Omega Products AD128 Installation Manual

AD128
ANALOG/DIGITAL DATALOGGER
Operators Manual
NLR1195JAC1B
Unpacking Instructions
Remove the Packing List and verify that you have received all equipment, including the following:
• AD128 Datalogger
• MS Windows Application Software Install Disk
• Sampling Interface Cable
• AC Adapter
• 9 Volt Battery
• Operator’s Manual
• Storage Box
• 9-pin to 25-pin adapter (if requested)
If you have any questions about the shipment, please call the OMEGA Customer Service Department. When you receive the shipment, inspect the container and equipment for signs of damage. Note any evidence of rough handling in transit. Immediately report any damage to the shipping agent.
NOTES
The carrier will not honor damage claims unless all shipping material is saved for inspection. After examining and removing contents, save packing material and carton in the event reshipment is necessary.
Notes:
Contents
1. GETTING STARTED ............................................................................................7
1.1 UNP ACKING CHECKLIST ..................................................................................7
1.2 SYSTEM REQUIREMENTS ................................................................................. 7
1.3 SOFTWARE INSTALLATION ................................................................................7
1.4 COMMUNICATION SETUP ................................................................................. 8
1.5 QUICKSTART INTRODUCTION ............................................................................8
1.6 QUICKSTART OPERATION DIAGRAM.................................................................. 9
1.7 FEATURE SUMMARY .....................................................................................10
2. OPERATION OVERVIEW.................................................................................11
2.1 STATUS WINDOW .........................................................................................11
2.2 CREATE A CONFIGURATION DOCUMENT.........................................................12
2.2.1 Setting Up The Configuration ............................................ 12
2.2.2 Recommended Procedure ................................................... 13
2.2.3 Channel Selections ............................................................. 14
2.2.4 Sequence Parameters .......................................................... 15
2.2.5 Status Section, Configuration Window .............................. 16
2.2.6 Notes & Advanced Options................................................ 16
2.3 COMMUNICATION .........................................................................................17
2.3.1 Send Configuration............................................................. 17
2.3.2 Receive Data....................................................................... 17
2.4 RECORDING DATA - HARDWARE ....................................................................18
2.4.1 Connecting the Sampling Interface Cable .......................... 18
2.4.2 Datalogger Panel................................................................. 18
2.4.3 Power Supply...................................................................... 19
2.4.4 Start / Stop .......................................................................... 19
2.5 SPREADSHEET DATA VIEW ............................................................................19
2.6 GRAPH DATA VIEW......................................................................................22
3. REFERENCE .......................................................................................................23
3.1 STATUS WINDOW .........................................................................................23
3.2 CONFIGURATION OPTIONS .............................................................................25
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Contents (continued)
3.2.1 Memory Use ....................................................................... 25
3.2.2 Advanced Configuration Options....................................... 25
3.3 SCALING INPUTS AND DATA .......................................................................... 27
3.3.1 Channel Details ................................................................... 27
3.3.2 Sensors & Scaling Methods................................................ 28
3.3.3 Thermistor Profiles ............................................................. 30
3.4 TRIGGERING, EVENT-BASED RECORDING ....................................................... 31
3.5 SPREADSHEET VIEW FEATURES ..................................................................... 34
3.5.1 Scaling Spreadsheet Data .................................................... 34
3.5.2 Spreadsheet Statistics .......................................................... 34
3.5.3 Printing Spreadsheet Data ................................................... 35
3.5.4 Exporting Spreadsheet Data ............................................... 35
3.6 GRAPH VIEW FEATURES ...............................................................................36
3.6.1 Scaling Graph Data.............................................................. 36
3.6.2 Graph Statistics.................................................................... 37
3.6.3 Printing Graphs.................................................................... 38
3.6.4 Exporting Graphs................................................................. 38
3.6.5 Formatting Graphs ............................................................... 39
3.7 THE AD128 LOGGING UNIT .........................................................................40
APPENDIX A.............................................................................................................42
MODEL AD128 TECHNICAL INFORMATION ...........................................................42
1. Battery Life Vs. Configuration ................................................ 42
2. Timing and Storage Format ..................................................... 43
3. Electrical & Mechanical Specifications................................... 44
4. T arget Interface Pin Designations ............................................ 45
5. Model AD128 Input Circuit Models ....................................... 53
APPENDIX B.............................................................................................................55
LEAD-WIRE COLOR CODE CHART (PIG-TAIL CABLE)............................................55
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1. GETTING STARTED

