Page 1
User’s Guide
Shop online at
omega.com
e-mail: info@omega.com
For latest product manuals:
www.omegamanual.info
ZW-ED
zw Series Wireless End Device
TM
Page 2
omega.com info@omega.com
Servicing North America:
U.S.A. Omega Engineering, Inc.
Headquarters: 800 Connecticut Ave. Suite 5N01, Norwalk, CT. 06854
Toll-Free: 1-800-826-6342 (USA & Canada only) Customer
Service: 1-800-622-2378 (USA & Canada only)
Engineering Service: 1-800-872-9436 (USA & Canada only)
Tel: (203) 359-1660 Fax: (203) 359-7700
e-mail: info@omega.com
For Other Locations Visit omega.com/worldwide
The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves
the right to alter specifications without notice.
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Table of Contents
NOTES, WARNINGS AND CAUTIONS ..................................................................................................................... 3
PART 1: INTRODUCTION ...................................................................................................................................... 4
SAFETY AND EMC CONSIDERATIONS .................................................................................................................................................................4
ESD Warning ................................................................................................................................................ 4
EMC Considerations ...................................................................................................................................... 4
BEFORE YOU BEGIN ..............................................................................................................................................................................................4
Inspecting Your Shipment: ............................................................................................................................ 4
Manuals / Software ...................................................................................................................................... 4
INCLUDED WITH YOUR ZW-REC ......................................................................................................................... 5
DESCRIPTION .........................................................................................................................................................................................................6
PART 2: HARDWARE ............................................................................................................................................ 7
ZW-ED DIAGRAM ................................................................................................................................................................................................7
DIP SWITCHES .......................................................................................................................................................................................................8
Setting the Network ID: ................................................................................................................................ 8
Setting the Device ID: ................................................................................................................................... 9
POWER BUTTON ................................................................................................................................................................................................ 11
DIMENSIONS AND MOUNTING......................................................................................................................................................................... 11
PART 3: INITIAL SETUP ....................................................................................................................................... 12
ANTENNA WARNING ......................................................................................................................................................................................... 12
CHOOSING A WIRELESS NETWORK ID ................................................................................................................. 12
CHOOSING A DEVICE ID .................................................................................................................................. 12
CONNECTING YOUR SENSORS ........................................................................................................................................................................... 12
POWERING THE UNIT ........................................................................................................................................................................................ 14
Batteries .................................................................................................................................................... 14
Coin Cell ..................................................................................................................................................... 14
Line Power ................................................................................................................................................. 15
START UP AND ENUMERATION ........................................................................................................................................................................ 15
PART 4: SPECIFICATIONS .................................................................................................................................... 16
WIRELESS COMMUNICATIONS ......................................................................................................................................................................... 16
POWER ............................................................................................................................................................................................................................................... 16
Input Power ............................................................................................................................................... 16
Batteries (Included): ................................................................................................................................... 16
Safety Qualified AC Power Adaptor (Optional): ........................................................................................... 16
ENVIRONMENTAL ............................................................................................................................................................................................... 16
GENERAL ............................................................................................................................................................................................................. 16
BATTERY LIFE ...................................................................................................................................................................................................... 16
POWER CONNECTOR (OPTIONAL) ...................................................................................................................... 16
APPENDIX A: RF TOPICS ..................................................................................................................................... 17
RF Channel Selection .................................................................................................................................. 17
Signal Strength Indicator ............................................................................................................................ 17
Maximizing Range ...................................................................................................................................... 18
APPENDIX B: WIRELESS CERTIFICATIONS ........................................................................................................... 19
FEDERAL COMMUNICATION COMMISSION INTERFERENCE STATEMENT ........................................................................................................... 19
INDUSTRY CANADA STATEMENT.............................................................................................................................................................................. 19
CE STATEMENT .......................................................................................................................................................................................................... 19
APPENDIX C: SAFETY & REGULATORY COMPLIANCE .......................................................................................... 20
Safety: ....................................................................................................................................................... 20
EMC ........................................................................................................................................................... 20
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Radio ......................................................................................................................................................... 20
CE .............................................................................................................................................................. 20
FCC / IC: ..................................................................................................................................................... 20
FCC Radiation Exposure Statement: ............................................................................................................ 20
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NOTES, WARNINGS and CAUTIONS
Information that is especially important to note is identified by the following labels:
• NOTE
• WARNING or CAUTION
• IMPORTANT
• TIP
NOTE: Provides you with information that is important to successfully setup and
use the ZW-ED Wireless End Device.
CAUTION or WARNING: Tells you about the risk of electrical shock.
CAUTION, WARNING or IMPORTANT: Tells you of circumstances or practices
that can affect the instrument’s functionality and must refer to accompanying
documents.
TIP: Provides you helpful hints.
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PART 1: INTRODUCTION
Safety and EMC Considerations
ESD Warning:
Warning:
The following parts of the unit are ESD sensitive:
•
Antenna
•
LCD display
•
Metal connectors for signal and power
•
Metal body of sensor probes
EMC Considerations:
•
Whenever EMC is an issue, always use shielded cables.
•
Never run signal and power wires in the same conduit.
