Omega WE20 User guide

WE20-CHD00-LE

Bulletin V-WE20

Series WE20 Buttery Valve

Specications - Installation and Operating Instructions

WE20-ETD04-LE-A

WE20-EDA06-LE WE20-CDA04-WP-AA07

The Series WE20 Buttery Valve is offered in lug or wafer body styles and is equipped

with a PTFE or EPDM liner. The most critical aspect of the Series WE20 Buttery

Valves is the cartridge seat design, which alleviates installation problems associated with common “dove tail design” seats. Valve torques are lower and more consistent

as the seat dynamics are not dependent on being coupled between two anges.

Precision machining of the disc and body allow the cartridge design to maintain a tighter disc to seat tolerance, providing a perfect low torque seal each and every time

the valve is cycled. The seat to disc seal is independent of ange support and capable

of full rated dead end service.

Actuators are directly mounted creating a compact assembly for tight spaces. Limit switches are able to be mounted directly to the valves allowing for remote position indication.

The Series WE20 can be congured with either an electric or pneumatic actuator.

Electric actuators are available in weatherproof or explosion-proof, a variety of supply voltages and two-position or modulating control. Two-position actuators use the supply voltage to drive the valve open or closed, while the modulating actuator accepts a 4-20 mA input for valve positioning. Actuators feature thermal overload protection and permanently lubricated gear train. The pneumatic double acting actuator uses an air supply to drive the valve open and closed. The actuator has two supply ports, with one driving the valve open and the other driving the valve closed. Spring return pneumatic actuators use the air supply to open the valve, and internally loaded springs return the valve to the closed position.

The pneumatic double acting actuator uses an air supply to drive the valve open and closed. The actuator has two supply ports with one driving the valve open and the other driving the valve closed. Spring return pneumatic actuators use the air supply to open the valve and internally loaded springs return the valve to the closed position. Also available is the SV3 solenoid valve to electrically switch the air supply pressure between the air supply ports for opening and closing the valve. Actuators are constructed of anodized and epoxy coated aluminum for years of corrosion free service.

SPECIFICATIONS VA LV E Service: Compatible liquids, gases, and

steam.

Body: 2-way, wafer or lug buttery. Line Sizes: 2 to 12˝. End Connections: Lug and water

pattern designed for anges that are

ANSI Class 125 (B16.1) and ANSI Class 150 (B16.5) dimension.

Pressure Limits: 225 psi (15.5 bar). Wetted Materials: Body Material: Ductile

iron; Disc: 316 SS; Seat: EPDM or PTFE; O-ring: EPDM; Stem: 410 SS. Temperature Limits: Disc: EPDM:

-50 to 250°F (-46 to 121°C); PTFE: 0 to 300°F (-18 to 149°C).

Bearings: Nylatron. Operator: 2 to 6˝ 10-position locking

hand lever; 8 to 12˝: manual gear.

ACTUATORS Pneumatic “DA” and “SR” Series Type: DA series is double acting and

SR series is spring return (rack and

pinion). Normal Supply Pressure: DA: 40 to 115 psi (2.7 to 7.9 bar); SR: 70 to 115 psi (4.8 to 7.9 bar). Maximum Supply Pressure: 120 psi (8.6 bar).

Air Connections: DA03 to DA11: 1/4˝ FNPT; SR03 to SR11: 1/4˝ FNPT.

Housing Material: Anodized aluminum body and epoxy coated aluminum end caps. Temperature Limits: -40 to 176°F (-40 to 80°C). Accessory Mounting: NAMUR standard.

WE20-CDA04-WP-NN08

Electric “TD” and “MD” Series Power Requirements: 110 VAC, 220

VAC or 24 VAC.

Power Consumption: See page 9. Cycle Time (per 90°): TD01 and MD01:

4 s; TD02 and MD02: 20 s; TD03 and MD03: 30 s; TD04 and MD04: 30 s; TD05 and MD05: 30 s; TD06 and MD06: 45 s; TD07 and MD07: 30 s.

Duty Rating: 85%. Enclosure Rating: NEMA 4X (IP67). Housing Material: Powder coated

aluminum. Temperature Limits: -22 to 140°F (-30 to 60°C).

Electrical Connection: 1/2˝ female NPT. Modulating Input: 4-20 mA. Standard Features: Manual override,

position indicator, and TD models come with two limit switches.

Electric “TH” and “MH” Series Power Requirements: 110 VAC, 220

VAC, 24 VAC or 24 VDC.

Power Consumption: See page 9. Cycle Time (per 90°): See page 9. Duty Rating: See page 9. Enclosure Rating: NEMA 7, designed

to meet hazardous locations: Class I, Group C & D; Class II, Group E, F & G; Division I & II. Housing Material: Powder coated aluminum. Temperature Limits: -22 to 140°F (-30 to 60°C).

Electrical Connection: 1/2˝ female NPT. Modulating Input: 4-20 mA. Standard Features: Position indicator

and two limit switches.

DWYER INSTRUMENTS, INC.

P.O. BOX 373 • MICHIGAN CITY, INDIANA 46360, U.S.A.

Phone: 219-879-8000

Fax: 219-872-9057

www.dwyer-inst.com

e-mail: [email protected]

MODEL CHART

n = # of holes

øD

øg

øD

øg

h

B

n = # of holes

135

øE

ød

Popular Hand Operated

SizeCv(gal/min)

2˝

135

2-1/2˝

220

3˝

302

4˝

600

5˝

1022

6˝

1579

8˝

3136

10˝

5340

12˝

8250

Model WE20-AHD00-WE WE20-BHD00-WE WE20-CHD00-WE WE20-DHD00-WE WE20-EHD00-WE WE20-FHD00-WE WE20-GHD00-WE WE20-HHD00-WE WE20-IHD00-WE

VALVE DIMENSIONAL DRAWING

A

B

WAFER STYLE

“WF”