1.1 UNPACKING CHECKLIST

Y our Stand-Alone Data Acquisition System package should include the following :
o Model AD128 Logging Unit o AC Adapter o Configuration & Analysis Software CD o 9-Volt Battery o 9-pin Communications Cable o User’s Guide o Sampling Interface Cable o Warranty Registration Card

1.2 SYSTEM REQUIREMENTS

IBM PC or Compatible, 386 or better
CD-ROM, CD-R or MultiRead CD Drive
8 Mb RAM minimum, 16 Mb recommended
Windows 95, 98 or newer or Windows NT 4.0 or newer
8 Mb available hard disk space
The AD128 system is capable of collecting large amounts of data and presenting the information graphically . Because of this, we recommend that you install the Configuration & Analysis Software on a PC with a fast microprocessor (200Mhz or higher) and as much RAM as possible (16Mb or more).

1.3 SOFTWARE INSTALLATION

Insert the installation disk in the appropriate disk drive, (the following instructions assume that drive D: is your CD drive.)
1. Insert the software CD in your CD drive. The the installation process. If the software driver for your CD drive does not support the autorun function, select
2. Follow the on-screen instructions.
3. To begin, select the C&A program from the the dl32.exe file from the Windows Explorer in the directory where you installed the program (default directory -
Run...
from the
C:\Program Files\C&A
autorun.inf
Start
menu and type in
Start | Programs
)
file will automatically begin
D:\setup
menu, or double-click on
.
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1.4 COMMUNICATION SETUP

From the selection for the PC. Below is the dialog box that appears. Select the correct COM port or use
Auto Find. Auto Find
mode, and it is connected to an available COM port. This will only need to be done once, unless the PC's hardware is changed or a different PC is used.
Most commonly , COM1 or COM2 is used. For notebook computers, almost always COM1 is used, but on some older models, the mouse uses COM1, so you would then use COM2. Rarely is COM3 or COM4 used.
**NOTE: A “Null-Modem” cable is required for communication between the logging unit and the host PC. Only 3 wires are used: TxD, RxD & GND. The wires between pins 2 and 3 (the transmit and receive wires) are crossed in the null-modem configuration. The GND (signal common) is pin 5 on a 9-pin RS-232 connection.
Communication
will find the correct port if the logging unit is powered, but in the “Off”
menu, select
Setup...
to setup or change the communications port

1.5 QUICKSTART INTRODUCTION

The Model AD128 logging unit can sample up to 16 digital and 8 analog channels simultaneously , as fast as 500 times per second or as slow as one time every 99 minutes, with the capacity to store 130,000 readings.
The Configuration & Analysis Software (C&A) was designed to be intuitive, so that you can put this capability to work, right out of the box. The “Quickstart Operation Diagram” in the next section shows you how to do this.
It may be helpful to have this guide open to the Operation Overview, section 2, as you step through the Quickstart Operation Diagram. For this reason, a removable copy of the Quickstart section has been supplied with this User’s Guide. Once you are familiar with the AD128 system you may want to visit the Reference, Section 3, where more advanced features are described, including: Scaling, Event-Based Recording, Formatting, Statistics, Printing and Exporting.
By understanding the basic framework of the AD128 system, you will find that each time you put the system to work, your experience will not be one of constant “relearning”, but one of increasing convenience. A few tips are listed in this introduction and throughout the User’s Guide to help you save even more setup time in future applications.
**Tip: You may use the system for many different applications, or you may use it for the same application every time. In either case, it will be valuable for you to be able to reuse any work you have done in the past. The C&A software gives you the capability to do this by saving configuration files and sensor profiles. Choose meaningful names for configuration files and sensor profiles so that you may make use of them in the future,
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either for reference or for additional data acquisition tasks. **Tip: Notes can be typed directly into a configuration form for reference. This is an
extremely valuable feature, when utilized: notes, along with ALL configuration settings are stored in data and graph files that are saved to disk. In the same way, all raw data that is retrieved from the logging unit is stored in a graph file. C&A software allows you to recreate a configuration or a complete raw data file, along with scale settings, from a graph file. This capability makes it easy to organize data and assures that you can always duplicate a setup, effortlessly.