•
Use twisted-pair wires for differential signal connections.
•
Install Ferrite Bead(s) on signal wires close to the instrument if EMC problems
persist.
•
Failure to follow all instructions and warnings may result in injury!
Before You Begin
Inspecting Your Shipment:
Remove the packing slip and verify that you have received everything listed. Inspect
the container and equipment for signs of damage as soon as you receive the shipment.
Note any evidence of rough handling in transit. Immediately report any damage to the
shipping agent. The carrier will not honor damage claims unless all shipping material is
saved for inspection. After examining and removing the contents, save the packing
material and carton in the event reshipment is necessary.
If you need assistance, please contact the Customer Service Department nearest
you.
Manuals / Software:
The latest User Manual as well as free software including iConnect and Omega
Dashboard are available at the website listed on the cover page of this manual.
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Included with Your ZW-REC
Figure 1.1: ZW-ED Included Items
•
ZW-ED Wireless End Device
•
2.4GHz Antenna
•
Mounting Kit including screws, anchors, mounting bracket and feet.
•
CR2032 Battery (Pre-Installed)
•
2x C Cell Batteries
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Description
The new, high-performance, long range, OMEGA
TM
ZW-ED wireless End Device
provides robust wireless environmental and process monitoring. The ZW-ED transmits
to a Wireless Receiver, such as the new ZW-REC. The ZW-REC provides web-based
monitoring of all of OMEGA’s IEEE 802.15.4 compatible Wireless End Devices.
The ZW-ED is IEEE 802.15.4 compliant and operates at 2.4 GHz. It communicates
over distances up to 1000m1 (3280'). The ZW-ED monitors and transmits Temperature,
Humidity, Light and Barometric Pressure. OMEGA offers a wide variety of compatible
sensors to suit every application.
The ZW-ED can run off of 2 Cell Batteries for up to 7 years. For applications that
require high update rates, or even longer up time, an optional AC adaptor is available.
The ZW-ED also offers strong data assurance. The receipt of each reading is confirmed
by the Receiver. If communication with the Receiver is lost the ZW-ED continues to
record readings and transmits them the next time you connect to the network. Even if
the ZW-ED loses power, the built in Real Time Clock (RTC) and RTC backup battery
keep a consistent time base.
The ZW-ED is designed to communicate with the all new ZW-REC. The ZW-REC
offers greatly expanded functionality over previous wireless receivers. The ZW-REC
can connect to up to 128 End Devices at once. The built-in web server supports
encryption to protect your sensitive data. The ZW-REC can also wirelessly update
firmware for the ZW-ED and Compatible Sensors.
The ZW-REC is designed to require no software to setup and run. A standard web
browser can be used to monitor and chart all sensor readings. The browser can also be
used for all configuration of the ZW-ED. Firmware updates for the ZW-ED and
compatible sensors can also all be loaded directly from the web browser.
Each ZW-REC receiver can support up to 128 ZW-ED End Devices and up to 8
receivers can be setup in one area allowing for networks of up to 1028 total End
Devices. For large networks the Omega Dashboard web server software can be used to
allow the monitoring of devices connected to different receivers from a single webpage.
1
Without obstructions or interferences
2
Battery life varied with update rate. See Battery Power Section.
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PART 2: HARDWARE
ZW-ED Diagram
Figure 2.1 – ZW-ED Diagram
Table 2.1 – ZW-ED Diagram
1
Power Button
8
CR2032 Clock Backup Battery
2
Transmit LED
9
Serial Number
3
Mounting Holes (x4)
10
User Configuration Label
4
C Cell Battery Holders
11
2.4GHz Antenna
5
5 – 36VDC / 24VAC Power Connector
12
Hinge
6
M12 Digital Probe Connector
13
LCD (Optional)
7
Lid Screw
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DIP Switches
Figure 2.2 – ZW-ED DIP Switch Detail
The ZW-ED has two banks of DIP switched located near the battery holder, inside
of the unit, for easy configuration.
Figure 2.2
shows a close up view of the switches. To
change the DIP switches, use a tweezer or small screwdriver to gently push the switch.
Do not apply excessive force.
Setting the Network ID:
The set of 4 switches, labeled Network ID in
Figure 2.2,
set the Network ID. The
Network ID (or NID) identifies which Receiver the ZW-ED will communicate with. If
there are multiple Receivers deployed in the same area each one must have a unique
NID. Make sure the same NID is selected on each of the End Devices you wish to
monitor from a single Receiver. Record the NID in the Net Addr. field of the User
Configuration Label for future reference. (See
Figure 2.1.)
Table 2.2 – Network ID
Caution:
The NID may be set with a different set of switches on your Receiver.
Please refer to your Receiver user manual to determine which switches
correspond to the NID.