Popular Double Acting Pneumatic Model WE20-ADA03-WE WE20-BDA03-WE WE20-CDA04-WE WE20-DDA05-WE WE20-EDA06-WE WE20-FDA07-WE WE20-GDA08-WE WE20-HDA09-WE WE20-IDA11-WE

h

Popular Spring Return Pneumatic Model WE20-ASR04-WE WE20-BSR04-WE WE20-CSR06-WE WE20-DSR07-WE WE20-ESR08-WE WE20-FSR09-WE WE20-GSR10-WE WE20-HSR11-WE WE20-ISR11-WE

Popular NEMA 4X Two Position Electric (110 VAC) Model WE20-ATD02-WE-A WE20-BTD02-WE-A WE20-CTD02-WE-A WE20-DTD03-WE-A WE20-ETD04-WE-A WE20-FTD04-WE-A WE20-GTD05-WE-A WE20-HTD06-WE-A WE20-ITD07-WE-A

Popular NEMA 4X Modulating Electric (110 VAC) Model WE20-AMD02-WE-A WE20-BMD02-WE-A WE20-CMD02-WE-A WE20-DMD03-WE-A WE20-EMD04-WE-A WE20-FMD04-WE-A WE20-GMD05-WE-A WE20-HMD06-WE-A WE20-IMD07-WE-A

L

A

M = thread size

øD1

BOLT CIRCLE

4 PLCS

P

øK

LUG STYLE

“LT”

DIMENSIONS [in (mm)] Size A B C øD øD1 n, WF n, LT M øK øE ød h L P LO ISO 5211

6-11/32

2˝

2-1/2˝

3˝

4˝

5˝

6˝

8˝

10˝

12˝

(161.13) 6-57/64 (175.02) 7-9/64 (181.37) 7-7/8 (200.03) 8-25/64 (213.12) 8-29/32 (226.22) 10-1/4 (260.31) 11-1/2 (292.10) 13-9/32 (337.34)

3-11/32 (85) 3-55/64 (98) 4-3/32 (104) 4-27/32 (123) 5-11/32 (136) 5-53/64 (148) 7-5/16 (186) 8-11/32 (212) 9-7/8 (251)

1-21/32 (42.07) 1-49/64 (44.85) 1-25/32 (45.24) 2-1/16 (52.39) 2-5/32 (54.77) 2-13/64 (55.96) 2-25/64 (60.72) 2-19/32 (65.88) 3-1/32 (76.99)

2-5/64 (52.78) 2-35/64 (64.69) 3-7/64 (78.98) 4-7/64 (104.38) 4-55/64 (123.43) 6-9/64 (155.97) 7-63/64 (202.80) 9-7/8 (250.83) 11-7/8 (301.63)

4-3/4 (120.65) 5-1/2 (139.70) 6-1/16 (153.99) 7-1/2 (190.50) 8-33/64 (216.30) 9-33/64 (241.70) 11-49/64 (298.85) 14-17/64 (362.35) 17-1/64 (432.20)

5/8

4

8

4

8

12

(15.88) 5/8 (15.88) 5/8 (15.88) 5/8 (15.88) 3/4 (19.05) 3/4 (19.05) 3/4 (19.05) 7/8 (22.23) 7/8 (22.23)

3-1/32 (76.99) 3-1/32 (76.99) 3-1/32 (76.99) 3-35/64 (90.09) 3-35/64 (90.09) 3-35/64 (90.09) 4-59/64 (125.02) 4-59/64 (125.02) 5-33/64 (140.10)

1-31/32 (50.01) 1-31/32 (50.01) 1-31/32 (50.01) 2-49/64 (70.25) 2-49/64 (70.25) 2-49/64 (70.25) 4-1/64 (102) 4-1/64 (102) 4-1/64 (102)

9/32 (7.14) 9/32 (7.14) 9/32 (7.14) 23/64 (9.13) 23/64 (9.13) 23/64 (9.13) 29/64 (11.5) 29/64 (11.5) 29/64 (11.5)

1-25/64 (35.32) 1-25/64 (35.32) 1-25/64 (35.32) 2-11/64 (55.17) 2-11/64 (55.17) 2-11/64 (55.17) 2-49/64 (70.25) 2-49/64 (70.25) 2-49/64 (70.25)

1-17/64 (32.15) 1-17/64 (32.15) 1-17/64 (32.15) 1-17/64 (32.15) 1-17/64 (32.15) 1-17/64 (32.15) 1-1/2 (38) 1-1/2 (38) 1-1/2 (38)

23/64 x 23/64 (9.13 x 9.13) 23/64 x 23/64 (9.13 x 9.13) 23/64 x 23/64 (9.13 x 9.13) 7/16 x 7/16 (11.11 x 11.11) 9/16 x 9/16 (14.29 x 14.29) 9/16 x 9/16 (14.29 x 14.29) 43/64 x 43/64 (17.07 x 17.07) 7/8 x 7/8 (22.23 x 22.23) 7/8 x 7/8 (22.23 x 22.23)

10-41/64 (270.27) 10-41/64 (270.27) 10-41/64 (270.27) 10-41/64 (270.27) 10-41/64 (270.27) 10-41/64 (270.27) 14-3/16 (360.36) 19-11/16 (500.06) 19-11/16 (500.06)

F05

F07

F10

2

AUTOMATED VALVE DRAWINGS

D

E

B

C

D

E E

B

C

D

E

B

C

F F

D

Wafer Valve with

Pneumatic Actuator

DOUBLE ACTING PNEUMATIC ACTUATOR NPT 2˝ 2-1/2˝ 3˝ 4˝ 5˝ 6˝ 8˝ 10˝ 12˝

10-5/8˝

B

C

D

E

B

F

SPRING RETURN PNEUMATIC ACTUATOR NPT 2˝ 2-1/2˝ 3˝ 4˝ 5˝ 6˝ 8˝ 10˝ 12˝

B

C

Lug Valve with

Pneumatic Actuator

D

E

F

[269.13]

3-1/4˝

[82]

1-5/8˝

[42]

6-5/8˝

[169]

1-13/16˝

[46]

11-1/16˝

[281.3]

3-11/16˝

[94]

1-5/8˝

[42]

7-15/16˝

[201]

2-1/16˝

[52]

11-1/8˝

[283.02]

3-1/4˝

[82]

1-3/4˝

[45]

