Omega Products AU-ZBG01002 User Manual

N.C.

DATA B (QUAD)

DATA A ONLY

COMMON

+5 to +28VDC1

76.2 (3)

RIGHT SIDE VIEW (COVER REMOVED)

REMOVE THIS SIDE COVER TO EXPOSE

TERMINAL STRIP

1/2" NPT CONDUIT THD

TOP VIEW

FRONT VIEW

BOTTOM VIEW

76.2 (3)

152.4 (6)

76.2 (3)

.375 DIA. SHAFT

.75 LONG, 303

STAINLESS STEEL

1/4"-20 THD, 1/2" DEEP ON 2 (50.8)

DIA. BOLT CIRCLE 4 HOLE

PATTERN, FRONT AND BOTTOM

IndustrIal duty

DISC

SLOTTED

SHAFT

LED

PHOTO XISTOR

1.5K

COMMON

DATA A

+VDC

PULSE SHAPING AMPLIFIER

SINGLE CHANNEL

(ORDER SEPARATELY)

CABLE & CONNECTOR ASSY

REF.

DISC

SLOTTED

SHAFT

LED

PHOTO XISTOR

1.5K

COMMON

DATA A

+VDC

PULSE SHAPING AMPLIFIER

SINGLE CHANNEL

(ORDER SEPARATELY)

CABLE & CONNECTOR ASSY

SHAFT

LED

PHOTO XISTOR

1.5K

COMMON

DATA A

+VDC

PULSE SHAPING AMPLIFIER

SINGLE CHANNEL

(ORDER SEPARATELY)

CABLE & CONNECTOR ASSY

rotary EncodEr

shaft EncodErs

ZB Series

• Single Channel or Quadrature

Output Models

• Current Sinking, 250 mA Maximum

• 4.75 to 28 Vdc Supply Voltage

• Up to 1000 PPR for High

Resolution Precision Counting or Speed Measurement

• 6000 RPM Shaft Speed

• Conversion Bracket for Length

Sensor Measurement

AU-ZBG01002 industrial duty encoder, 100 ppr with 6-pin MS connector, shown smaller than actual size.

Dimensions: mm (inch)

Drives and Motors

MS TYPE CONNECTOR

The ZB Series shaft encoders are general duty industrial rotary pulse generators. The AU-ZBG models are for single channel sensing for counting, one directional measuring or speed applications. The AU-ZBH models are for quadrature applications, allowing for counting up and down along with speed and direction measurements. A conversion bracket is available to easily convert this encoder into a length measuring sensor. They can be direct-coupled to a machine shaft by means of a ﬂexible-bellows, spring, or rubber sleeve type coupling that allows for axial and radial misalignment. They can also be coupled with light instrument timing-belts. Timing-belt drives also allow convenient gear-up or geardown speed ratio changes that can be useful for obtaining non-standard PPR rates.

SPECIFICATIONS

ELECTRICAL Supply Voltage: 4.75 to 28 Vdc @ 80 mA

maximum from 0 to 85°C (32 to 185°F)

4.75 to 24 Vdc @ 80 mA maximum from 0 to 100°C (32 to 212°F)

Output: Current sinking, 250 mA maximum current per output

ZBG (Single Channel): 250 mA maximum ZBH (Quadrature): 250 mA maximum

current per output (quad. phase relationship is 90° ±22.5 electrical degrees)

Maximum Frequency: 1000 ppr, 20 KHz Connections: 6-pin MS style

connector (male) (MIL-C-5015)

6-32 THD .25" DEEP ON 2 (50.8) DIA. BOLT CIRCLE

57.15 (2.25)

52.2

51.75

Electrical connections

SLOTTED DISC

(BOTH SHAFT ENDS & BOTTOM)

24.7 MAX. (0.974)

9.5 (0.375) DIA. SHAFT

19 (0.750) LONG, BOTH ENDS

)(

QUADRATURE

LED'S

SHAFT

DUAL CHANNEL PULSE SHAPING AMP.

PHOTO XISTOR'S

1.5K

REF.

2.41

(0.095)

)(

52.2

51.75

+VDC

CABLE & CONNECTOR ASSY (ORDER SEPARATELY)

DATA A DATA B

COMMON

FUNCTION 6-PIN MS CONN CABLE WIRE COLOR

+Vdc

COMMON

DATA A

DATA B (if applicable, quad)

NO CONNECTION

A RED

B BLACK

C WHITE

D GREEN

E —

SINGLE WHEEL

74.4 (2.93)

DUAL WHEEL 101.6 (4)

(0.85)

21.6

SINGLE SHAFT UNITS

THIS WHEEL AND SHAFT

OMITTED ON

CAUTION: Downward tension

on signal cable can cause wheel(s) to lift. Make sure cable is clamped to machine frame near encoder and allow slack.

NOTE: The weight at the Length Sensor unit provides sufficient traction for accurate operation when mounted as shown, with arm angle from horizontal not exceeding ±30°, and with hinge clamp toward the far extreme of the extension arm.

SINGLE WHEEL

74.4 (2.93)

DUAL WHEEL 101.6 (4)

(0.85)

21.6

SINGLE SHAFT UNITS

THIS WHEEL AND SHAFT

OMITTED ON

CAUTION: Downward tension

on signal cable can cause wheel(s) to lift. Make sure cable is clamped to machine frame near encoder and allow slack.

