Omega Products AU-PTV User Manual

WEB ENABLED CONTROLLERS
ProducTVity Station
AU-PTV Series
Ready to Deploy Plant Floor Visualization System
Creates Hi-Definition Key Performance Indicator
(KPI) and Andon Message Boards
Digital I/O and PID Control
Includes 2G Memory Card for Data Logging
Syncs Data Logs to FTP Servers and Microsoft
SQL Server
Built-In Webserver Allows Remote View or Control
from any Internet Connected PC
720P DVI Output Supports 720 or 1080 TVs with DVI
or HDMI Interfaces
200+ Communications Drivers for Communicating
Directly with PLCs, Drives, Motion Controllers, etc.
TM
AU-PTV shown smaller than actual size.
The ProducTVity StationTM is a ready to deploy solution for displaying productivity information, andon messaging, and process status on any off-the-shelf TV, PC monitor and even projectors. The PTV leverages over 200 communications drivers via three independent serial ports and an Ethernet port, to connect and collect data from virtually any PLC, drive, bar code scanner, etc. Its 720p (1280 x 780 resolution) DVI output is compatible with both 720p and 1080p/i TVs.
The ProducTVity Station’s built-in data-logger can record any key performance indicators, as well as andon events for later review. The PTV can synchronize the log files with any FTP server and/or Microsoft’s SQL Server for further analysis.
The ProducTVity Station extends production monitoring to remote personnel by providing email and text alerts, and its built-in webserver allows productivity information to be monitored via any networked PC or smart-phone. If enabled, remote personnel can take partial or full control of the system remotely, allowing a maintenance person to effect changes without a site visit.
The ProducTVity Station ships complete with a 2GB CompactFlash card, as well as a DVI to HDMI cable 4.6 m (15'), and HDMI/DVI adaptor. The PTV is programmed with the popular Crimson
®
software.
TV not included.
Transforms a standard consumer TV into a versatile real­time KPI production scoreboard and andon system.
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SPECIFICATIONS
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POWER: 24 Vdc ± 10% 450 mA minimum (1 module);
3.4 Amps maximum (16 modules + Expansion Card) Must use NEC Class 2 or Limited Power Source (LPS) rated
power supply.
COMMUNICATIONS USB/PG Port: Adheres to USB 2.0 specification full speed
only via Type B connection USB Host Port: Complies with Universal Serial Bus
Specification Rev 2.0 Support data transfers at full-speed. Hardware over current
protected (0.5 A max) DVI Port: Digital Visual Interface version 1.3, single link,
provides a digital video feed, with a resolution of 1280 horizontal x 720 vertical pixels, progressive scan, adhering to CEA-861-E (720 p). DDC support, HDCP is not supported. Color depth is 32 K.
Serial Ports: Format and Baud Rates for each port are individually software programmable. Serial ports are individually isolated.
Communication Port to Port: 1500 Vac Communication Ports to Power: 1000 Vdc Communication Ports to Earth: 1000 Vdc Note: PTV dielectric withstand test per 1 minute Communication Ports: RS232/PG, RS232 port, RS485 port,
Ethernet port and option cards
RS232/PG Port: RS232 port via RJ12 COMMS Ports: RS422/485 port via RJ45, and RS232 port
via RJ12 DH485 TXEN: Transmit enable; open collector, V VOL = 0.5 V @ 25 mA maximum Ethernet Port: 10 BASE-T / 100 BASE-TX RJ45 jack is wired as a NIC (Network Interface Card). The
jack shield is electrically connected to Earth ground, but the port is isolated.
LEDs:
STS: Status LED indicates condition of master USB HOST: HOST LED indicates port status/activity TX/RX: Transmit/Receive LEDs show serial activity Ethernet: Link and activity LEDs CF: CompactFlash LED indicates card status and
read/write activity
Memory:
On-Board User Memory: 128 Mbytes of non-tile Flash
memory
On-Board RAM: 64 Mbytes Memory Card: CompactFlash Type II slot for Type I and
Type II cards
Real-Time Clock: Typical accuracy is less than one minute per month drift. Crimson’s SNTP facility allows synchronization with external servers.
Battery: Lithium coin cell, typical lifetime of 10 years at 25ºC (77°F); A “Battery Low” system variable is available so that the programmer can choose specific action(s) to occur when the battery voltage drops below its nominal voltage.
This unit is NOT field serviceable. All work must be done by a qualified technician.
= 15 Vdc,
OH
Environmental Conditions: Operating Temperature Range: 0 to 45°C (32 to 113°F) Storage Temperature Range: -30 to 70°C (-22 to 158°F) Operating and Storage Humidity: 80% maximum relative
humidity, non-condensing, from 0 to 50°C
Altitude: Up to 2000 m (6562') Construction: Case body is black high impact plastic and
stainless steel. For indoor use only. Installation Category II, Pollution Degree 2.
Power Connection: Removable wire clamp screw terminal block
Wire Gage Capacity: 24 to 12 AWG Torque: 4.45 to 5.34 in/lb (0.5 to 0.6 N-m) Mounting: Snaps onto standard DIN style top hat (T) profile
mounting rails according to EN50022 35 x 7.5 and 35 x 15
CERTIFICATIONS AND COMPLIANCES Safety: Check each module’s specifications to determine
system compliance IEC 61010-1, EN 61010-1: Safety requirements for electrical
equipment for measurement, control, and laboratory use, Part 1
ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326: 2006: Electrical
equipment for measurement, control and laboratory use.
Immunity to Industrial Locations: Electrostatic Discharge EN 61000-4-2 Criterion B: 4kV
contact discharge; 8kV air discharge Electromagnetic RF Fields EN 61000-4-3 Criterion A3:
10V/m (80 MHz to 1 GHz); 3 V/m (1.4 GHz to 2 GHz); 1 V/m (2 GHz to 2.7 GHz)
Fast Transients (Burst) EN 61000-4-4 Criterion B:
Power 2kV; I/O signal 1kV, I/O signal connected to power 2kV Surge EN 61000-4-5 Criterion B: Power 1 kV L to L, 2 kV L to
G signal 1 kV
RF Conducted Interference EN 61000-4-6 Criterion A:
3 Vrms
Emissions: EN55011 Class A
Notes:
1. Criterion A: Normal operation within specified limits.
2. Criterion B: Temporary loss of performance from which the unit self-recovers.
3. Certain modules with analog input and/or output signals may have their signals deviate during disturbance but self-recover when disturbance is removed (refer to individual modules for details).
Weight: 1.313 lb (596 g)
Dimensions: mm (inch)
(3.35)
85.2
STS
DVI
USB HOST
RS232/PG
RS232
RS485
ETHERNET
CF
32.4 (5.2)
. (4.8)
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