Switch
NID
PID
8 7 6 5 OFF
OFF
OFF
OFF
0
13106
OFF
OFF
OFF
ON
1
13107
OFF
OFF
ON
OFF
2
13108
OFF
OFF
ON
ON
3
13109
OFF
ON
OFF
OFF
4
13110
OFF
ON
OFF
ON
5
13111
OFF
ON
ON
OFF
6
13112
OFF
ON
ON
ON
7
13113
Switch
NID
PID
8 7 6 5 OFF
OFF
OFF
OFF
8
13114
ON
OFF
OFF
ON 9 13115
ON
OFF
ON
OFF
10
13116
ON
OFF
ON
ON
11
13117
ON
ON
OFF
OFF
12
13118
ON
ON
OFF
ON
13
13119
ON
ON
ON
OFF
14
13120
ON
ON
ON
ON
15
13121
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Setting the Device ID:
The set of 8 switches, labeled Device ID in
Figure 2.2
, set the Device ID. The
Device ID (or DID) uniquely identifies each ZW-ED to its Receiver. If there are multiple
End Devices connected to a Receiver each one must have a unique DID. The ZW-ED
supports Device IDs 0 to 127. Refer to
Table 2.3
and
Table 2.4
for the correct switch
settings for each DID. Record the DID in the Unit Addr. field of the User Configuration
Label for future reference. (See
Figure 2.1.)
Table 2.3 – Device ID (0 – 63)
Switch
DID
7 6 5 4 3 2 1 OFF
OFF
OFF
OFF
OFF
OFF
OFF 0
OFF
OFF
OFF
OFF
OFF
OFF
ON 1
OFF
OFF
OFF
OFF
OFF
ON
OFF 2
OFF
OFF
OFF
OFF
OFF
ON
ON 3
OFF
OFF
OFF
OFF
ON
OFF
OFF 4
OFF
OFF
OFF
OFF
ON
OFF
ON 5
OFF
OFF
OFF
OFF
ON
ON
OFF 6
OFF
OFF
OFF
OFF
ON
ON
ON 7
OFF
OFF
OFF
ON
OFF
OFF
OFF 8
OFF
OFF
OFF
ON
OFF
OFF
ON 9
OFF
OFF
OFF
ON
OFF
ON
OFF
10
OFF
OFF
OFF
ON
OFF
ON
ON
11
OFF
OFF
OFF
ON
ON
OFF
OFF
12
OFF
OFF
OFF
ON
ON
OFF
ON
13
OFF
OFF
OFF
ON
ON
ON
OFF
14
OFF
OFF
OFF
ON
ON
ON
ON
15
OFF
OFF
ON
OFF
OFF
OFF
OFF
16
OFF
OFF
ON
OFF
OFF
OFF
ON
17
OFF
OFF
ON
OFF
OFF
ON
OFF
18
OFF
OFF
ON
OFF
OFF
ON
ON
19
OFF
OFF
ON
OFF
ON
OFF
OFF
20
OFF
OFF
ON
OFF
ON
OFF
ON
21
OFF
OFF
ON
OFF
ON
ON
OFF
22
OFF
OFF
ON
OFF
ON
ON
ON
23
OFF
OFF
ON
ON
OFF
OFF
OFF
24
OFF
OFF
ON
ON
OFF
OFF
ON
25
OFF
OFF
ON
ON
OFF
ON
OFF
26
OFF
OFF
ON
ON
OFF
ON
ON
27
OFF
OFF
ON
ON
ON
OFF
OFF
28
OFF
OFF
ON
ON
ON
OFF
ON
29
OFF
OFF
ON
ON
ON
ON
OFF
30
OFF
OFF
ON
ON
ON
ON
ON
31
Switch
DID
7 6 5 4 3 2 1 OFF
ON
OFF
OFF
OFF
OFF
OFF
32
OFF
ON
OFF
OFF
OFF
OFF
ON
33
OFF
ON
OFF
OFF
OFF
ON
OFF
34
OFF
ON
OFF
OFF
OFF
ON
ON
35
OFF
ON
OFF
OFF
ON
OFF
OFF
36
OFF
ON
OFF
OFF
ON
OFF
ON
37
OFF
ON
OFF
OFF
ON
ON
OFF
38
OFF
ON
OFF
OFF
ON
ON
ON
39
OFF
ON
OFF
ON
OFF
OFF
OFF
40
OFF
ON
OFF
ON
OFF
OFF
ON
41
OFF
ON
OFF
ON
OFF
ON
OFF
42
OFF
ON
OFF
ON
OFF
ON
ON
43
OFF
ON
OFF
ON
ON
OFF
OFF
44
OFF
ON
OFF
ON
ON
OFF
ON
45
OFF
ON
OFF
ON
ON
ON
OFF
46
OFF
ON
OFF
ON
ON
ON
ON
47
OFF
ON
ON
OFF
OFF
OFF
OFF
48
OFF
ON
ON
OFF
OFF
OFF
ON
49
OFF
ON
ON
OFF
OFF
ON
OFF
50
OFF
ON
ON
OFF
OFF
ON
ON
51
OFF
ON
ON
OFF
ON
OFF
OFF
52
OFF
ON
ON
OFF
ON
OFF
ON
53
OFF
ON
ON
OFF
ON
ON
OFF
54
OFF
ON
ON
OFF
ON
ON
ON
55
OFF
ON
ON
ON
OFF
OFF
OFF
56