6-5/8˝

[169]

1-13/16˝

[46]

11-5/8˝

[295.02]

3-11/16˝

[94]

1-3/4˝

[45]

7-15/16˝

[201]

2-1/16˝

[52]

12-1/4˝

[310.37]

3-11/16˝

[94]

1-3/4˝

[45]

7-15/16˝

[201]

2-1/16˝

[52]

12-5/8˝

[321.37]

4-1/4˝

[108.5]

1-3/4˝

[45]

9-1/2˝

[242]

2-1/4˝

[57.5]

12-15/16˝

[328.03]

4˝

[101]

2-1/8˝

[54]

8-1/4˝

[209]

2-3/16˝

[55]

13-7/8˝

[353.03]

4-13/16˝

[122]

2-1/8˝

[53.98]

10-13/16˝

[275]

2-1/2˝

[64]

13-7/8˝

[353.12]

4-1/4˝

[108.5]

2-1/8˝

[54]

9-1/2˝

[242]

2-1/4˝

[57.5]

15-1/4˝

[388.12]

5-7/16˝

[137.5]

2-1/8˝

[54]

13-1/16˝

[332]

2-3/4˝

[70]

14-15/16˝

[379.22]

4-13/16˝

[122]

2-1/4˝

[57.15]

10-13/16˝

[275]

2-1/2˝

[64]

16-7/16˝

[417.72]

6˝

[153]

2-1/4˝

[57.15]

15-3/16˝

[385]

3˝

[77]

17-1/8˝

[435.31]

5-7/16˝

[137.5]

2-3/8˝

[60]

13-1/16˝

[332]

2-3/4˝

[70]

18-3/4˝

[477.13]

6-7/8˝

[174]

2-3/8˝

[60]

17-3/4˝

[450]

3-7/16˝

[87.5]

19-1/16˝

[483.6]

6˝

[153]

2-5/8˝

[66]

5-13/16˝

[385]

3˝

[77]

21-3/4˝

[552.1]

8-1/8˝

[206]

2-5/8˝

[66]

9-15/16˝

[507]

4-1/16˝

[103]

21-13/16˝

[554.34]

6-7/8˝

[174]

3˝

[77]

17-3/4˝

[450]

3-7/16˝

[387.5]

24-1/2˝

[622.34]

8-7/8˝

[226]

3˝

[77]

22-1/8˝

[562]

4-7/16˝

[113]

F

S

O

B

Wafer Valve with Electric Actuator

Lug Valve with

Electric Actuator

B

F

S

O

FF

ELECTRIC ACTUATOR NPT 2˝ 2-1/2˝ 3˝ 4˝ 5˝ 6˝ 8˝ 10˝ 12˝

4-11/16˝

B

C

D

E

F

EXPLOSION-PROOF ELECTRIC ACTUATOR NPT 2˝ 2-1/2˝ 3˝ 4˝ 5˝ 6˝ 8˝ 10˝ 12˝

B

C

D

E

F

[118.6]

4-7/16˝

[113]

1-5/8˝

[42]

6-5/16˝

[160]

3˝

[77]

12-3/4˝

[323.44]

9-3/8˝

[328.9]

1-5/8˝

[42]

8-1/2˝

[215.9]

4-15/16˝

[125.8]

10-15/16˝

[277.52]

4-7/16˝

[113]

1-3/4˝

[45]

6-5/16˝

[160]

3˝

[77]

13-1/4˝

[337.33]

9-3/8˝

[328.9]

1-3/4˝

[45]

8-1/2˝

[215.9]

4-15/16˝

[125.8]

11-3/16˝

[283.87]

4-7/16˝

[113]

1-3/4˝

[45]

6-5/16˝

[160]

3˝

[77]

14-1/4˝

[361.44]

8-1/2˝

[215.9]

1-3/4˝

[45]

8-1/2˝

[215.9]

5-3/8˝

[136.4]

13-5/16˝

[338.03]

4-3/4˝

[121]

2-1/8˝

[53.98]

7-3/4˝

[196]

3-7/8˝

[98]

14-15/16˝

[380.1]

8-1/2˝

[215.9]

2-1/8˝

[53.98]

8-1/2˝

[215.9]

5-3/8˝

[136.4]

15-1/8˝

[384.12]

6-1/4˝

[158]

2-1/8˝

[54]

10-1/16˝

[255]

5-1/4˝

[134]

15-1/2˝

[393.19]

8-1/2˝

[215.9]

2-1/8˝

[54]

8-1/2˝

[215.9]

6-3/4˝

[171]

15-5/8˝

[497.22]

6-1/4˝

[158]

2-1/4˝

[57.15]

10-1/16˝

[255]

5-1/4˝

[134]

18-7/8˝

[479.29]

10˝

[254]

2-1/4˝

[57.15]

10˝

[254]

6-7/8˝

[174]

17˝

[431.3]

6-1/4˝

[158]

2-3/8˝

[60]

10-1/16˝

[255]

5-1/4˝

[134]

20-3/16˝

[513.38]

10˝

[254]

2-3/8˝

[60]

10˝

[254]

6-7/8˝

[174]

18-1/4˝

[463.1]

6-1/4˝

[158]

2-5/8˝

[66]

10-1/16˝

[255]

5-1/4˝

[134]

25˝

[635.54]

12-7/8˝

[327]

2-5/8˝

[66]

12-7/8˝

[327]

7-11/16˝

[195]

20-11/16˝

[525.34]

8-9/16˝

[217]

3˝

[77]

10-1/16˝

[255]

6-3/8˝

[162]

28-1/2˝

[724.34]

2-15/16˝

[328]

3˝

[77]

12-15/16˝

[328]

7-5/8˝

[194]

Wafer Valve with

Explosion-Proof Actuator

Lug Valve with

Explosion-Proof Actuator

3

PNEUMATIC ACTUATOR Note: For optimal operation, pneumatic actuators should be run with a supply of

clean, lubricated air.

Spring Return Actuator Operation

WARNING

valves may change position if power fails or is removed. Never insert any object or body part into the valve body. Severe injury may occur.

