Omega Products ASP10 Installation Manual
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Instruction Manual
PROGRAMMABLE DIGITAL CLOSED LOOP MOTOR SPEED
CONTROL SYSTEM FOR AC AND DC DRIVES
LT20 (0208)
ASP10 CONTROL SERIES
P.O. Box 10
5000 W. 106th Street
Zionsville, Indiana 46077
Phone (317) 873-5211
Fax (317) 873-1105
www.dartcontrols.com
A-5-3022D
Quick Jump
What models and options are available?
See page 3.
Looking for detailed specifications?
See page 3.
W ant to get started fast?
See basic electrical hook-up details on page 6.
See mechanical installation details on page 4.
See some sample applications starting on page 21.
Need Help?
See troubleshooting on page 25.
Warranty
Dart Controls, Inc. (DCI) warrants its products to be free from defects in material and workmanship. The exclusive remedy
for this warranty is DCI factory replacement of any part or parts of such product which shall within 12 months after delivery
to the purchaser be returned to DCI factory with all transportation charges prepaid and which DCI determines to its satisfaction
to be defective. This warranty shall not extend to defects in assembly by other than DCI or to any article which has been
repaired or altered by other than DCI or to any article which DCI determines has been subjected to improper use. DCI assumes
no responsibility for the design characteristics of any unit or its operation in any circuit or assembly. This warranty is in lieu
of all other warranties, express or implied; all other liabilities or obligations on the part of DCI, including consequential
damages, are hereby expressly excluded.
NOTE: Carefully check the control for shipping damage. Report any damage to the carrier immediately. Do not attempt to
operate the drive if visible damage is evident to either the circuit or to the electronic components.
All information contained in this manual is intended to be correct, however information and data in this manual are subject
to change without notice. DCI makes no warranty of any kind with regard to this information or data. Further, DCI is not
responsible for any omissions or errors or consequential damage caused by the user of the product. DCI reserves the right
to make manufacturing changes which may not be included in this manual.
WARNING
Improper installation or operation of this control may cause injury to personnel or control failure. The control must
be installed in accordance with local, state, and national safety codes. Make certain that the power supply is
disconnected before attempting to service or remove any components!!! If the power disconnect point is out of sight,
lock it in disconnected position and tag to prevent unexpected application of power. Only a qualified electrician or
service personnel should perform any electrical troubleshooting or maintenance. At no time should circuit continuity
be checked by shorting terminals with a screwdriver or other metal device.
Table of Contents
Introduction .......................................................................................................................................2
General Features ...............................................................................................................................2
Models & Options ............................................................................................................................. 3
Model Options ............................................................................................................................... 3
Available Options ..........................................................................................................................3
Recommended Accessories .........................................................................................................3
Specifications ....................................................................................................................................3
Electrical........................................................................................................................................3
Mechanical ....................................................................................................................................3
Environmental ............................................................................................................................... 4
Mechanical Installation ..................................................................................................................... 4
Exploded Panel View ..................................................................................................................... 4
Cut-out and Mounting Dimensions ................................................................................................ 4
PU-E Series Pickup Installation ....................................................................................................5
Electrical Installation & Diagrams ...................................................................................................6
P1 Terminal Block Hook-Up Diagram ............................................................................................6
P1 Terminal Block Descriptions ..................................................................................................... 7
-1 Option Wiring .............................................................................................................................7
Basic Operating Instructions ........................................................................................................... 8
Control Algorithm Discussion ........................................................................................................8
Pulse-Accumulation Loop PI Tuning ............................................................................................. 8
Master (Rate and Time) and Follower (Ratio) Modes Explained ...................................................9
Visual Reference ........................................................................................................................... 9
How to Change a Parameter's Value (The Short Story) ..............................................................10
Operating the User Interface (The Long Story) ........................................................................... 10
Detailed Configuration Instructions ..............................................................................................11
Default Configuration ...................................................................................................................11
Resetting the Unit to Factory Defaults......................................................................................... 11
JP1 (Program Enable Jumper).................................................................................................... 11
Software Parameters ................................................................................................................... 12
Parameter Descriptions............................................................................................................... 14
Application Examples ..................................................................................................................... 21
Pump Controller with Audible and Visual Alarm .......................................................................... 21
Conveyor Oven Controller with Two Preset Process Times .......................................................22
Synchronized Conveyor Controller with Jog Switch ................................................................... 23
Troubleshooting ..............................................................................................................................25
Technical Support Options ..........................................................................................................25
What's Special About www.dartcontrols.com? ...........................................................................25
1
Introduction
The ASP10 process controller is a compact, microprocessor-based unit capable of being either field
or factory configured for a number of industry's motion control needs. These controls are designed
around a pulse-accumulation PI algorithm. They can be easily configured to operate as a digital speed
controller, time-based process controller, or a ratiometric follower controller in master-slave systems.