OFF
ON
ON
ON
OFF
OFF
ON
57
OFF
ON
ON
ON
OFF
ON
OFF
58
OFF
ON
ON
ON
OFF
ON
ON
59
OFF
ON
ON
ON
ON
OFF
OFF
60
OFF
ON
ON
ON
ON
OFF
ON
61
OFF
ON
ON
ON
ON
ON
OFF
62
OFF
ON
ON
ON
ON
ON
ON
63
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Table 2.4 – Device ID (64 - 127)
Switch
DID
7 6 5 4 3 2 1 ON
OFF
OFF
OFF
OFF
OFF
OFF
64
ON
OFF
OFF
OFF
OFF
OFF
ON
65
ON
OFF
OFF
OFF
OFF
ON
OFF
66
ON
OFF
OFF
OFF
OFF
ON
ON
67
ON
OFF
OFF
OFF
ON
OFF
OFF
68
ON
OFF
OFF
OFF
ON
OFF
ON
69
ON
OFF
OFF
OFF
ON
ON
OFF
70
ON
OFF
OFF
OFF
ON
ON
ON
71
ON
OFF
OFF
ON
OFF
OFF
OFF
72
ON
OFF
OFF
ON
OFF
OFF
ON
73
ON
OFF
OFF
ON
OFF
ON
OFF
74
ON
OFF
OFF
ON
OFF
ON
ON
75
ON
OFF
OFF
ON
ON
OFF
OFF
76
ON
OFF
OFF
ON
ON
OFF
ON
77
ON
OFF
OFF
ON
ON
ON
OFF
78
ON
OFF
OFF
ON
ON
ON
ON
79
ON
OFF
ON
OFF
OFF
OFF
OFF
80
ON
OFF
ON
OFF
OFF
OFF
ON
81
ON
OFF
ON
OFF
OFF
ON
OFF
82
ON
OFF
ON
OFF
OFF
ON
ON
83
ON
OFF
ON
OFF
ON
OFF
OFF
84
ON
OFF
ON
OFF
ON
OFF
ON
85
ON
OFF
ON
OFF
ON
ON
OFF
86
ON
OFF
ON
OFF
ON
ON
ON
87
ON
OFF
ON
ON
OFF
OFF
OFF
88
ON
OFF
ON
ON
OFF
OFF
ON
89
ON
OFF
ON
ON
OFF
ON
OFF
90
ON
OFF
ON
ON
OFF
ON
ON
91
ON
OFF
ON
ON
ON
OFF
OFF
92
ON
OFF
ON
ON
ON
OFF
ON
93
ON
OFF
ON
ON
ON
ON
OFF
94
ON
OFF
ON
ON
ON
ON
ON
95
Switch
DID
7 6 5 4 3 2 1 ON
ON
OFF
OFF
OFF
OFF
OFF
96
ON
ON
OFF
OFF
OFF
OFF
ON
97
ON
ON
OFF
OFF
OFF
ON
OFF
98
ON
ON
OFF
OFF
OFF
ON
ON
99
ON
ON
OFF
OFF
ON
OFF
OFF
100
ON
ON
OFF
OFF
ON
OFF
ON
101
ON
ON
OFF
OFF
ON
ON
OFF
102
ON
ON
OFF
OFF
ON
ON
ON
103
ON
ON
OFF
ON
OFF
OFF
OFF
104
ON
ON
OFF
ON
OFF
OFF
ON
105
ON
ON
OFF
ON
OFF
ON
OFF
106
ON
ON
OFF
ON
OFF
ON
ON
107
ON
ON
OFF
ON
ON
OFF
OFF
108
ON
ON
OFF
ON
ON
OFF
ON
109
ON
ON
OFF
ON
ON
ON
OFF
110
ON
ON
OFF
ON
ON
ON
ON
111
ON
ON
ON
OFF
OFF
OFF
OFF
112
ON
ON
ON
OFF
OFF
OFF
ON
113
ON
ON
ON
OFF
OFF
ON
OFF
114
ON
ON
ON
OFF
OFF
ON
ON
115
ON
ON
ON
OFF
ON
OFF
OFF
116
ON
ON
ON
OFF
ON
OFF
ON
117
ON
ON
ON
OFF
ON
ON
OFF
118
ON
ON
ON
OFF
ON
ON
ON
119
ON
ON
ON
ON
OFF
OFF
OFF
120
ON
ON
ON
ON
OFF
OFF
ON
121
ON
ON
ON
ON
OFF
ON
OFF
122
ON
ON
ON
ON
OFF
ON
ON
123
ON
ON
ON
ON
ON
OFF
OFF
124
ON
ON
ON
ON
ON
OFF
ON
125
ON
ON
ON
ON
ON
ON
OFF
126
ON
ON
ON
ON
ON
ON
ON
127
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Power Button
The Power Button is located on the top of the ZW-ED. (See
Figure 2.1
.) It allows for
rebooting and shutting down the ZW-ED. You may need to reboot the ZW-ED to have it
rejoin the network, if your Network ID, Device ID, Receiver, or Probe has changed, or if
a different RF Frequency is selected. To reset the ZW-ED, quickly press the power
button. When released the ZW-ED remunerates. The unit updates the Network ID and
Device ID, detects connected sensors, and searched for a Receiver.