Air to PORT 2 (the left hand port) causes the actuator to turn counterclockwise (CCW). Loss of air to PORT 2 causes air to exhaust and the actuator turns clockwise

(CW). This is the FAIL CLOSE operation.

Double Acting Actuators Operation

Air to PORT 2 (the left hand port) causes the actuator to turn counterclockwise (CCW). Air to PORT 1 (the right hand port) causes the actuator to turn clockwise

(CW).

Pneumatic Actuator Maintenance

Routine maintenance of pneumatic actuator:

• Keep the air supply dry and clean

• Keep the actuator surface clean and free from dust

• Periodic checks should be done to make sure all ttings are tight

• Pneumatic actuators are supplied with lubrication to last the entire life span of the actuator under normal operating conditions.

The outer surface of the pneumatic actuator should be clean to avoid friction

or corrosion. All ttings and connections should be tight to prevent leaks during operation. Check the bolts mounting the valve to the actuator to make sure they have not come loose during shipping or installation. Make sure the valve and

actuator are not rubbing or jamming against other components during operation.

The actuator should be inspected annually to make sure all ttings and bolts are

tight and nothing has come loose during operation.

Disassembling Pneumatic Actuators

WARNING

removed, and that the actuator has been disassembled from the valve.

1. Loosen the end cap fasteners (23) with a wrench (size varies depending on actuator model). On the spring return actuator, alternate 3 to 5 turns on each fastener until the springs are completely decompressed. Use caution when removing the cap since the springs are under load until the fasteners are fully extended.

2. Remove the pinion snap ring (13) with a lock ring tool. The indicator (12) may

now be removed.

3. Turn the pinion shaft (2) counter clockwise until the pistons are at the full end of

travel. Disengage the pistons (15) from the pinion. (Note: Low pressure air--3 to 5 psi MAXIMUM--might be required to force the pistons completely from the body.) Note the position of the pistons before removing them from the actuator body.

4. Remove the pinion through the bottom of the actuator. The actuator is now completely disassembled.

When working on the Actuator/Valve assembly, disconnect the

air or power supply to the actuator. Spring return actuators/

Before beginning disassembly, ensure that the air supply to the actuator has been disconnected, all accessories have been

Failures Inspection Items Corrective Action Pneumatic actuator won’t operate

Pneumatic actuator runs slowly

Reassembling Pneumatic Actuators

WARNING

1. Apply a light lm of grease to all O-rings and the pinion before replacing.

2. Put the pinion (2) back through the actuator with the ats of the pinion shaft

running parallel with the body.

3. When reassembling the actuator, make sure that the piston racks are square to

the actuator body and returned to their original orientation. (Note: The normal operation of all spring return pneumatic actuators is FAIL CLOSED. To change

the orientation to FAIL OPEN, rotate the racks 180º to create a reverse operation.

4. When replacing springs in a spring return actuator, ensure that the springs are replaced in their identical position in the end cap from which they were removed. (Note: In some circumstances, you might want to change the standard 80 pound

spring set to t your application and available air pressure.

5. Seal the end caps with a petroleum lubricant and bolt to actuator body.

6. Check the seal of the actuator by covering seal areas (pinion, end caps) with

soapy water and using low pressure air to the actuator to ensure that no bubbles are produced.

1. Check the solenoid valve. Is the

coil burnt out or is the solenoid spool?

2. The actuator will not move because of debris in the gears.

3. The pneumatic line to the actuator is distorted or smashed.

4. The pneumatic line is frozen because of low temperatures and moisture.

1. The air supply pressure is

insufcient.

2. Are other pneumatic devices consuming the air required for the actuator to operate?

3. The pneumatic actuator is undersized for the application.

Be sure the actuator surfaces are free of debris and scratches before reassembling.

1. Replace the solenoid valve coil or remove debris.

2. Disassemble the actuator, clean the debris and reassemble the actuator.

3. Replace pneumatic line to the actuator.

4. Warm the pneumatic lines and remove moisture from supply lines.

1. Increase the air supply

pressure and look for leaks

in the supply pressure pipeline.

2. Increase the air supply or reduce the number of devices operating at the same time.

3. Replace the actuator with a larger actuator.

4

Pneumatic Actuators Bill of Materials

Part Number Quantity Part Name Material

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 2 2 2 5 to 12 2 1 1 8 2 2 2 2

Cylinder Output Shaft O-ring Bearing Adjusting Cam Thrust Bearing Bearing O-ring Bearing

Gasket

Damping Ring Position Indicator Screw Position Indicating Inserts Piston Guide Ring O-ring Guide Ring Spring Assembly O-ring Left End Cap Right End Cap End Cap Bolt O-ring

Gasket

Nut Adjusting Bolt

Extruded Aluminum Alloy Stainless Steel Fluorine Silicon Rubber Nylon46 Stainless Steel Nylon46 Nylon46 Fluorine Silicon Rubber Nylon46 Stainless Steel Stainless Steel PPPP+30%GF PPPP+30%GF PPPP+30%GF Casting Aluminum Alloy Nylon46 Fluorine Silicon Rubber Fluorine-Carbon Composite Material Alloy Spring Steel Fluorine Silicon Rubber Casting Aluminum Alloy Casting Aluminum Alloy Stainless Steel Fluorine Silicon Rubber Stainless Steel Stainless Steel Stainless Steel

5

MODEL CHART - DOUBLE ACTING ACTUATOR TORQUE

Model ACT-DA01 ACT-DA02 ACT-DA03 ACT-DA04 ACT-DA05 ACT-DA06 ACT-DA07 ACT-DA08 ACT-DA09 ACT-DA10 ACT-DA11 ACT-DA12 ACT-DA13 ACT-DA14

Double Acting Pneumatic Actuator Output Torque (in-lb) Air Pressure 40 psi 50 psi 60 psi 70 psi 80 psi 90 psi 100 psi 110 psi 115 psi

