Omega SMLA-TC User guide

Page 1

Specications

Inputs: Ranges: See Table 1 Impedance: >1 M Ohms Input Bias Current (burnout detect):

<1.5 microamp Overvoltage: ±10V differential Common Mode (Input to Ground): 600VAC or 1000VDC, max LED Indications: Input Range (Green)

  >100%input:8Hzash   <0%input:4Hzash

Setpoint (Red): Tripped: Solid red One LED for each setpoint Limit Differential (Deadband):

0.25% to 50% of span Response Time: Dynamic Deadband: Relay status will change when proper setpoint/process condition

exists uninterrupted for 100msec

 NormalMode(analogltering):

<250msec, (10-90%)

Pin Connections

1 AC Power (Hot) 2 No Connection 3 AC Power (Neu) 4 Input (+) 5 Input (-) 6 (A) N.O. 7 (A) C 8 (A) N.C. 9 (B) N.O. 10 (B) C 11 (B) N.C.

OMEGA ENGINEERING, INC., warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase.

omega.com info@omega.

Servicing North America:

U.S.A.:

Omega Engineering, Inc., One Omega Drive, P.O. Box 4047, Stamford, CT 06907-0047 USA Toll-Free: 1-800-826-6342 (USA & Canada only) Customer Service: 1-800-622-2378 (USA & Canada only) Engineering Service: 1-800-872-9436 (USA & Canada only) Tel: (203) 359-1660 Fax: (203) 359-7700 e-mail: info @omega.com

For Other Locations Visit omega.com/worldwide

The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves the right to alter specifications without notice.

com

OMEGA’s WARRANTY adds an additional one (1) month grace period to the normal one (1) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product. If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modiﬁcation. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper speciﬁcation; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not limited to contact points, fuses, and triacs.

OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the company will be as speciﬁed and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemniﬁcation, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.

CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a manner.

Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence. The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.

FOR WARRANTY RETURNS, please have the following information available BEFORE contacting OMEGA.

1. Purchase order number which the product was PURCHASED,

2. Model and serial number of the product under warranty, and

3. Repair instructions and/or speciﬁc problems relative to

OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affor ds customers the latest technology and engineering. OMEGA is a registered trademark of OMEGA ENGINEERING, INC. © COPYRIGHT 2015 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied, translated, or reduced to any electronic medium-readable form, in whole or in part, without the prior written consent of OMEGA ENGINEERING, INC.

the product.

Setpoint: Effectivity: Setpoints are adjustable over

100% of input span Repeatability (Constant Temp): ±0.2% for inputs > 0°C ±0.3% for inputs < 0°C Stability: Line Voltage: ±0.01%/%, max Temperature: ±0.05% of full scale/°C, max. Common Mode Rejection: DC to 60Hz: 120dB Isolation: 1000V DC between contacts, input and

power ESD Susceptibility: Meets IEC 801-2, Level 2 (4KV) Humidity: Operating: 15 to 95% (@45°C) Soak: 90% for 24 hours (@65°C)

Temperature Range:

Operating: 0 to 60°C (32 to 140°F) Storage: -15 to 70°C (5 to 158°F)

Power: Consumption: 2W typical, 5W max

Standard: Selectable 120/240VAC (±10%,

50-60Hz) Optional: 9 to 30VDC Inverter-Isolated

Key:

N.O. = Normally Open C = Common N.C. = Normally Closed DC Power: Pin 1 = (+)

Pin 3 = (-)

Contacts are in the “normal” state

when the relay is de-energized.

WARRANTY/DISCLAIMER

RETURN REQUESTS/INQUIRIES

FOR NON-WARRANTY RETURNS, consult OMEGA for current repair charges. Have the following information available BEFORE contacting OMEGA.

1. Purchase Order number to cover the COST of the repair,

2. Model and serial number of the product and

3. Repair instructions and/or speciﬁc problems relative to the product.

Relay Contacts: 1 SPDT (1 Form C) per setpoint Current Rating (resistive) 120VAC: 5A; 240VAC: 2A; 28VDC: 5A Material: Silver-Cadmium Oxide Electrical Life: 105 operations at rated load Note: External relay contact protection is

required for use with inductive loads. See relay protection. Mechanical Life: 107 operations

Latch Reset Time:

5 seconds (with power removed)

Weight: 0.64 lbs Agency Approvals:

UL recognized per standard UL 508,

(File No. E99775)

SMLA-TC

Thermocouple Input, Field Configurable Limit Alarms

INSTRUCTION

SHEET

Shop online at omega.comSM e-mail: [email protected] For latest product manuals: www.omegamanual.info

 FieldCongurableInputRangesforE,J,K,R,S

and T Type Thermocouples

 Exclusive “Dynamic Deadband” Prevents False Trips  Burnout Detection

Description

Model SMLA-TC limit alarm offers wide ranging inputs and

exiblesetpointcapability.Itacceptssixpopularthermocouple

types with inputs ranging from -270°C (-454°F) to 1760°C (3200°F). The SMLA-TC provides two independent setpoint alarms. The SMLA-TC also includes 0.25%-50% adjustable deadbands and selectable 120/240VAC power.

Diagnostic LED

Model SMLA-TC is equipped with a dual function diagnostic LED. The green center LED indicates line power and input signal status. Active line power is indicated by an illuminated LED. If the center LED is off, check line power and the wiring connection. If the input

signalisabove100%fullscale,theLEDwillashatapproximately 8Hz.Below0%,theashrateisapproximately4Hz.