1.6 QUICKSTART OPERATION DIAGRAM

1
Configure (Setup)
Simple form-based configuration
Record Information
2
3
Retrieve Data
Start Stop
Built-in spreadsheet: Graph, Copy/Paste, Print, Export...
4
View Graph
For Analysis or Presentation: Copy/Paste, Print, Export...
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1.7 FEATURE SUMMARY

Data Acquisition
Stand-alone operation - uses internal memory to store data
Interval Recording
Trigger-based (Event) Recording and Repetitive T riggering
Status Indication: SAMPLING, TRIGGER-MODE, MEMORY FULL, LOW BATTERY
Scaling to Engineering Units
Low-Power, Battery Operation
10-year battery backup and software interlock to protect data
Software Framework
The Configuration & Analysis Software framework is compatible with all AD128 family data acquisition systems, including future models.
One-button operation to setup the logger, receive data and generate graphs.
Configurations, data and graphs are treated as documents, much like a word processing document is treated by a word processing program. All information is carried forward to the next level ‘document’, which means that you don’t have to save configurations, data and graphs together as a set - a configuration can be created from an existing data file or graph file; a data file can be created from a graph file. Once a graph is created from data collected by the logging unit, the configuration and data files can be discarded, if desired, for the purpose of storing and organizing data files more efficiently .
The ‘configuration’ button on the status window allows you to create a configuration ‘document’ from the logging unit that is currently connected to the PC.
Data View & Analysis
View all data or view only the data acquired from individual recording ‘sequences’.
Export/Copy data in table or graphical format to file or directly to any other program.
Print data in table or graphical format.
Print or copy configuration and status window information. This is useful for documenting collected information.
Statistics in table and graph views
** The AD128 system is Year 2000 (Y2K) compliant
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2. OPERATION OVERVIEW

This overview covers the five (5) basic steps involved in collecting and reviewing data. Section 3, titled “Reference”, covers more advanced features, in addition to instructions for reviewing, formatting and exporting in the spreadsheet and graph windows.
Step 1: Create a configuration Step 2: Send a configuration Step 3: Record data Step 4: Receive data Step 5: Generate a graph

2.1 STATUS WINDOW

This window displays the status of a logging unit that is connected to the PC - it is your “window” to the data acquisition hardware. Below is a picture of a logging unit is connected when the Configuration & Analysis program is started, it’s status will be displayed automatically . Other messages relating to the most recent communication with the logging unit will also be displayed here. The display can be updated at any time
Status
window. If a
by selecting the Refresh button on the main progam toolbar.
For more information on the Status window, please go to the Reference section 3.1: “Status Window”.
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2.2 CREATE A CONFIGURATION DOCUMENT

Before recording information with the logging unit, you must first configure it. This is done by creating a configuration ‘document’ and then sending it to the logging unit. Configuration documents can be created once and saved to disk for reuse in future data collection tasks.
The first step in creating a configuration is to open a New Configuration template by selecting
File | New Configuration...
that matches the target logging unit model. The model number of a logging unit that is connected to the PC’s communication port can be found at the top of the Status window .
from the main menu. Be sure to select the configuration template
File | New Configuration...
Previously saved (to disk) configurations are opened by selecting
NOTE: A configuration document may also be created from a connected logging unit by clicking the configuration button on the main program toolbar. Configurations can be generated directly from data (.dld) and graph (.dlg) files by clicking on the configuration icon on the spreadsheet and graph window toolbars.
File | Open.