Utilizing Dart's new modular bus design techniques, the ASP series is ideal for volume OEM
applications requiring specialized inputs and outputs. Contact Dart Controls' Sales Department for
details. This flexibility makes the ASP series ideal for applications such as:
Water and Waste Treatment Systems
Conveyor Oven Controllers
Synchronized Conveyor Lines
Its durable 1/8 DIN aluminum housings can be easily mounted in a panel or control cabinet. New optional
pluggable terminal block allows the installer to quickly install or replace units without the hassle of
physically removing and reattaching wires. The units can be ordered with either standard Europeanstyle terminal block or optional “pluggable” connector.
General Features
- Microprocessor-based design combines the ultimate in responsiveness and accuracy in one package
- Digital closed-loop algorithm ensures long-term accuracy of +/-1/2 RPM of set speed or equiv.
- Non-volatile memory stores adjustable parameters even when power has been removed
- Factory or field programmable via front-panel keypad
- Adjustable parameters include min, max, accel, decel, display options, alarm options, etc.
- Internal program-enable jumper selectively prevents tampering with unit’s configuration
- Universal power supply accepts line voltages inputs from 85-265VAC @ 50-60Hz without switches
or jumpers. The unit automatically adjusts as needed.
- Transient voltage protection prolongs unit's life in harsh industrial environments
- Compatible with a variety of signal input types including: Hall-Effect Pickups, Photoelectric, TTL, etc.
Note: Open collector devices must be capable of sinking 3mA.
- Self-contained power supply for external sensor, limited to 5V @ 50mA
- Programmable alarm output with Form C contacts rated to 250VAC @ 5A
- 1/8 DIN durable aluminum housing for panel mounting.
- Large 4 digit, 1/2” LED display
- G.E. Lexan membrane and gasket (which are included) meet NEMA 4X standards when used with
NEMA 4X enclosures
- European terminal block or pluggable terminal block available
- Wide operating ambient temperature range of -10C to 45C (14F to 113F)
- Multiple operating modes including:
• Master, Rate Mode – Controls in rate unit such as RPM, Gallons per Second, etc.
• Master, Time Mode – Controls in time unit such as HH:MM, MM:SS, SS:TT, or other unit
• Follower Mode – Controls in percentage of master rate. This mode allows the ASP10 controller
to precisely follow the actions of a master process without any long-term loss of position.
2
Models & Options
Model Options
Pickup or
Input V o ltage
Model
ASP10 85-265VAC 0-2 VDC
@ 50 - 60Hz
Available Options
Option Suffix Description Example
-1 Expansion board which adds support for remote push button wiring
via a European-style terminal block.
-P Optional pluggable European-style terminal block ASP10-P
-9 Blank Lexan ASP10-9
Recommended Accessories
Model Description
PU-2E Hall-Effect Pickup, Single Channel 1 1.0 – 50,000 RPM
PU-4E Hall-Effect Pickup, Single Channel 2 0.5 – 25,000 RPM
PU-10E Hall-Effect Pickup, Single Channel 5 0.2 – 10,000 RPM
PU-20E Hall-Effect Pickup, Single Channel 10 0.1 – 5,000 RPM
Output Voltage
THROUGH
0-24 VDC
Pulses per
Revolution
Encoder
Required?