49

61

74

86

98 104 182 302 396 567 845 1497 2253 3433 5532 7603 11917 16758

130 228 377 495 709 1056 1871 2816 4291 6916 9504 14896 20948

155 274 453 594 851 1267 2245 3379 5149 8299 11405 17875 25137

181 319 528 693 993 1478 2619 3942 6008 9682 13306 20855 29327

207

365

603

792

1135

1690

2993

4506

6866

11065

15207

23834

33516

110 233 411 679 891 1277 1901 3367 5069 7724 12448 17107 26813 37706

123 259 456 754 990 1419 2112 3742 5632 8582 13831 19008 29792 41896

135 285 502 830 1089 1561 2323 4116 6195 9440 15214 20909 32772 46085

142 300 529 875 1148 1646 2450 4340 6533 9955 16044 22050 34559 48599

MODEL CHART - SPRING RETURN ACTUATOR TORQUE

Model ACT-SR02 ACT-SR03 ACT-SR04 ACT-SR05 ACT-SR06 ACT-SR07 ACT-SR08 ACT-SR09 ACT-SR10 ACT-SR11 ACT-SR12 ACT-SR13 ACT-SR14

ELECTRIC ACTUATORS Electric Installation

1. Operate valve manually and place in the open position.

2. Remove any mechanical stops the valve might have. (DO NOT REMOVE ANY PARTS NECESSARY FOR THE PROPER OPERATION OF THE VALVE, SUCH AS THE PACKING GLAND, PACKING NUT, ETC.)

3. Ensure that the actuator output shaft and valve stem are aligned properly. If they are not, operate the valve manually until they are correct.

4. Remove actuator cover.

5. Bring power to the actuator. CAUTION: Make sure power is OFF at the main

box.

6. Wire the actuator per the diagram attached to the inside of the cover. Special actuators (those with positioner boards, etc.) will have diagrams enclosed inside the cover.

7. Securely tighten bolts used to mount the actuator to a mounting bracket or

directly to the valve mounting pad if it is ISO5211 compliant.

8. Cycle the unit several times and check the open and closed positions of the

valve. Cams are pre-adjusted at the factory; due to the variety of valve designs and types however, slight adjustments might be required.

9. Replace cover and tighten screws.

Torque List of Single Acting Pneumatic Actuator (in-lb) Air Pressure Spring Torque 70 psi 80 psi 90 psi 100 psi 110 psi 110 psi

Spring

0°

90°

0°

90°

0°

90°

0°

Sets

10 10 10 10 10 10 10 10 10 10 10 10 10

Start

69.9 120 180 263 385 695 937 1640 2529 4104 5253 7923 9546

End

95.5 176 274 381 536 815 1411 2460 3733 6166 8258 14103 18350

Start

111. 4 199 348 430 608 783 1682 2303 3479 5578 8052 12932 19781

End

85.8 143 254 312 458 663 1208 1483 2274 3516 5048 6752 10977

Start

137.3 245 424 529 750 994 2056 2866 4337 6961 9953 15911 23970

End

111. 7 189 330 411 599 874 1583 2046 3133 4899 6948 9731 15167

Start

163.2 291 499 628 891 1206 2430 3429 5195 8344 11854 18890 28160

90° End

137.6 235 405 510 741 1085 1957 2609 3991 6282 8849 12710 19357

0°

90°

0°

90°

0°

Start

End

Start

189.1

163.5

336

280

575

481

727

609

1033

883

1417

1297

2804

2331

3992

3173

6053

4849

9727

7665

13755

10750

21869

15690

32349

23546

To Set The Closed Position

1. Apply power to terminals to move the valve toward the closed position. The bottom cam and switch control the closed position. In the closed position, the set screw in the bottom cam will be accessible.

2. If the valve is not closed completely:

A. Slightly loosen the set screw on the bottom cam.

B. Rotate the cam counterclockwise (CCW) by hand until the switch makes

contact. Contact is made when a slight click can be heard. By making

incremental CCW movements of the bottom cam, the valve can be positioned precisely in the desired position.

C. When the top cam is set, tighten the set screw securely.

3. If the valve closes too far:

A. Apply power to terminals. This will begin to rotate valve CCW. When valve is

fully closed and in the exact position desired, remove power from actuator.

B. Loosen the set screw in the top cam.

C. Rotate the top cam clockwise (CW) until the switch arm drops off the round

portion of the cam onto the at section. A slight click can be heard as the switch is no longer making contact with the round part of the cam.

D. Continue applying power to terminals until valve is in the desired position.

215 382 650 826 1175 1628 3178 4556 6911 11111 15656 24849 36539

End

189.4 326 556 708 1025 1508 2705 3736 5707 9048 12651 18669 27736

Start

230.6 409 695 885 1260 1755 3403 4894 7426 11940 16796 26636 39053

90° End

204.9 353 601 767 1110 1635 2930 4074 6222 9878 13791 20456 30249

To Set The Open Position

1. Cycle the valve to the open position by applying power to terminals. The top cam and switch control this position. In the open position, the set screw in the top cam will be accessible.

2. If the valve is not open completely:

A. Slightly loosen the set screw on the top cam.

B. Rotate the cam clockwise (CW) by hand until the switch makes contact.

Contact is made when a slight click can be heard. By making incremental

CW movements of the top cam, the valve can be positioned precisely in the desired position.

C. When the top cam is set, tighten the set screw securely.

3. If the valve opens too far:

A. Apply power to terminals. This will begin to rotate valve CW. When valve is

fully open and in the exact position desired, remove power from actuator.

B. Loosen the set screw in the top cam.

C. Rotate the top cam counterclockwise (CCW) until the switch arm drops off

the round portion of the cam onto the at section. A slight click can be heard

as the switch changes state.

D. Continue applying power to terminals until valve is in the desired position.

6

Electric Actuators Wiring Diagram: ACT-TH & ACT-MH

REVERSING RELAY SUPPLIED BY CUSTOMER

TION

OPTIONAL

BRAKE

NO

1

A.C.

