Proportional, Integral, Derivative. A three mode control action where the
controller has time proportioning, integral (auto reset) and derivative rate action.

RTD

Resistance temperature detector

8-1

Glossary

8

Section 9 - The OMEGA®Family of Blackbody Calibrators

Listed below is a selection guide of OMEGA’s current line of dry block probe calibrators
that are in addition to the one you have selected. This family of rugged, portable and
highly accurate calibrators covers a wide range of temperatures, well sizes and features
making them perfect for temperature probe testing and calibration.

Model: CL900 “hot point®“ Dry Block Probe Calibrator
Temperature Range: ambient +22 to 482°C (ambient +40 to 900°F)
Accuracy: ±1.5°F
Control Stability: ±0.3°F Power: 115 or 230 Vac (±10%) 50/60 Hz
Features: Removable inserts, Rugged benchtop design, Low cost

Model: CL950 “hot point®“ Dry Block Probe Calibrator
Temperature Range: ambient +22 to 482°C (ambient +40 to 900°F)
Accuracy: ±1.5°F
Control Stability: ±0.3°F Power: 115 or 230 Vac (±10%) 50/60 Hz
Features: 5 port well design standard, Rugged benchtop design, Low cost

Model: CL900A “hot point®“ Dry Block Probe Calibrator
Temperature Range: ambient +22 to 482°C (ambient +40 to 900°F)
Accuracy: ±1.5°F
Control Stability: ±0.3°F Power: 115 or 230 Vac (±10%) 50/60 Hz
Features: Removable inserts, Rugged portable/benchtop design, RS-232 Communication

Standard, CE marked models

Model: CL950A “hot point®“ Dry Block Probe Calibrator
Temperature Range: ambient +22 to 482°C (ambient +40 to 900°F)
Accuracy: ±1.5°F
Control Stability: ±0.3°F Power: 115 or 230 Vac (±10%) 50/60 Hz
Features: 5 port well design standard, Rugged portable/benchtop design, RS-232

Communication Standard, CE marked models.

Model: TRClllA “ice point™“ Calibration Reference Chamber
Temperature Range: Fixed @ 0°C (32 °F)
Accuracy: ± 0.1°C
Control Stability: ±0.04°C Power: 115 or 230 Vac (±10%) 50/60 Hz
Features: Digital display, Rugged portable/benchtop design, CE marked models

Complete product specifications and features for these and additional calibrators can
found and downloaded from our web site. Visit us at omega.com

The OMEGA®Family of Blackbody Calibrators

9-1

9

WARRANTY/DISCLAIMER

OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a
period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month
grace period to the normal one (1) year product warranty to cover handling and shipping time. This
ensures that OMEGA’s customers receive maximum coverage on each product.

If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request.
Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no
charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser,
including but not limited to mishandling, improper interfacing, operation outside of design limits,
improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of
having been tampered with or shows evidence of having been damaged as a result of excessive corrosion;
or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating
conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not
limited to contact points, fuses, and triacs.

OMEGA is pleased to offer suggestions on the use of its various products. However,
OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any
damages that result from the use of its products in accordance with information provided by
OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the
company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR
REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF
TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF
LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of
OMEGA with respect to this order, whether based on contract, warranty, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the
component upon which liability is based. In no event shall OMEGA be liable for
consequential, incidental or special damages.

CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or
activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility
as set forth in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify
OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the
Product(s) in such a manner.

RETURN REQUESTS/INQUIRIES

Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE
RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN
(AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID
PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return
package and on any correspondence.

The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit.

FOR WARRANTY

RETURNS, please have the
following information available BEFORE
contacting OMEGA:

1. Purchase Order number under which the product

was PURCHASED,

2. Model and serial number of the product under

warranty, and

3. Repair instructions and/or specific problems

relative to the product.

FOR NON-WARRANTY REPAIRS,

consult OMEGA
for current repair charges. Have the following
information available BEFORE contacting OMEGA:

1. Purchase Order number to cover the COST

of the repair,

2. Model and serial number of the product, and

3. Repair instructions and/or specific problems

relative to the product.

OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords
our customers the latest in technology and engineering.

OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 2010 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,

reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the
prior written consent of OMEGA ENGINEERING, INC.

M4695/1010

Where Do I Find Everything I Need for

Process Measurement and Control?

OMEGA…Of Course!

Shop online at omega.com

SM

TEMPERATURE

䡺⻬

Thermocouple, RTD & Thermistor Probes, Connectors, Panels & Assemblies

䡺⻬

Wire: Thermocouple, RTD & Thermistor

䡺⻬

Calibrators & Ice Point References

䡺⻬

Recorders, Controllers & Process Monitors

䡺⻬

Infrared Pyrometers

PRESSURE, STRAIN AND FORCE

䡺⻬

Transducers & Strain Gages

䡺⻬

Load Cells & Pressure Gages

䡺⻬

Displacement Transducers

䡺⻬

Instrumentation & Accessories

FLOW/LEVEL

䡺⻬

Rotameters, Gas Mass Flowmeters & Flow Computers

䡺⻬

Air Velocity Indicators

䡺⻬

Turbine/Paddlewheel Systems

䡺⻬

Totalizers & Batch Controllers

pH/CONDUCTIVITY

䡺⻬

pH Electrodes, Testers & Accessories

䡺⻬

Benchtop/Laboratory Meters

䡺⻬

Controllers, Calibrators, Simulators & Pumps

䡺⻬

Industrial pH & Conductivity Equipment

DATA ACQUISITION

䡺⻬

Data Acquisition & Engineering Software

䡺⻬

Communications-Based Acquisition Systems

䡺⻬

Plug-in Cards for Apple, IBM & Compatibles

䡺⻬

Data Logging Systems

䡺⻬

Recorders, Printers & Plotters

HEATERS

䡺⻬

Heating Cable

䡺⻬

Cartridge & Strip Heaters

䡺⻬

Immersion & Band Heaters

䡺⻬

Flexible Heaters

䡺⻬

Laboratory Heaters

ENVIRONMENTAL
MONITORING AND CONTROL

䡺⻬

Metering & Control Instrumentation

䡺⻬

Refractometers

䡺⻬

Pumps & Tubing

䡺⻬

Air, Soil & Water Monitors

䡺⻬

Industrial Water & Wastewater Treatment

䡺⻬

pH, Conductivity & Dissolved Oxygen Instruments