Omega Products 65E20 Installation Manual
CONTROLS
Re-Order from
omegamation.com
Omegamation
TM
1-888-55-OMEGA
1-888-55-66342
1-888-55-66342
Instruction Manual
For DC Input Variable Speed Controls
65E CONTROL SERIES
P.0. Box 10
5000 W. 106th Street
Zionsville, Indiana 46077
Phone (317) 873-5211
Fax (317) 873-1105
www.dartcontrols.com
A-5-3276DLT65E (0910)
TABLE OF CONTENTS
WARRANTY ............................................................................................................................................................................... 1
STANDARD FEATURES ........................................................................................................................................................... 1
CONTROL DIMENSIONS .......................................................................................................................................................... 1
MOUNTING DIMENSIONS......................................................................................................................................................... 2
INSTALLATION.......................................................................................................................................................................... 2
HOOK-UP DIAGRAMS ........................................................................................................................................................... 2-3
INHIBITING THE CONTROL.......................................................................................................................................................3
TRIMPOT ADJUSTMENTS ..................................................................................................................................................... 3-4
IN CASE OF DIFFICULTY ......................................................................................................................................................... 4
MODEL SELECTION ................................................................................................................................................................. 4
SPECIFICATIONS ...................................................................................................................................................................... 4
65E SERIES PARTS PLACEMENT & LIST .............................................................................................................................. 5
65E SERIES SCHEMATIC ......................................................................................................................................................... 6
REPAIR PROCEDURE & PRODUCT LINE ......................................................................................................... BACK COVER
WARRANTY
Dart Controls, Inc. (DCI) warrants its products to be free from defects in material and workmanship. The exclusive remedy for this
warranty is DCI factory replacement of any part or parts of such product which shall within 12 months after delivery to the purchaser
be returned to DCI factory with all transportation charges prepaid and which DCI determines to its satisfaction to be defective. This
warranty shall not extend to defects in assembly by other than DCI or to any article which has been repaired or altered by other
than DCI or to any article which DCI determines has been subjected to improper use. DCI assumes no responsibility for the design
characteristics of any unit or its operation in any circuit or assembly. This warranty is in lieu of all other warranties, express or implied;
all other liabilities or obligations on the part of DCI, including consequential damages, are hereby expressly excluded.
NOTE: Carefully check the control for shipping damage. Report any damage to the carrier immediately. Do not attempt to operate
the drive if visible damage is evident to either the circuit or to the electronic components.
All information contained in this manual is intended to be correct, however information and data in this manual are subject to change
without notice. DCI makes no warranty of any kind with regard to this information or data. Further, DCI is not responsible for any
omissions or errors or consequential damage caused by the user of the product. DCI reserves the right to make manufacturing
changes which may not be included in this manual.
WARNING
Improper installation or operation of this control may cause injury to personnel or control failure. The control must be
installed in accordance with local, state, and national safety codes. Make certain that the power supply is disconnected
before attempting to service or remove any components!!! If the power disconnect point is out of sight, lock it in
disconnected position and tag to prevent unexpected application of power. Only a qualified electrician or service
personnel should perform any electrical troubleshooting or maintenance. At no time should circuit continuity be checked
by shorting terminals with a screwdriver or other metal device.
STANDARD FEATURES
l
Provides smooth variable speed capability for mobile equipment
l
Maintains variable speed control as batteries discharge
l
Adjustable maximum speed, minimum speed, current limit, I.R. compensation, and accel
l
Inhibit terminal permits optional start-stop without breaking battery lines
l
Speed potentiometer, knob, and dialplate included
l
Increases range or running time of battery operated equipment through high efficiency
l
65E40 and 65E60 series only - Automatic current limit foldback decreases current limit to 50% of setpoint when
heatsink temperatures reach 80
o
C. - provides protection from overheating
CONTROL DIMENSIONS
MODEL WIDTH LENGTH DEPTH WEIGHT
inches (centimeters) oz. (gms.)
65E20 3.7 (9.40) 7.0 (17.8) 1.70 (4.32) 10.5 (297)
65E40 3.7 (9.40) 7.0 (17.8) 1.70 (4.32) 13.4 (379)
65E60 6.7 (17.1) 9.0 (22.9) 2.27 (5.77) 34.0 (962)
1
MOUNTING DIMENSIONS
1.70”
SIDE VIEW
2.27”
2.00”
3.62”
65E20 & 65E40 MOUNTING
.188 DIA.
1.75”
(4 SLOTS)
65E60 MOUNTING
7/32” DIA.
(4 SLOTS)
7.00”
6.50”
TOP VIEW
9.00”
7.50”
.344”
SLOT DEPTH
.75”
SIDE VIEW
SIDE VIEW
6.30”
6.70”
When mounting the control, allow clearance above
TOP VIEW
NOTE:
components to prevent shorting
TOP VIEW
Caution: Do not mount controller where ambient temperature is outside the range of -10° C (15° F) to 45° (115° F).
INSTALLATION
Before attempting to wire the control, make sure all power is disconnected. Recheck code designation to assure proper voltage
is present for the control. Caution should be used in selecting proper size of hook-up wire for current and voltage drop. Note: the
battery and armature wire size on 65E models must be a minimum of 12 gauge.
HOOK-UP DIAGRAMS
WARNING:
DO NOT REVERSE POSITIVE AND NEGATIVE BATTERY LEADS. THIS WILL DAMAGE THE CONTROL.
TO CHANGE MOTOR DIRECTION, INTERCHANGE THE POSITIVE AND NEGATIVE ARMATURE LEADS.
Refer to the wiring diagrams below for proper connection of DC Voltage, Armature, and Speedpot wiring to the control.
CAUTION !! TURN POWER OFF WHILE MAKING CONNECTIONS .
To properly adjust the CURRENT LIMIT setting, a DC ammeter should be placed in series with the armature line. This meter can
be removed after the control is adjusted.
2
(continued)
Loading...