SUPPLY

POWER

N

CAPACITOR

SW. #2

NC

C

23

HOT

TH03-A to TH11-A: 110 VAC, TH03-B to TH11-B: 220 VAC, TH03-C to TH11-C: 24 VAC

PSC MOTOR

OPTIONAL HEATER

OPTIONAL HEATER & THERMOSTAT

& THERMOSTAT

SW. #1

NO

NC

C

6

4

L

6

5

Wiring Diagrams for

GROUND SCREW

8

7

SWITCH LAYOUT

NOTES: POWER TO TERMINALS ONE & TWO OPENS THE VALV E (CCW ROTATION) POWER TO TERMINALS ONE & THREE CLOSES THE VALV E (CW ROTATION) TERMINALS 4 & 5 ARE FOR LIGHT INDICATION

9

WIRING DIAGRAM ILLUSTRATES THE ACTUATOR IN THE

10

OPEN POSITION

FIELD WIRING

L

LIGHTS FOR REMOTE POSITION INDICATION

DPDT CONTROL SWITCH SHOWN FOR ILLUSTRATION ONLY

OPTIONAL EQUIPMENT FIELD WIRING

SW. #2 OPEN LIMIT

SW. #1 CLOSE LIMIT

DC

+

MOTOR

NO

NC

SW.

C

#1

CA M

12

N

C

O

CO

C

M

O

COIL

M

Wiring Diagrams for

TH03-D to TH11-D: 24 VDC

-

ACTUATOR SHOWN IN OPEN POSITION

SW.#1

SW.#2

SWITCH #1 OPEN SWITCH SWITCH #2 CLOSE SWITCH

OPERATION:

SW.

NC

NO

#2

C

CA M

3

5

4

6

POWER TO 1 & 2 FOR CCW ROTA POWER TO 3 & 4 FOR CW ROTATION TERMINALS 5 & 6 FOR FIELD LIGHT INDICATION CONNECTION

FIELD WIRING

N C

SPDT SWITCH SHOWN FOR ILLUSTRATION ONLY

-

DC VOLTAGE

+

7

MH03-A to MH11-A: 110 VAC, MH03-B to MH11-B: 220 VAC, MH03-C to MH11-C: 24 VAC

N

TION IS

N

HOT

TION IS

Wiring Diagrams for

GREEN

JP4

JUMPER SET FOR

JP2

FAIL CLOSE UPON

JP3

LOSS OF CONTROL SIGNAL

RED

JUMPER AS SHOWN BELOW IS FAIL IN LAST POSITION UPON LOSS OF SIGNAL

GREEN

JP2

RED

1K OHM FEEDBACK POTENTIOMETER

4-20mA POSITIONER

DEAD BAND

3

21

F U S E

SPAN ZERO

JP1

J2

8

4

5

7

6

4-20mA CONTROL SIGNAL

+

0-10VDC or 0-5VDC CONTROL SIGNAL

+

-

REMOVE JP2, JP3 & JP4

1PH-60HZ POWER SUPPLY

HOT

JP4

JP3

R E D

5

6

JUMPER SET FOR FAIL OPEN UPON LOSS OF CONTROL SIGNAL

GREEN

JP4

JP2

JP3

RED

G R N

1

3

2

4

BLK

FIELD WIRING

J1

WHT

PSC MOTOR

B L K

NO

NC

SW.1

RED

C

AUXILIARY SWITCHES

OPTIONAL

NC

SW.3

9

CAPACITOR

SW. 4, OPEN SW. 3, CLOSE

SW. 2, OPEN SW. 1, CLOSE

BLU

SW.2

BRAKE

OPTIONAL

B L K

NC

NO

NOTE:

C

ACTUATOR SHIPPED IN OPEN POSITION, 20mA REPRESENTS OPEN POSITION. DO NOT ADJUST FEEDBACK POTENTIOMETER OR LIMIT SWITCHES

NO

SW.4

C

NC

NO

C

THEY ARE FACTORY SET AND DO NOT REQUIRE CALIBRATION. TO CALIBRATE THE OPEN AND CLOSE POSITION, USE THE ZERO (4mA) AND

12

11

10

13

SPAN (20mA) TRIM POTENTIOMETERS.

14

TO CALIBRATE, OPERATE ACTUATOR TO CLOSE POSITION AND ADJUST WITH

HEATER & THERMOSTAT

OPTIONAL

ZERO TRIM POT THEN OPERATE TO OPEN POSITION AND SET USING SPAN TRIM POT. NO FURT HER CALIBRA NECESSARY.

OPTIONAL EQUIPMENT FIELD WIRING

WIRING DIAGRAM FOR 1Ph/60Hz ELECTRIC ACTUATOR WITH 4-20mA, 0-5Vdc OR 0-10Vdc CONTROL.

GREEN

JP4

JUMPER SET FOR

JP2

FAIL CLOSE UPON

JP3

LOSS OF CONTROL SIGNAL

RED

JUMPER AS SHOWN BELOW IS FAIL IN LAST POSITION UPON LOSS OF SIGNAL

GREEN

JP2

RED

1K OHM FEEDBACK POTENTIOMETER

4-20mA POSITIONER

DEAD BAND

3

21

F U S E

SPAN ZERO

JP1

J2

8

4

5

7

6

4-20mA CONTROL SIGNAL

+

0-10VDC or 0-5VDC CONTROL SIGNAL

+

-

REMOVE JP2, JP3 & JP4

JP4

JP3

R E D

5

6

JUMPER SET FOR FAIL OPEN UPON LOSS OF CONTROL SIGNAL

GREEN

JP4

JP2

JP3

RED

G R N

1

3

2

4

BLK

Wiring Diagrams for

MH03-D to MH11-D: 24 VDC

WHT

PSC MOTOR

B L K

NO

NC

SW.1

RED

C

BLU

AUXILIARY SWITCHES

OPTIONAL

NC

J1

WHT

SW.3

9

10

HEATER & THERMOSTAT

OPTIONAL

CAPACITOR

SW. 4, OPEN SW. 3, CLOSE

SW. 2, OPEN SW. 1, CLOSE

SW.2

BRAKE

OPTIONAL

B L K

NC

NO

NOTE:

C

ACTUATOR SHIPPED IN OPEN POSITION, 20mA REPRESENTS OPEN POSITION. DO NOT ADJUST FEEDBACK POTENTIOMETER OR LIMIT SWITCHES

NO

SW.4

C

NC

NO

C

THEY ARE FACTORY SET AND DO NOT REQUIRE CALIBRATION. TO CALIBRATE THE OPEN AND CLOSE POSITION, USE THE ZERO (4mA) AND

12

11

13

SPAN (20mA) TRIM POTENTIOMETERS.