Holding the reset switch for longer than 3 seconds will turn off the ZW-ED. When
holding the reset switch the blue LED turns on. When the blue LED turns off release the
switch and the unit will be powered off. Pressing the switch again will turn the unit back
on. Remove the Alkaline Batteries before long term storage of the ZW-ED.
Dimensions and Mounting
The ZW-ED includes all required hardware for mounting. To mount the ZW-ED,
position unit where required. Mark the location of the top center of the unit. Refer to
Figure 2.3
to mark and drill four pilot holes as indicated. Use the included drywall
anchors if needed. Open the lid of the ZW-ED to access the mounting points. Use the
included screws to secure the ZW-ED.
Figure 2.3 – Mounting Dimensions
•
When mounting the unit be sure to leave room on the top to access the Power
button and on the bottom and side for the Probe and Antenna.
•
Mount the unit away from any large metal obstructions such as posts, catwalks,
or large machinery.
•
For best wireless range do not co-locate the ZW-ED with other 2.4GHz wireless
equipment such as wireless routers or access points.
•
For best wireless range elevate the ZW-ED and keep a direct line of sight the
Receiver.
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PART 3: Initial Setup
This section guides you through the setup of your ZW-ED. Please do not power on
the unit until instructed. Ensure your Receiver is set up before setting up your ZW-ED.
You will need to know the Network ID of your Receiver before the ZW-ED can be set
up. If you power on your ZW-ED before your receiver is setup and running, you may
need to reset it to join the network.
Antenna Warning
Before powering up the ZW-ED ensure the supplied antenna is properly installed.
Running the ZW-ED without an antenna, or with an unapproved antenna, may cause
damage to the device and/or cause operation outside of regulatory compliance. Omega
Engineering accepts no liability and issues no warranty for devices operated improperly.
Choosing a Wireless Network ID
The Wireless Network ID (NID) selects which Receiver the ZW-ED communicates
with. Selected the NID using the 4 DIP switches found inside the unit next to the battery
holder. See
Section 2.2
for detailed instructions. If you are adding an End Device into
an existing wireless sensor installation, first determine which Network ID your existing
Receiver is using and use the same settings. Use
Table 2.2
to determine the correct
DIP switch settings for the ZW-ED.
If this is a new installation with only one Receiver it is recommended to use the
default NID of 0. All ZW-EDs ship with a default NID of 0. If this installation requires
multiple Receivers, ensure that each Receiver has a unique NID.
Record the NID in the Net. Addr. field of User Configuration Label for easy
reference in the future.
Choosing a Device ID
The Device ID (DID) uniquely identifies your ZW-ED on your wireless network. No
two End Devices on your network may have the same Device ID and Network ID. Your
ZW-ED comes preconfigured to use DID 0. If this is a new network, it is suggested you
start assigning your Device IDs sequentially. If this ZW-ED will be added to a current
deployment be sure to check for existing DIDs before assigning a new one. Use Table
2.3 to determine the correct DIP switch settings.
Record the DID in the Unit Addr. field of User Configuration Label for easy
reference in the future.
For large deployments it is recommended that you keep a list of Device IDs and
Network IDs currently deployed to ensure devices are not misconfigured.
Connecting your Sensors
The ZW-ED works with a wide variety of sensors. Most sensors come packaged in a
probe and each probe is suited to different applications. Some probes may contain
multiple sensors. The ZW-ED automatically detects connected sensors on power up
and transmits that data to the Receiver. No additional configuration is required.
Table
3.1
provides a partial list of supported digital probes. These digital probes may be
directly connected to the M12 Digital Probe Connector. (See
Figure 2.1
.) An extension
cable may be used with digital probes if desired.
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Table 3.1 – Compatible Probes
Probe
Sensor
Type
Smart
Sensor
Description
zTP1-P
T
No
Stick probe with 10’ Cable
zTP2-P
T
No
Lug Mount probe with 10’ Cable
zTHP-P
T, H
No
6” Industrial Probe with 10’ Cable
Temperature / Humidity
zTHP2-P
T, H
No
3” Industrial Probe
Temperature / Humidity
zBTHP-P
T, H, B
No
6” Industrial Probe with 10’ Cable
Temperature / Humidity / Barometric Pressure
zBTP-P
T, B
No
6” Industrial Probe with 10’ Cable
Temperature Barometric Pressure
BTH-SP-X-Y
T, H, B
Yes
3” Industrial Probe
Temperature / Humidity / Barometric Pressure
Order Options:
X # Desired Simultaneous Readings
Y -- Standard 3” Probe
BH Bulk Head Mount Probe
BTHL-SP-X
T, H,
B, L
Yes
3” Industrial Probe
Temperature / Humidity / Barometric Pressure /
Light
Order Options:
X # Desired Simultaneous Readings
Probe Installation
To install or change a probe, first power
down the ZW-ED by holding the Power
Button for 3 seconds. See
Section 2.3
for
more details. To remove a probe, grasp the
metal knurl only and turn it in a counter
clockwise direction. DO not rotate the probe
body.
When installing a new probe or cable
take note of the alignment key in the
connector. Align this key with the keyway in
the mating connector on the ZW-ED. The
keyway is located closest to the cover of the
ZW-ED. See
Figure 3.1
for more details.