Yes
ASP10-1
RPM Range When Used With
MD10P & MD3P
Specifications
Electrical
Line Input Voltage ..................................................................................................... Any Voltage from 85-265 VAC
Line Input Frequency .................................................................................................... Any Freq. from 48-62 Hertz
Pulse Signal Input Voltage Range....................................................................... 0-5VDC to 0-24VDC square wave
Pulse Signal Input Frequency Range......................................................................... 0 – 50,000 Pulses per Minute
(Higher frequencies are possible when using internal frequency divisor / prescaler)
Display Range......................................................................................................................................0.001 – 9999
Units of Operation .................................................................................................... User Programmable, any Unit
Onboard Sensor / Pickup Power Supply............................................................................................... 5V @ 50mA
Isolated Alarm Relay Output Ratings ................................................................................................ 250VAC @ 5A
Pot Lo/Hi supply VDC range .........................................................................................0-2 VDC through 0-24 VDC
Pot wiper VDC range ......................................................................................Pot Lo +50mV through Pot Hi -50mV
Mechanical
Display Type .............................................................................................................. LED, Red, 4 Digit, ½” Height
Housing Type (with supplied gasket in NEMA 4X panel) .............................................................1/8 DIN NEMA 4X
Connector Style (pluggable connector optional)....................................................12-position 5mm European Style
Terminal Block Torque Setting..............................................................................................4.4 in. lb. Max or .5Nm
Faceplate Material........................................................................................ Polycarbonate with GE Lexan Overlay
Housing Material .......................................................................................................................................Aluminum
Length (Required Panel Depth)....................................................................................................4.625", 117.48mm
Faceplate Width ..........................................................................................................................4.539", 115.29mm
Weight ASP10................................................................................................................. 0.900 lb, 14.4 oz, 408.22g
3
Environmental
Operating Temperature Range....................................................................................... -10C to 45C (14F to 113F)
Operating Humidity Range .................................................................................................... 95%, non-condensing
Mechanical Installation
Exploded Panel View
PANEL MOUNTING GASKET
CUSTOMER
MOUNTING PANEL
(HOLE CUT-OUT FOR CONTROL
HOUSING APPROXIMATELY
3.622" WIDE BY 1.770" HIGH)
(WITH THE ADHESIVE SIDE OF
GASKET FACING THE CUSTOMER
MOUNTING PANEL)
ASP10
CONTROL
1) GASKET
2) (2) 6-32 X 3/4 PANHEAD BLACK OXIDE STAINLESS SCREWS
3) (2) #6 NUT WITH LOCKWASHER
Cut-out and Mounting Dimensions
4.000"
SUPPLIED WITH EACH CONTROL:
CONTROLS
Ite
Ite
m
MICRO-DRIVE
ACCU-SET
Tac h
ValuPage
Tac h
ValPage
ENTER
.140" x 2
5.000"
2.289"
4.000"
3.622"
ASP10
HOUSING DEPTH
4.625"
PANEL CUT-OUT
1.656"
0.885"
1.770"
4.625"
4
PU-E Series Pickup Installation
The PU-E series pickup is an economical way to monitor motor speed. Its patented design provides for
ease of installation in otherwise difficult to reach areas. The PU-E operates from a +5V power supply,
producing a 5 volt square wave whose frequency is proportional to speed. This signal is fed into the
ASP10 controller as a speed or position reference for the microprocessor.
PU-E
bearing
flat
dust
cover
10-32
screw
DO NOT OVER TIGHTEN MOUNTING SCREW !!
magnet
disc
black wire
washer
common
CAUTION:
white wire
signal
3/16"
spacer
red wire
+5 volts
No other mounting screws are necessary, as the
cord will keep the unit from rotating.
tapped
motor
shaft
Model
Number
PU-2E
PU-4E
PU-10E
PU-20E
Pulses per
Revolution
1
2
5
10
Dimensions
1.60 .875
2.40
72.00
Caution: The PU-E cord should not be grouped with other wires or cords. For applications with PUE wire over 6 feet long, or noisy environments, a shielded cable is recommended. Connect the shield
to the common terminal on the ASP10 controller, leaving the shield on the PU-E end floating.
5
Electrical Installation & Diagrams
P1 Terminal Block Hook-Up Diagram
ASP
MASTER
* P1-9 signal input may be programmed for a number of functions. Incl (jog, inhibit, etc.)