14

TO CALIBRATE, OPERATE ACTUATOR TO CLOSE POSITION AND ADJUST WITH ZERO TRIM POT THEN OPERATE TO OPEN POSITION AND SET USING SPAN TRIM POT. NO FURT HER CALIBRA NECESSARY.

OPTIONAL EQUIPMENT FIELD WIRING

1PH-60HZ POWER SUPPLY

FIELD WIRING

WIRING DIAGRAM FOR 1Ph/60Hz ELECTRIC ACTUATOR WITH 4-20mA, 0-5Vdc OR 0-10Vdc CONTROL.

8

Electric Actuators Wiring Diagram: ACT-TD & ACT-MD

TD02-A to TD07-A: 110 VAC, TD02-B to TD07-B: 220 VAC,

C

M

Wiring Diagrams for

TD02-C to TD07-C: 24 VAC

PE

Y&G

7

GREY

BROWN

WHITE

BLACK

OLS

CLS

TD02-D to TD07-D: 24 VDC

6

5

4

3

RED

2

BLUE

1

PE

Wiring Diagrams for

FULL-CLOSE SIGNAL

FULL-OPEN SIGNAL

COM

OPEN

K

CLOSE

Note: To speed up installation of the control wires to the ACT-MDXX modulating actuator, it is recommended to remove the control module from the actuator. The control module can be removed by removing the two mounting screws on the left and right of the control module. Install the control wires to the correct terminal points and then reinstall the control module.

Electric Actuator Maintenance

Once the actuator has been properly installed, it requires no maintenance. The gear train has been lubricated and in most cases will never be opened.

Duty Cycle Denition

“Duty Cycle” means the starting frequency. Formula: Running Time

–

> Rest Time = Running Time x (1 - duty cycle) ÷ duty cycle

For example: The running time is 15 seconds 30% duty cycle 15 x [(1 - 30%) / 30%] = 35 75% duty cycle 15 x [(1 - 75%) / 75%] = 5

L

N

If the duty cycle is higher, the rest time will be shortened, which means the starting frequency will be higher.

Thermal Overload

All actuators are equipped with thermal overload protection to guard the motor against damage due to overheating.

Mechanical Overload

All actuators are designed to withstand stall conditions. It is not recommended to subject the unit to repeated stall conditions.

Explosion-Proof Electric Actuators

÷ (Running Time + Rest Time) x 100% = duty cycle

–

> The rest time will be 35 seconds

–

> The rest time will be 5 seconds

Y&G

PE

GREY

BROWN

WHITE

D1

OLS

M

MD02-A to MD07-A: 110 VAC, MD02-B to MD07-B: 220 VAC,

CLS

D2

Wiring Diagrams for

MD02-C to MD07-C: 24 VAC

PINK

RP

K

I

PURPLE

ORANGE

BLACK

RED

7

6

5

4

3

2

1

PE

FULL-CLOSE SIGNAL

FULL-OPEN SIGNAL

COM

-

+

CLOSE

OUTPUT SIGNAL

+

-

OPEN

+

-

+

WARNING

actuator while in a hazardous location. Removal of the cover while in a hazardous location could cause ignition of hazardous atmospheres.

2. DO NOT under any circumstances use an explosion-proof electric actuator in a

hazardous location that does not meet the specications for which the actuator

was designed.

3. Always verify that all electrical circuits are de-energized before opening the actuator.

4. Always mount and cycle test the actuator on the valve in a non-hazardous location.

5. When removing the cover, care must be taken not to scratch, scar of deform the ame path of the cover and base of the actuator, since this will negate the NEMA

rating of the enclosure.

6. When replacing the cover, take care that the gasket is in place to assure proper

clearance after the cover is secured.

7. All electrical connections must be in accordance with the specications for which

the unit is being used.

8. Should the unit ever require maintenance, remove from the hazardous location

before attempting to work on the unit. If the actuator is in a critical application, it is advisable to have a standby unit in stock.

1. DO NOT under any circumstances remove the cover of the

BLACK

M

C

RED

BLUE

INPUT SIGNAL

SERVO CONTROLLER

POWER

PE

-

L

N

9

Electric Actuators Performance Rating

TD02 and MD02 (MD Not Available in 24 VDC)

Voltage Cycle Time Duty Cycle (Two-Position) Duty Cycle (Modulating) AMP Draw Torque

TD03 and MD03 (MD Not Available in 24 VDC)

Voltage Cycle Time Duty Cycle (Two-Position) Duty Cycle (Modulating) AMP Draw Torque

TD04 and MD04 (MD Not Available in 24 VDC)

Voltage Cycle Time Duty Cycle (Two-Position) Duty Cycle (Modulating) AMP Draw Torque

TD05 and MD05 (MD Not Available in 24 VDC)

Voltage Cycle Time Duty Cycle (Two-Position) Duty Cycle (Modulating) AMP Draw Torque

TD06 and MD06 (MD Not Available in 24 VDC)

Voltage Cycle Time Duty Cycle (Two-Position) Duty Cycle (Modulating) AMP Draw Torque

TD07 and MD07 (MD Not Available in 24 VDC)

Voltage Cycle Time Duty Cycle Full Load AMP Draw Torque (in-lb)

TH03 and MH03

Voltage Cycle Time (Two-Position) Cycle Time (Modulating) Duty Cycle (Two-Position) Duty Cycle (Modulating) Full Load AMP Draw Torque (in-lb)