Output Selection

The SMLA-TC thermocouple limit alarm features output and setpoint selection:

SMLA-TC Single/Dual Trip (2 SPDT, 5A)

Setpoints are top accessed multi-turn potentiometers (or option "P" provides top mounted ten-turn dials).

Operation

The eld congurable SMLA-TC limit alarm setpoints can be congured for HI, LO, latching or fail-safe trip operation.

Non-latching HI and LO setpoints have respective HI and LO deadbands. In a tripped condition, the setpoint is exceeded and the appropriate red LED is lit. The trip will reset only when the process falls below the HI deadband or rises above the LO

deadband(seegure1).Toresetalatchedsetpointthesignal

must be in the safe region and the line power must be turned off for at least 5 seconds. For proper deadband operation, the HI setpoint must always be set above the LO setpoint.

In failsafe operation, the relay is energized when the process is below a HI setpoint or above a LO setpoint (opposite for non-failsafe). In the failsafe mode, a power failure results in an alarm condition.

M5485/0715

Provides Relay Contact Closures

at a Preset Temperature Input Level

 Setpoints Programmable HI or LO  Selectable Failsafe/Latching Operation  Selectable 120/240VAC Input Power

(9 to 30 VDC Available)

Dynamic Deadband

The input must remain beyond the setpoint for 100 milliseconds, uninterrupted, to qualify as a valid trip condition. Likewise, the input must fall outside the deadband and remain there for 100 milliseconds to return the alarm to an untripped condition. This effectively results in a “dynamic deadband” - based on time -in addition to the normal deadband.

Options

U Urethane coating of internal circuitry for protection

from corrosive atmospheres.

P Top mounted, ten-turn dial(s) for setpoint adjustment.

C620 Factory calibration of input range, set points and output

relays. Not available with option P.

Conguration

The factory presets for SMLA-TC are as follows:

SMLA-TC

Input J-type

0-360°C Burn Out Positive Output Dual, SPDT Trip A: HI, B: LO Latching No Failsafe No Deadband A/B: 0.25% Power 120VAC

Refer to Figure 5 for switch locations.

For other I/O ranges, remove the four base screws and case to

accessthecongurationswitches.

Replace the cover before applying power.

Page 2

Table 1: SMLA-TC Input Ranges

Figure 1: Limit alarm operation and effect of deadband.

Input

1.UsingTable1,congurepositions1through3ofSW1and

1 through 5 of SW2 for the desired input range. Round desired maximum/minimum input values to the next highest range (e.g., 0-300°C = 0-350°C).

2. Choose the desired upscale/downscale thermocouple burnout detection by setting position 6 of SW2. See Figure 5.

Output

1.Congurepositions4through8ofSW1forthedesiredalarm

functions. See Figure 6.

Power

1.ConguretheACjumpersforeither120or240VACoperation.

See Figure 4.

Calibration

Note:Tomaximizethermalstability,nalcalibrationshouldbe

performed in the operating installation, allowing approximately 1-2 hours for warmup and thermal equilibrium of the system.

Setpoint: Set deadband at its minimum (factory default - fully CCW) before adjusting the setpoint. With the appropriate input applied, adjust setpoint until the relay trips. For HI trip calibration, start with the setpoint above the desired trip. For LO trip calibration, start below the desired trip.

Figure 2: DC Inductive Loads

Figure 5: SMLA-TC Factory Calibration Type "J" 0-360°C

Figure 3: AC Inductive Loads

Figure 6: Mode Selection; Dual Trip/A: HI, B: LO,

Dual HI/LO, Non-Latching, Non-Failsafe

Mounting

All modules feature plug-in installation. Models SMLA-TC use an 11-pin base, either molded socket (SKT-SM-11P) or DIN rail socket (SKT-DR-11P).

Dimensions

Dimensions are in millimeters (inches)

ON = Closed

Range

See Table 1

"A" Hi Trip

"A" Low TripOnOff

"B" Low TripOnOff

Figure 4: 120/240 VAC Selection

"B" Hi Trip

Single Trip (A)

Dual Trip TripOnOff

Non-Failsafe

FailsafeOnOff

Latching

Non-LatchingOnOff

Non-Latching, Non-Failsafe

Deadband: Set deadband to its minimum (factory default - fully CCW). Set setpoint to desired trip. Adjust input until relay trips. Readjust deadband to 50% (fully CW). Set input to desired deadband position. Slowly adjust deadband until relay untrips.

Note that Custom Calibration (option C620) is available from the factory (settings MUSTbewithinspecications):

a) Input Type (see table)

b) Setpoint A trip point and reset point

c) Setpoint B trip point and reset point

d) Latching (ON/OFF)

e) Failsafe (ON/OFF)

Notethatifadeadbandentryisnotspecied,thedefaultentry

will be used.

Relay Protection and EMI Suppression

When switching inductive loads, maximum relay life and transient EMI suppression is achieved using external protection (see Figures 2 & 3). Place all protection devices directly across the load and minimize lead lengths. For AC inductive loads, place a properly-rated MOV across the load in parallel with a

seriesRCsnubber.Usea0.01to0.1mFpulselmcapacitor (foil polypropylene recommended) of sufcient voltage, and

a 47ohm, 1/2W carbon resistor. For DC inductive loads, place a diode across the load (PRV > DC supply, 1N4006 recommended) with (+) to cathode and (-) to anode (the RC snubber is an optional enhancement).

Mark II

SKT-SM-11P (Track/Surface)

SKT-DR-11P (DIN Rail)