2.2.1 Setting Up The Configuration

Recording parameters (sample interval, run time, channel selections, etc.) are established in the configuration. A new configuration is already initialized with everything necessary to begin
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recording - it can be sent to the logging unit and used, as is. However, you will want to customize the configuration for each task.
The configuration window is a “smart form” that automatically calculates sequence parameters and displays: 1) the fastest Sample Frequency possible, and 2) the Total Run Time that is based on using 100% of the data storage memory available in the target logging unit.
These calculations are updated when you make changes. For example, if you add 3 channels to the default configuration (from 1 to 4), the Total # of Samples and Total Run Time will be reduced by a factor of 4. However, you can “lock in” a Total Run Time by clicking the checkbox next to the Frequency by clicking the
Total Run Time
Lock
checkbox next to that field.
field. Similarly, you can “lock in” a Sample Interval/
Lock

2.2.2 Recommended Procedure

To appreciate the benefits of the “smart form” feature, specify recording parameters in the following order:
1. Select each channel to be sampled and enter meaningful channel names.
2. Set the "Total Run Time" if the test is to be terminated after a specified period of time (though a logging sequence may be interrupted at any time by pressing the "Start/Stop" button on the panel).
Or
Set the "Total # of Samples" if the test is to be terminated automatically after a specified
number of samples have been acquired.
3. Set the "Sample Interval/Frequency" - the time base may be changed by selecting the time base button to the right of the "Sample Interval/Frequency" entry field.
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Configuration ‘Document’ Window

2.2.3 Channel Selections

Record
The Model AD128 has 8 analog and 16 digital channels available. Select the channels that will be logged during the recording sequence by clicking on the channel name (Analog 1, Digital 6, etc.). Use the scroll bar on the right to bring other channels into view.
Label
After selecting a channel, the cursor will move to the channel name field. Y ou may enter a meaningful name for each channel, up to 15 characters.
Details
Click on the details button to access more advanced options for the input channels, such as scaling and triggering parameters. For more information regarding scaling and triggering, please go to the reference section titled: Channel Details - Scaling & Triggering.
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Pin #
The pin number indicated in this field represents the associated pin of the 25-pin D-sub connector on the logging unit.

2.2.4 Sequence Parameters

Sample Interval (/Frequency)
The default sample rate for a New Configuration is 500 Hz (500 samples per second). The sample rate is auto-calculated following entry of other configuration parameters to display the shortest sample interval available.
To set the Sample Interval for a logging sequence, first set the time base by clicking on the time-base button. Next, type in the desired Sample Interval or Frequency .
The Sample Interval field will automatically "lock" when you modify it, disabling automatic calculation of the Sample Interval/Frequency .
NOTE : You may wish to select recording channels and define labels before specifying sequence parameters. This will enable you to see the automatic calculations for total run time and total number of samples.
Total Run Time
The Total Run Time parameter allows you to set the duration of a single logging sequence. To automatically terminate logging after a specified period of time, enter the desired number of days, hours, minutes, and seconds in the respective fields.
Auto-calculation displays the Total Run Time that will result when recording from the selected input channels, at the specified Sample Interval and using all 130,000 data storage locations. When configuration parameters are changed this field is recalculated, unless it is locked. Total Run Time will automatically “lock” if you enter a value in this field, or by clicking in the Lock checkbox. The field may be "unlocked" by deselecting the Lock check box.
If the radio button to the left of the "lock" check box is not selected, the Total Run Time parameter is not enabled. In this case, the Total # of Samples determines the Total Run Time of the sequence, in combination with the Sample Interval.
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Total Number of Samples
The Total # of Samples parameter lets you to define a logging sequence by the number of samples to be recorded. A sample is defined as a one record of all selected channels. To terminate logging after a specified number of samples have been logged, enter the desired number of samples in this entry field. Manual entry into this field "locks" the Total # of Samples parameter, disabling the auto-calculation feature. The field may be "unlocked" by deselecting the Lock check box.
If the radio button to the left of the "lock" check box is not selected, the Total # of Samples parameter is not enabled. In this case, the Total Run Time determines the number of samples in the configured sequence, in combination with the Sample Interval.

2.2.5 Status Section, Configuration Window

This section indicates the total number of input channels selected for recording. It also displays the percentage of memory required for the configured logging sequence, and the number of sequences of this particular configuration that can be recorded with the available data storage memory .
For more information on memory use, please go to the Reference section 3.2.1: Memory Use.