110 VAC 20 s 85% 85%

0.24 A 442 in-lb

110 VAC 30 s 85% 85%

0.57 A 885 in-lb

110 VAC 30 s 85% 85%

0.65 A 1770 in-lb

110 VAC 30 s 85% 85%

1.12 A 3540 in-lb

110 VAC 45 s 85% 85%

1.18 A 5210 in-lb

110 VAC 30 s 85%

1.24 A 8850

110 VAC 5 s 10 s 25% 75%

0.38 300

220 VAC 20 s 85% 85%

0.16 A 442 in-lb

220 VAC 30 s 85% 85%

0.35 A 885 in-lb

220 VAC 30 s 85% 85%

0.37 A 1770 in-lb

220 VAC 30 s 85% 85%

0.57 A 3540 in-lb

220 VAC 45 s 85% 85%

0.60 A 5210 in-lb

220 VAC 30 s 85%

0.75 A 8850

220 VAC 5 s 10 s 25% 75%

0.18 300

24 VAC 20 s 85% 85%

1.28 A 442 in-lb

24 VAC 30 s 85% 85%

2.03 A 885 in-lb

24 VAC 30 s 85% 85%

3.57 A 1770 in-lb

24 VAC 30 s 85% 85%

5.13 A 3540 in-lb

24 VAC 45 s 85% 85%

6.04 A 5210 in-lb

24 VAC 30 s 85%

6.55 A 8850

24 VAC 5 s 5 s 25% 75%

0.7 300

24 VDC 20 s 85%

-

1.28 A 442 in-lb

24 VDC 30 s 85%

-

2.03 A 885 in-lb

24 VDC 30 s 85%

-

3.57 A 1770 in-lb

24 VDC 30 s 85%

-

5.13 A 3540 in-lb

24 VDC 45 s 85%

-

6.04 A 5210 in-lb

24 VDC 30 s 85%

6.55 A 8850

24 VDC 5 s 5 s 25% 75%

0.7 300

TH04 and MH04

Voltage Cycle Time (Two-Position) Cycle Time (Modulating) Duty Cycle (Two-Position) Duty Cycle (Modulating) Full Load AMP Draw Torque (in-lb)

TH05 and MH05

Voltage Cycle Time (Two-Position) Cycle Time (Modulating) Duty Cycle (Two-Position) Duty Cycle (Modulating) Full Load AMP Draw Torque (in-lb)

TH06 and MH06

Voltage Cycle Time (Two-Position) Cycle Time (Modulating) Duty Cycle (Two-Position) Duty Cycle (Modulating) Full Load AMP Draw Torque (in-lb)

TH07 and MH07

Voltage Cycle Time (Two-Position) Cycle Time (Modulating) Duty Cycle (Two-Position) Duty Cycle (Modulating) Full Load AMP Draw Torque (in-lb)

TH08 and MH08

Voltage Cycle Time (Two-Position) Cycle Time (Modulating) Duty Cycle (Two-Position) Duty Cycle (Modulating) Full Load AMP Draw Torque (in-lb)

TH09 and MH09

Voltage Cycle Time (Two-Position) Cycle Time (Modulating) Duty Cycle (Two-Position) Duty Cycle (Modulating) Full Load AMP Draw Torque (in-lb)

TH10 and MH10

Voltage Cycle Time (Two-Position) Cycle Time (Modulating) Duty Cycle (Two-Position) Duty Cycle (Modulating) Full Load AMP Draw Torque (in-lb)

110 VAC 10 s 20 s 25% 75%

0.38 400

110 VAC 15 s 30 s 25% 75%

0.38 675

110 VAC 15 s 30 s 25% 75%

0.38 1000

110 VAC 30 s 60 s 25% 75%

0.38 1500

110 VAC 12 s 24 s 100% 100%

1.6 2000

110 VAC 14 s 28 s 100% 100%

1.6 3840

110 VAC 38 s 76 s 50% 50%

1.6 5000

220 VAC 10 s 20 s 25% 75%

0.18 400

220 VAC 15 s 30 s 25% 75%

0.18 675

220 VAC 15 s 30 s 25% 75%

0.18 1000

220 VAC 30 s 60 s 25% 75%

0.18 1500

220 VAC 12 s 24 s 100% 100%

1.03 2000

220 VAC 14 s 28 s 100% 100%

1.03 3840

220 VAC 38 s 76 s 50% 50%

1.03 5000

24 VAC 10 s 10 s 25% 75%

0.9 400

24 VAC 15 s 15 s 25% 75%

0.7 675

24 VAC 15 s 15 s 25% 75%

1.1 1000

24 VAC 30 s 30 s 25% 75%

1.1 1500

24 VAC 12 s 12 s 100% 100%

3.7 2000

24 VAC 14 s 14 s 100% 100% 5 3840

24 VAC 38 s 38 s 50% 50% 5 5000

24 VDC 10 s 10 s 25% 75%

0.9 400

24 VDC 15 s 15 s 25% 75%

0.7 675

24 VDC 15 s 15 s 25% 75%

1.1 1000

24 VDC 30 s 30 s 25% 75%

1.1 1500

24 VDC 12 s 12 s 100% 100%

3.7 2000

24 VDC 14 s 14 s 100% 100% 5 3840

24 VDC 38 s 38 s 50% 50% 5 5000

TH11 and MH11

Voltage Cycle Time (Two-Position) Cycle Time (Modulating) Duty Cycle (Two-Position) Duty Cycle (Modulating) Full Load AMP Draw Torque (in-lb)

10

110 VAC 43 s 86 s 50% 50%

1.6 7020

220 VAC 43 s 86 s 50% 50%

1.03 7020

24 VAC 43 s 43 s 50% 50% 5 7020

24 VDC 43 s 43 s 50% 50% 5 7020

MAINTENANCE/REPAIR

Upon nal installation of the Series WE, only routine maintenance is required. The Series WE is not eld serviceable and should be returned if repair is needed. Field

repair should not be attempted and may void warranty.

WARRANTY/RETURN

Refer to “Terms and Conditions of Sale” in our catalog and on our website. Contact customer service to receive a Return Goods Authorization number before shipping

the product back for repair. Be sure to include a brief description of the problem plus

any additional application notes.

11

NOTES

__________________________________________________________________________________________________________________________________________

12

DWYER INSTRUMENTS, INC.

P.O. BOX 373 • MICHIGAN CITY, INDIANA 46360, U.S.A.

Phone: 219-879-8000

Fax: 219-872-9057

www.dwyer-inst.com

e-mail: [email protected]