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Media Reservoir
User’s Guide
Side Port 1/8” FNPT
for optional Relief
Valve only (P/N 1010050)
Vernier Control
Needle Bleed Valve
Top Port 1/4” FNPT
Fill Port and Cap
Stroke Limiter
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Fill Line
M-4370/1011
PPH10K
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OMEGAnet® Online Service Internet e-mail
www.omega.com [email protected]
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It is the policy of OMEGA to comply with all worldwide safety and EMC/EMI regulations that
apply. OMEGA is constantly pursuing certification of its products to the European New Approach
Directives. OMEGA will add the CE mark to every appropriate device upon certification.
The information contained in this document is believed to be correct, but OMEGA Engineering, Inc. accepts
no liability for any errors it contains, and reserves the right to alter specifications without notice.
WARNING: These products are not designed for use in, and should not be used for, human applications.
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The PPH10K Hydraulic Hand Pump provides a hydraulic pressure
source up to 10,000 PSI. A wide variety of pressure media may be used;
distilled water, mineral based hydraulic oil, or up to hydraulic oil 100 (30W).
The seals are Fluorocarbon and the only other non-metallic materials are
plastic. Viscous oils above 30W should not be used.
CAUTION: Hydrocarbon fluids should never be used in oxygen
service applications.
1. Isolate the device to be calibrated. CAUTION: Do not connect to
high pressure sources. Safe operating procedures must be
exercised to avoid personal injury and damage to the calibration
system.
2. Select a fluid compatible with the system and the PPH10K. Remove
the fill cap and fill the reservoir to the fill line. During usage do not
allow the fluid level to drop below 50% of the reservoir capacity.
(Doing so will allow air to be introduced into the test system).
3. Care should be exercised to minimize the total test system volume.
Connect the device(s) to be calibrated to the pump port(s) using
fittings or braided hose with the appropriate pressure ratings.
4. Adjust the vernier control to the mid position and close the needle
bleed valve.
5. Push the stroke limiter into the prime mode to allow the handles to
have maximum travel. With the hose to the device under test open
to air squeeze the handles to begin the priming process. (See figure
1). NOTE: This can take many strokes of the pump depending on
the volume of the system and if the pump has not been used for a
while. It is important to use the full stroke of the handles to make
sure a full charge of hydraulic fluid is pulled from the reservoir with
each stroke.
6. Once the fluid starts to exit the end of the hose connect the hose to
the device to be calibrated and continue to squeeze the handles
until the reference gauge starts to show a sharp rise in the
pressure. At this point squeeze the handles and push the stroke
limiter into the pump mode thereby limiting the stroke of handles.
NOTE: failure to use the stroke limiter will greatly reduce the
mechanical advantage the user has and will limit the maximum
pressure that can be generated with reasonable handle pressure.
7. NOTE: Air in the system should be minimized because it can
effect calibration and high pressure gases can be
dangerous. It may be necessary to "prime" the test system
to eliminate gases. Repeat until bubbles are not seen in the
reservoir.
8. Close the needle valve and squeeze the handles until the
approximate desired pressure is reached. The vernier control can
be used to "fine tune" the pressure. Systems with large volume may
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require additional bleeding. Continue until all pressure points are
calibrated.
Figure 1.
9. Manipulation of the needle valve, vernier control and the handles
can produce any pressure desired within the PPH10K hand pump
operating range (0 to 10,000 PSI).
10. CAUTION: To prevent personnel injury, the pressure must
be reduced to zero before disconnecting any element of
the system. When the calibration is completed, carefully open the
needle valve to release the pressure. NOTE: Opening the needle
valve releases the pressure media into the reservoir. Do not
allow the reservoir to overfill while venting. Store the unit in a
carrying case or another safe location. The PPH10K may be stored
with the operating fluid in the reservoir. It is recommended that the
fluid being utilized be identified so that another potential operator
of the PPH10K will be advised.
WARNING:
• Never use the PPH10K to generate pressure
greater than 10,000 PSI/700 Bar
• Never connect the PPH10K to a pressure source
• The 1/8” FNPT Port should only be used with optional
Relief Valve P/N 1010050
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WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and
workmanship for a period of 13 months from date of purchase. OMEGA’s Warranty adds an
additional one (1) month grace period to the normal one (1) year product warranty to cover
handling and shipping time. This ensures that OMEGA’s customers receive maximum
coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer
Service Department will issue an Authorized Return (AR) number immediately upon phone or
written request. Upon examination by OMEGA, if the unit is found to be defective, it will be
repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting from
any action of the purchaser, including but not limited to mishandling, improper interfacing,
operation outside of design limits, improper repair, or unauthorized modification. This
WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence
of having been damaged as a result of excessive corrosion; or current, heat, moisture or vibration;
improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s
control. Components which wear are not warranted, including but not limited to
contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However,
OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result
from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA
warrants only that the parts manufactured by it will be as specified and free of defects. OMEGA MAKES NO OTHER
WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESS OR IMPLIED, EXCEPT THAT OF TITLE, AND
ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as
a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity;
or (2) in medical applications or used on humans. Should any Product(s) be used in or with any
nuclear installation or activity, medical application, used on humans, or misused in any way,
OMEGA assumes no responsibility as set forth in our basic WARRANTY / DISCLAIMER language,
and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability
or damage whatsoever arising out of the use of the Product(s) in such a manner.
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department.
RETURN REQUESTS/INQUIRIES
BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN
AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT
(IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be
marked on the outside of the return package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to
prevent breakage in transit.
FOR WARRANTY RETURNS, please have the
following information available BEFORE
contacting OMEGA:
1. Purchase Order number under which
the product was PURCHASED,
2. Model and serial number of the product
under warranty, and
3. Repair instructions and/or specific
problems relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible.
This affords our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 2004 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without
the prior written consent of OMEGA ENGINEERING, INC.
FOR NON-WARRANTY REPAIRS,
consult OMEGA
for current repair charges. Have the following
information available BEFORE
contacting OMEGA:
1. Purchase Order number to cover the
COST of the repair,
2. Model and serial number of the
product, and
3. Repair instructions and/or specific problems
relative to the product.
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M4370/1011
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