2.2.6 Notes & Advanced Options

Notes
Select the Notes button to display the "Notes" section of the configuration window. The notes section is convenient for documenting test setup, special equipment, general explanation of intended uses for the configuration and test results information to be kept on file for later use. These notes are saved with the configuration so that whenever the configuration is reloaded from the disk, the test notes will also be available. To view, click the Notes button.
**Tip: This is an extremely valuable feature, when utilized: notes, along with ALL configuration settings are stored in data and graph files that are saved to disk. In the same way, all raw data that is retrieved from the logging unit is stored in a graph file when saved to disk. C&A software allows you to recreate a configuration or a complete raw data file, along with scale settings, from a graph file. This capability makes it easy to organize data and assures that you can always duplicate a setup, effortlessly .
Advanced
(Please see Reference section 3.2.2: Advanced Configuration Options)
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2.3 COMMUNICATION

The AD128 logging unit must be in the "Off" mode in order to communicate with the Configuration/Analysis Software through a PC serial communications port. Communication codes sent by the PC will "wake up" the logging unit each time communication is initiated. A transfer of information takes place between the PC and logging unit for the following functions:
Configuration of logging sequence parameters
Transfer of data to the PC
Transfer of logging unit status to the PC
Setting the logging unit's internal clock
Personalization of the logging unit with a meaningful name
The first of these functions, configuration and data transfer, are initiated by clicking icons on the main program toolbar, or by selecting the appropriate sub-menu item under
Communications
functions may also be accessed from the main menu and toolbar, and are described in the Reference, section 3.1: Status Window.

2.3.1 Send Configuration

NOTE: If data has been logged but not yet received into a data window, this should be done
before re-configuring the logging unit (See section 2.3.2: Receive Data).
on the menu bar; these are described below. The remaining communications
To send a configuration to the logging unit, be sure the unit is not recording (stopped) and is connected to a serial port on the PC with the supplied communications cable. Also make sure that the Configuration window is the “active” window.
From the seconds to send the configuration and to program the logging unit (use the
Setup
Communication Setup). Select "OK" at the warning prompt to proceed. The warning prompt helps to avoid accidental loss of data, as this process overwrites the previous configuration and access to recorded data is lost.
If you have any problems, check to make sure that the Configuration window type (AD128, AD128B, AD128C) matches the logging unit. The logging unit model number appears at the top of the Status window. If you still have problems, recheck the cable connection and verify that your Comm port is set up properly .
Communications
menu option to change ports if necessary - see Getting Started section 1.4:
menu, select
Send Configuration.
It takes approximately 10
Communications |

2.3.2 Receive Data

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To receive the recorded data, make sure the logging unit is connected to a serial port on the PC with the supplied communications cable. From the
Data
. While data is being transferred, the progress level is displayed on a meter.
If errors occur while attempting to receive data, make sure that the correct COM port is selected (See Getting Started section 1.4: Communication Setup). Also, make sure the cable is securely connected at both ends.
Once the data is received, a variable-size spreadsheet is created, based on channels configured and the number of samples recorded. This is the spreadsheet window, which is specially formatted with the channel names that were specified in the configuration.
Communications
menu, select
Receive

2.4 RECORDING DATA - HARDWARE

This section gives only a brief overview of the AD128 logging unit and it’s use for recording data. For more detailed information, please see the Reference section 3.7: The AD128 Logging Unit, or Appendix A for technical information.

2.4.1 Connecting the Sampling Interface Cable

Connect the 25-conductor cable (included in the shipping package) to the port on the left side of the datalogger. The stripped and tinned leads will connect to the equipment being tested. All leads are color-coded; a chart is provided in Appendix B to assist connection to the respective inputs. Included with the AD128 system is a wallet-size laminated card with the same information for easier use in the field.

2.4.2 Datalogger Panel

The panel of the logging unit includes a color legend for the LED display . This legend describes the operating mode associated with each color displayed by the LED. A flashing display is differentiated from a solid color .
Display
(LED off)
(Green, solid)
(Green, flashing)
(Red, Solid)
(Red, flashing)
(Orange)
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Off
Start Logging
Stop/Complete Low Battery
Memory Full
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