Turn the metal knurl of the probe in a
Figure 3.1 – Digital Probe Connector
clockwise direction while leaving the probe body stationary. Ensure that the probe is
inserted to the base of the knurl to maintain a NEMA 41 rating on the ZW-ED.
Caution:
Do not rotate the body of the probe or cable. Do not use pliers, vice
grips or other tools on probes. Hand tighten only.
1
Probes many not be NEMA 4 rated. NEMA 4 Rating applies only to ZW-ED.
Page 16
14 | P a g e
Powering the Unit
Once the NID and DID are set and the Antenna and Probe are installed the ZW-ED
may be powered on.
The ZW-ED is powered using low cost Alkaline C cell batteries, the external M8
connector or both. The ZW-ED automatically switches from the internal batteries to the
external power if available. If the external power is removed, the ZW-ED switches back
to the internal batteries.
Figure 3.2 – Battery Installation
Batteries
To install the batteries, open the ZW-ED and unscrew the lid screw using a Philips
head screwdriver. The battery orientation is marked on the battery holders and is shown
in
Figure 3.2
. Install the supplied Alkaline C Cell batteries as indicated.
To remove the batteries, insert a screw driver under the battery and gently loosen it.
Remove the battery on the right first to make room to remove the remaining battery.
Caution:
Use only 1.5V alkaline batteries in the ZW-ED. Other battery
chemistries may damage your ZW-ED or lead to reduced battery life.
Coin Cell
The ZW-ED comes with a CR2032
Lithium Coin cell battery pre-installed.
This battery keeps the real time clock for
the ZW-ED running even when the unit is
not powered and has an expected life time
of more than 10 years under room
temperature conditions. If it needs to be
replaced, carefully remove the battery
from the holder.
Caution:
Do not use conductive
pliers or other grasping tools that
may short the battery terminals.
Figure 3.3 – Coin Cell Holder
Page 17
15 | P a g e
Insert a new battery taking note of the proper orientation as shown in
Figure 3.3
.
The positive battery terminal contacts the large terminal and faces towards the top of
the ZW-ED.
Line Power
The ZW-ED may also be powered using line power. The Power Connector can
accept 5V
DC
to 36V
DC
and 24V
AC.
An optional Safety Qualified AC adaptor1 is available
to simplify installation. If you are supplying your own power for the ZW-ED, a M8 Field
Installable Connector is available. A soldering iron is required to use the M8 Field
Connector. Refer to
Figure 3.4
for the correct wiring for the ZW-ED.
Figure 3.4- Power Connector
To install an external power connector, first remove the dust cap on the ZW-ED
Power Connector. Align the sockets in the connector with the pins on the ZW-ED. Insert
the connector and rotate the metal knurl clockwise while holding the connector body
steady. Ensure the connector is tight. The connector should be firmly mated to maintain
NEMA 4 ingress protection. Some exposed threads are normal when the connector if
mated.
Caution:
Do not rotate the body connector. Do not use pliers, vice grips or other
tools. Hand tighten only.
Start Up and Enumeration
The ZW-ED starts automatically when power is applied. On power up, the ZW-ED
reads the Network ID and Device ID, detects any connected sensors, and establishes a
link to the Receiver. The blue link indicator LED flashes while the ZW-ED searches for a
Receiver. Once communications are established, the LED will flash quickly and turn off.
The LED will flash again each time a new reading is transmitted.
If the LED does not stop blinking it indicates the ZW-ED cannot establish a
connection to the Receiver. Check that the Receiver is on and configured correctly.
Check that the Network ID on both the ZW-ED and the Receiver are the same. After
making any changes, press the Power Button on the top of the unit to reset the ZW-ED
and force it to rescan for the Receiver.
Once a link has been established, close the lid of the ZW-ED and tighten the lid
screw. To maintain a NEMA 4 rating, make sure the lid is flush with the body and does
not show any gaps. The ZW-ED is now ready for use. Refer to your Receiver user
manual for instruction on how to view readings, change the measurement frequency
and log data.
1
Optional AC adaptor is not NEMA 4 rated.
Page 18
16 | P a g e
PART 4: SPECIFICATIONS
Wireless Communications
Standard:
IEEE 802.15.4, DSSS
Frequency:
2.4 GHz (2400 to 2483.5MHz), 16 channels
Network Topology: Star topology
Transmit Power: 9.5dBm
Receiver Sensitivity: -96dBm
Range:
Up to 1000 m (3280')
1
Power
Input Power:
Input Voltage:
5 to 36 VDC, 24V
AC
+/- 10%
Input Power:
0.8 W maximum
Batteries (Included):
2x C-Cell Alkaline
1x CR2032 Coin Cell (RTC Backup Only)
Safety Qualified AC Power Adaptor (Optional):
Nominal Output:
5 V
DC,
@ 0.6 A
Input:
100 to 240 VAC, 50/60 Hz
Operating Temperature:
0 to 40°C (32 to 104°F)
Environmental
-18 to 55°C (0 to 130°F)
90% RH non-condensing
NEMA 4
General
Agency Approvals:
ECCN 5A992, EMC 2014/30/EU
LVD 2014/35/EU, RED 2014/53/EU
Software:
Compatible with the OMEGA
TM
Dashboard
Battery Life
Update Time
Estimated Battery Life
10 Seconds
2.5 Years
30 Seconds
5 Years
>60 Seconds
Up to 7 Years
Power Connector (Optional)
Operating Temperature:
-25 to 90°C (-13 to 194°F)
Allowable Cable Diameter:
3.5mm to 5.0mm
Sealing:
IP 67 when mated
1 Without obstructions or interference.
Page 19
17 | P a g e
APPENDIX A: RF Topics
This section discusses some topics to ensure the best RF coverage range.