SINGLE WHEEL

74.4 (2.93)

DUAL WHEEL 101.6 (4)

SINGLE SHAFT UNITS

THIS WHEEL AND SHAFT

OMITTED ON

22.4 (.88)

WHEEL

RADIUS

48.3 (1.9)

175.3 (6.9 )

CAUTION: Downward tension

on signal cable can cause wheel(s) to lift. Make sure cable is clamped to machine frame near encoder and allow slack.

22.4

(0.88)

73.7 (2.9)

63.5 (2.5)

31.8

(1.25)

6.3 (0.25)

Lock washers (2) must be installed between bolt heads and top clamp piece.

E-clip retaining ring (2) must be installed in slots.

SINGLE WHEEL

74.4 (2.93)

DUAL WHEEL 101.6 (4)

(0.85)

21.6

SINGLE SHAFT UNITS

THIS WHEEL AND SHAFT

OMITTED ON

22.4 (.88)

WHEEL

RADIUS

48.3 (1.9)

175.3 (6.9 )

CAUTION: Downward tension

on signal cable can cause wheel(s) to lift. Make sure cable is clamped to machine frame near encoder and allow slack.

NOTE: The weight at the

Length Sensor unit provides sufficient traction for accurate operation when mounted as shown, with arm angle from horizontal not exceeding ±30°, and with hinge clamp toward the far extreme of the extension arm.

MECHANICAL Maximum Shaft Speed: 6000 RPM Shaft Diameter: 9.5 mm (0.375") Radial Shaft Load: 18 kg (40 lbs) operating Axial Shaft Load: 13.6 kg operating (30 lbs) Starting Torque: ZBG and ZBH: 0.38 oz-in

(2.68 N-mm) Moment Of Inertia: 6.5 x 10-6 oz-in-sec

Housing: Black non-corrosive ﬁnished 6063-T6 aluminum

Bearings: ABEC 3 double sealed ball bearings Weight: 10 oz (283.5 g)

ENVIRONMENTAL Operating Temperature: 0 to 100°C

(32 to 212°F) (see supply voltage on previous page)

Storage Temperature: -25 to 85°C (-13 to 185°F)

Humidity: 98% RH non-condensing Vibration: 10 g @ 58 to 500 Hz Shock: 50 g @ 11 msec duration

Note: NPN Transistor outputs have 1.5 KΩ load resistors returned to supply for internal feed back purposes. This does not interfere with the ability to use these outputs as conventional “Open-Collector” outputs as long as the supply voltage for the ZB is supplied by the indicator or control receiving its output signal. The ZB’s internal load resistor also allows the output to be used as a current source, however, load current must be limited to 1 mA maximum

Convert to Length Sensor

The length sensor conversion bracket, model AU-LSCB1000, comes with a 3 m (10') long, 4 wire shielded cable and a 6-pin MS connector. The hinge clamp assembly–model AU-LSAHC001, provides an easy method for attachment and mounting of the rotary encoder to be used as a length sensors with the AU-LSCB1000 conversion bracket. This can be used with one or two wheels as the application requires.

Length Sensor Measurement Accuracy

Factors which affect measurement accuracy include measuring wheel accuracy and wear, and material conditions. Ideally, materials which are hard, thin and strong provide good readings, conversely, soft, thick and elastic materials can present problems in obtaining true readings. The great majority of these situations, where this effect is consistent, can be compensated for by applying a multiplier to the quadrature output pulse train so as to obtain a corrected measurement. Counter or Rate Indicators with “input scaling” can compensate for measuring wheel wear and material elastic and compliance errors.

Wheels– Maximum Wheel Speed is 600 RPM

“F” style wheels are made with a tan polyurethane tread and are used for soft, smooth materials such as paper, matting, cardboard and ﬁne weave textiles. The broad width minimizes contact pressure and the tan polyurethane tread minimizes marking.

86.4 (3.4)

50.8

(2.00)

73.7 (2.9)

(1.50)

31.8

(1.25)

63.5 (2.5)

4X Ø 7.9 (0.31)

38.1

19.0

(0.75)

WHEEL

RADIUS

114.3 (4.50)

144.8 (5.70)

19.0 (0.75)

Lock washers (2) must be installed between bolt heads and top clamp piece.

6.3 (0.25)

E-clip retaining ring (2) must be installed in slots.

22.4

(0.88)

175.3 (6.9 )

48.3 (1.9)

21.6

(0.85)

SINGLE WHEEL

74.4 (2.93)

DUAL WHEEL 101.6 (4)

22.4 (.88)

Dimensions: mm (inch)

CAUTION: Downward tension

on signal cable can cause wheel(s) to lift. Make sure cable is clamped to machine frame near encoder and allow slack.

NOTE: The weight at the Length Sensor unit provides sufficient traction

OMITTED ON

SINGLE SHAFT UNITS

THIS WHEEL AND SHAFT

Length Sensors should be mounted so measuring wheel(s) contact ribbon, strip or web as it passes over a roller. As an alternative, wheel(s) can be driven by roller surface next to material being measured.

for accurate operation when mounted as shown, with arm angle from horizontal not exceeding ±30°, and with hinge clamp toward the far extreme of the extension arm.

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