ASP
FOLLOWER
P1-1
P1-2
P1-3
P1-4
P1-5
P1-6
P1-7
P1-8
P1-9
P1-10
P1-11
P1-12
P1-1
P1-2
P1-3
P1-4
P1-5
P1-6
P1-7
P1-8
P1-9
P1-10
P1-11
P1-12
2 AMP
HIGH OUTPUT
WIPER OUTPUT
LOW OUTPUT
COMMON
+5VDC
SIGNAL 1
SIGNAL 2
Alarm Output - Normally Open
Alarm Output - Common
Alarm Output - Normally Closed
2 AMP
HIGH OUTPUT
WIPER OUTPUT
LOW OUTPUT
COMMON
+5VDC
SIGNAL 1
Alarm Output - Normally Open
Alarm Output - Common
Alarm Output - Normally Closed
AC INPUT
AC INPUT
black
red
white
SIGNAL 2
85-265VAC
}
Connect to the speedpot
of the control being driven.
High must be positive
}
voltage with respect to low.
*
Form C
Relay output
}
(Programmable)
AC INPUT
AC INPUT
Connect to the speedpot
of the control being driven.
High must be positive
}
voltage with respect to low.
}
85-265VAC
}
Form C
Relay output
(Programmable)
*
black
white
PICK-UP MOUNTED
TO MOTOR SHAFT
(Mounts on rotating
end shaft with 10-32
tapped hole, 1/2" deep)
black
white
FOLLOWER PICK-UP
MOUNTED TO
MOTOR SHAFT
red
(Mounts on rotating
end shaft with 10-32
tapped hole, 1/2" deep)
* Optional Inhibit Switch
6
P1 Terminal Block Descriptions
P1-1 (AC / N) – For single phase AC lines connect the Neutral side of your AC line to this terminal.
For systems with two hot AC lines, connect either of the Hot AC lines to this terminal.
P1-2 (AC / L) – For single phase AC lines connect the Hot side of your AC line to this terminal. For
systems with two hot AC lines, connect either of the Hot AC lines to this terminal.
P1-3 (HI) - This is the POT HI reference terminal. This terminal must be connected to the most positive
speed pot input terminal of the partner control. This terminal will generally be referred to as Pot
HI or +V for positive supplies and Com for negative supplies.
P1-4 (WP) - This is the Wiper output terminal. This terminal will output an analog voltage signal
proportional to the referenced voltage signals connected to P1-3 (HI) and P1-5 (LO). This
terminal should be connected to the wiper or signal input of the partner control.
P1-5 (LO) - This is the POT LO reference terminal. This terminal must be connected to the most
negative speed pot input terminal of the partner control. This terminal will generally be referred
to as Pot LO or Com for positive supplies and –V for negative supplies.
P1-6 (COM) – This is the common point for the control logic. The speed sensor common lead as well
as any other source needing to reference the control common will be connected to this terminal.
P1-7 (+5V) – This is a self-contained +5VDC power supply capable of up to 50mA. The speed sensor
supply lead can be connected to this terminal for its power source.
P1-8 (S1) – This is the signal input terminal for the motor’s digital pickup or encoder.
P1-9 (S2) – This input can be programmed to perform a number of advanced functions. In Follower
Mode, this input is the signal input terminal for the master’s digital pickup or encoder. In Master
modes (Rate and Time), this input can be configured to function as an emergency stop, inhibit,
or jog command.
P1-10 (1NO) – This is the normally-open contact of the user assignable relay output.
P1-11 (1C) – This is the common contact of the user assignable relay.
P1-12 (1NC) – This is the normally-closed contact of the user assignable relay output.
-1 Option Wiring
The -1 option board is a module which allows external up and down push buttons to be wired to the unit.
These buttons operate exactly like the Up and Down buttons on the user interface. This module is
commonly used to allow PLCs or hand-held pendants to operate the front-panel remotely. Wires for the
external buttons are attached via a 3mm European terminal block on the -1 option board. The buttons
are activated by shorting the terminal labeled Com to either the Up or Down terminal.
REMOTE SWITCHING
MICROPROCESSOR
SERIES PC BOARD
DOWN UP
-1 OPTION
BOARD
COMMON
7
-3
DOWN
-2
-1
UP
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