RF Channel Selection
The 802.15.4 wireless standard uses 16 RF channels numbered 11 through 26.
Each channel has a bandwidth of 2MHz and channels are separated by 5MHz. When a
ZW-ED is powered on it automatically searches for a Receiver with the same Network
ID by scanning each RF channel. The Receiver dictates the RF channel the ZW-ED will
use. You may choose to manually select your RF Channel at the Receiver. See you
Receiver User Manual for more information.
You may want to manually select an RF channel if you are running multiple
receivers in one area. While multiple Receivers can coexist on the same RF channel,
selecting different channels is recommended. Using separate RF channels will reduce
potential interference between systems. This is particularly true for large deployments.
Wi-Fi networks may also create interference with the ZW-ED. Wi-Fi networks
operate on fixed frequencies with channels occupying 20MHz or 40MHz of bandwidth.
While there are many Wi-Fi Channels there are only a few non-overlapping channels
that are generally used.
Figure A.1
shows the 802.15.4 channels mapped against the
occupied bandwidth of the most commonly used Wi-Fi Channels in North America and
Europe. If you know what WiFi channels are currently in use, select an 802.15.4
channel that does not overlap with it to reduce interference.
Figure A.1 – Global Frequency Chart
Signal Strength Indicator
When the ZW-ED transmits, it reports its Received Signal Strength to the Receiver.
This reading can be viewed on your Receiver and indicates how well the ZW-ED can
hear the Receiver. The received signal strength is important because each transmission
sent by the ZW-ED must be confirmed by the Receiver. If the ZW-ED does not receive
a confirmation it will retry sending the data until successful.
The ZW-ED has a receive sensitivity of -96dBm or better. It is recommended that
the received signal be at least -86dBm on average to maintain reliable communications.
In most cases this means that the Signal Strength reading should be 15% to 20%.
Figure A.2
shows the rough mapping from Received Power to Signal Strength. Receive
power is measured in dBm which is a logarithmic term. For every 10dBm increase in
receive power the actual power is increased by 10 times.
If the wireless link is weak the ZW-ED will need to re-transmit often which lowers
its battery life. Use the Diagnostic page on your Receiver to view the Signal
Strength of the ZW-ED and reposition it if necessary.
Page 20
18 | P a g e
Signal Strength vs Received Power
100
90
80
70
60
50
40
30
20
10
0
-110 -100 -90
-80
-70
-60
-50
-40
-30
-20
-10
Power [dBm]
Figure A.2 – Received Power Chart
Maximizing Range
Under favorable conditions the ZW-ED can achieve a, line of sight, wireless link
distance of up to 1000m. Generally, most indoor applications will not be able to achieve
these distances, although steps can be taken to maximize range. Ensure the Receiver
and End Device are located away from large obstacles and other RF sources such as
Wireless Access points and microwaves. Keep objects clear of the zone between the
End Device and Receiver. Metal objects, walls, and cubical partitions will all significantly
reduce the signal strength.
The antenna provided with the ZW-ED is a dipole. Care must be taken in the
positioning of the antenna to achieve the best possible range. The gain of the antenna
is lower along the axis of the antenna. Do not point the ZW-ED antenna in the direction
of the Receiver. When possible, the ZW-ED antenna should be parallel to the Receiver
antenna.
Keep the antenna away from dense or metallic structures. Metallic structures should
be kept away by at least 0.8" (2 cm), although 2.4" (6 cm) is recommended. Objects too
close to the antenna may screen the ZW-ED from the Receiver. Reflections off nearby
objects can also cause destructive interference reducing received signal strength.
For long distance connections the ZW-ED and the Receiver should be elevated to
keep the signal from being attenuated by the ground. Elevate each device by at least
0.6 meters above the ground for each 100 meters or separation. It is best to keep this
same clearance distance to walls, ceilings and other obstructions as well.
Signal Strength [%]
Page 21
19 | P a g e
APPENDIX B: Wireless Certifications
Federal Communication Commission Interference Statement
To comply with FCC radio frequencies (RF) exposure limits, dipole antennas
should be located at a minimum 7.9" (200mm) or more from the body of all
persons.
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) This device may not cause harmful interference, and (2)
this device must accept any interference received, including interference that may
cause undesired operation.
This equipment has been tested and found to comply with the limits of a Class B
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a residential environment. This equipment generates, uses, and radiates
radio frequency energy, and if not installed and used in accordance with the
instructions, may cause harmful interference. However, there is no guarantee that
interference will not occur. If this equipment does cause interference to radio or
television reception, which can be determined by turning the equipment off and on, the
user is encouraged to correct the interference by one of the following measures:
•
Reorient or relocate the receiving antenna.
•
Increase separation between the equipment and receiver.
•
Connect the equipment to an outlet on a circuit different from which the receiver
is connected.
•
Consult dealer or an experienced radio/TV technician.
Industry Canada Statement
This device has been designed to operate with antennas having a maximum gain
of 2.2 dBi. Antennas having a gain greater than 2.2 dBi are strictly prohibited for use
with this device. The required antenna impedance is 50 ohms.
Singapore
CE Statement
The following alert sign indicates that there are restrictions on usage of the
equipment in regard to power limitations on Equivalent Isotropic Radiated
Power (EIRP) levels in the European Community.
The Following Are User Restrictions:
•
Combinations of power levels and antennas resulting in a radiated power level
above 10 mW - EIRP for Direct Sequence Spectrum (DSSS) devices are
considered as not compliant and are not allowed for use within the European
Community and other countries that have adopted the European R&TTE
directive 2014/53/EU or the CEPT recommendation ERC/REC 70-03 or both.
•
This device has been designed to operate with antennas having a maximum
gain of 2.2 dBi. Antennas having a gain greater than 2.2 dBi are strictly
prohibited for use with this device. The required antenna impedance is 50 ohms.
Le présent appareil est conforme aux CNR
d'Industrie Canada applicables aux appareils radio
exempts de licence. L'exploitation est autorisée aux
deux conditions suivantes : (1) l'appareil ne doit
pas produire de brouillage, et (2) l'utilisateur de
l'appareil doit accepter tout brouillage
radioélectrique subi, même si le brouillage est
susceptible d'en compromettre le fonctionnement
This device complies with Industry Canada
license-exempt RSS standard(s). Operation is
subject to the following two conditions: (1) this
device may not cause interference, and (2) this
device must accept any interference, including
interference that may cause undesired operation
of the device.
Page 22
20 | P a g e
APPENDIX C: SAFETY & REGULATORY COMPLIANCE
Safety:
EN 61010-1 3
rd
Edition
EMC:
EN 61326-1:2013
Radio:
EN 300 328 V1.8.1:2012-04
CE:
The product herewith complies with the essential requirements and other relevant
provisions of the Radio Equipment Directive 2014/53/EU, the EMC Directive
2014/30/EU, and the Low Voltage Directive 2014/35/EU, and carries the CE-marking
accordingly.
The following CE Mark
is affixed to this equipment.
The CE declaration is available at the website listed on the cover page of this
manual.
FCC / IC:
Part 15C, Class DTS Intentional radiator
Contains TX FCC ID: TYOJN5168M5
Contains Industry Canada ID IC: 7438A-CYO5168M5
FCC Radiation Exposure Statement:
This portable equipment with its antenna complies with FCC’s RF radiation
exposure limits set forth for an uncontrolled environment. To maintain compliance,
follow the instructions below;
1. This transmitter must not be co-located or operating in conjunction with any other
antenna or transmitter.
2. Avoid direct contact to the antenna or keep it to a minimum while using this
equipment.
Page 23
WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period
of 25 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace period
to the normal two (2) year product warranty to cover handling and shipping time. This ensures that
OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon
examination by OMEGA, if the unit
is
found to be defective, it will be repaired or replaced at no charge.
OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including
but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair,
or unauthorized modification. This WARRANTY
is
VOID if the unit shows evidence of having been tampered
with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat, moisture
or vibration; improper specification; misapplication; misuse or other operating conditions outside of
OMEGA’s control. Components in which wear
is
not warranted, include but are not limited to contact
points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA
neither assumes responsibility for any omissions or errors nor assumes liability for any damages
that result from the use of its products in accordance with information provided by OMEGA, either
verbal or written. OMEGA warrants only that the parts manufactured by the company will be as
specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF
ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED
WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF
LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of
OMEGA with respect to this order, whether based on contract, warranty, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the component
upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or
special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or
activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility
as set forth in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify
OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the
Product(s) in such a manner.
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE
RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR)
NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING
DELAYS). The assigned AR number should then be marked on the outside of the return package and on any
correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit.
FOR WARRANTY RETURNS, please have the
following information available BEFORE contacting
OMEGA:
1. Purchase Order number under which the product
was PURCHASED,
2. Model and serial number of the product under
warranty, and
3. Repair instructions and/or specific problems
relative to the product.
FOR
NON-WARRANTY
REPAIRS, consult
OMEGA for current repair charges. Have
the following information available BEFORE
contacting OMEGA:
1. Purchase Order number to cover the COST
of the repair,
2. Model and serial number of the product, and
3. Repair instructions and/or specific problems
relative to the product.
OMEGA’s policy
is
to make running changes, not model changes, whenever an improvement
is
possible.
This
affords our
customers the latest in technology and engineering.
OMEGA is a tradem ark of OMEGA ENGINEERING, INC.
© Copyright 2019 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior
written consent of OMEGA ENGINEERING, INC.
Page 24
Where Do I Find Everything I Need for
Process Measurement and Control?
OMEGA…Of Course!
Shop online at omega.com
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