United Kingdom:One Omega Drive, River Bend Technology Centre
ISO 9002 CertifiedNorthbank, Irlam, Manchester
M44 5EX United Kingdom
TEL: +44 (0)161 777 6611FAX: +44 (0)161 777 6622
Toll Free in United Kingdom: 0800-488-488
e-mail: [email protected]
It is the policy of OMEGA to comply with all worldwide safety and EMC/EMI regulations that
apply. OMEGA is constantly pursuing certification of its products to the European New Approach
Directives. OMEGA will add the CE mark to every appropriate device upon certification.
The information contained in this document is believed to be correct, but OMEGA Engineering, Inc. accepts
no liability for any errors it contains, and reserves the right to alter specifications without notice.
WARNING: These products are not designed for use in, and should not be used for, patient-connected applications.
• Remove power to unit before wiring input and output connections.
• Follow instructions carefully to avoid personal injury.
Contents
1. Power Connections
2. Compatible Electrode/Preamp Wiring
3. 4 - 20 mA Current Output Connections
4. Relay Connections
5. Relay Operation
Remove terminal blocks for easy wiring
1.
Std. Sensor
U
L
1 2
LISTED
77CJ
1 2 3 4 5 6
Freq. IN
Freq. IN
Iso. Gnd
Sen. Pwr.
Open Collector
Sensor
12-24 V
10 W
+
+
PLS
output
-
Gnd
1 2 3 4
Gnd
+
AUX
output
2
1
Total
reset
Flow
Patent No. D376,328
6. Menu Functions
7.Parts and Accessories
8.Specifications
9.Quick Reference Menu Parameters
10. Troubleshooting
11. Maintenance
2.
1 2
3.
Std. Sensor
U
L
1 2
1 2 3 4 5 6
Freq. IN
Freq. IN
Iso. Gnd
Sen. Pwr.
Open Collector
Sensor
LISTED
77CJ
12-24 V
10 W
+
+
PLS
output
-
Gnd
1 2 3 4
Gnd
+
AUX
output
2
1
Total
reset
Flow
Patent No. D376,328
1. Power Connections2. Compatible Electrode/Preamp Wiring
CAUTION!
Never connect 110 VAC or 220 VAC to rear power
terminals. High voltage AC will damage instrument and
void warranty.
PHCN-5700
= Double Insulated
= DC or AC power
12-24 V
10 W
+
-
Terminals
-
+
External power
supply
12 - 24 VDC
OR
12 - 24 VAC
Technical Notes:
• To reduce the possibility of noise interference, isolate AC
power lines from signal lines.
• Maximum 4-20 mA loop impedance (sec. 3) is affected by the
supply voltage.
3. 4-20 mA Current Output Connections
To isolate output and prevent ground loop problems:
1. Use monitor device with isolated inputs, or
2. Use separate DC supply for PHCN-5700 and monitor device, or
3. Power PHCN-5700 with12 - 24 VAC step down transformer
Technical Notes:
**1/8A fuse recommended (customer supplied)
* 4-20 mA output is internally powered (non-isolated), maximum loop
impedance 350 Ω with a 12 V instrument supply voltage, 950 Ω with a
24 V instrument supply voltage.
Technical Notes:
• Use six conductor shielded cable for cable extensions up to 120 m
(400 ft) max.
• Cable shield must be maintained through cable splice
Silver (earth ground)
Brown
Blue
Green
White
T -
T +
Blue wire
White wire
Green wire
Brown wire
Iso. Gnd
mV Input
Fuse**
1/8A
+
-
4-20
mA
Red
V +
Red Wire
Black
V -
Black wire
pH/ORP
+
-
4-20
mA
pH/ORP
4 - 20 mA*
+
*
-
PHCN-5700
Terminals
Preamp:
OMEGA PH-2720-PA
pH Electrodes:
OMEGA PHE-3271
OMEGA PHE-2716
PHCN-5700
Terminals
Page 4
4. Relay Connections
Two internal relay contact sets (COM, NO, and NC) may be used for
external device control. Front panel LED annunciators indicate the
activation status of each relay. Each relay can control up to two
devices simultaneously, as shown. Relay operation modes include Low
alarm, High alarm, and Proportional Pulse (sec. 5).
Common device connections include:
• Pulse mode - metering pump control
• Pulse mode - solenoid valve control
• Low or High mode - warning lamps
• Low or High mode - bells or sirens
• Low or High mode - external heavy-duty relay
PHCN-5700
Terminals
NO
C
NC
+
External AC/DC
Relay 1Relay 2
NO
power
Relay
De-energized
C
NO
NC
C
NC
Device
+
A
-
Relay
Energized
C
NO
NC
-
-
Device
B
+
Wiring Example Right
Device A IS powered when relay 2 is de-energized (front panel LED
"off"). Power is discontinued when the relay 2 setpoint is reached (front
panel LED "on"). Device B IS NOT powered when the relay 2 is
de-energized. Power is applied after the relay 2 setpoint is reached.
Technical Notes:
• Maximum relay contact ratings: 5 A @ 30 VDC, 5 A @ 125 VAC,
or 3 A @ 250 VAC
• An external heavy-duty relay must be used for devices with surge
currents or operating currents that exceed the above specifications.
5. Relay Operation
A. LOW alarm mode
The relay is energized when the pH drops below the setpoint, and is
de-energized when the pH rises above the setpoint plus hysteresis
(sec. 6.3E, 6.3F).
pH
Low setpoint=
Adjustable hysteresis=
Relay energized=
Relay de-energized=
C. Proportional PULSE mode
The proportional pulse relay configuration is primarily designed for metering pump control. The operator is prompted to enter a minimum and
maximum pH setpoint and maximum pulse rate for the assigned relay (sec. 6.3G, 6.3H). Relay pulse width is fixed at 130 ms. Refer to the
operation examples below.
• Metering pump chemical addition (dry contact activation type required)
B. HIGH alarm mode
The relay is energized when the pH rises above the setpoint and is
de-engergized when the pH falls below the setpoint plus
hysteresis (sec. 6.3E, 6.3F).
High setpoint=
Adjustable hysteresis=
Relay energized=
Relay de-energized=
pH
300 pulses
Example 1 (right):
As the process pH rises above the minimum pulse setpoint (4.00 pH) the
relay begins pulsing; triggering the metering pump for chemical addition.
As the pH continues to rise, pulsing accelerates proportionally until the
maximum programmed pulse rate of 300 pulses/minute and setpoint
(10.00 pH) are reached, forcing the process pH back down to intended
levels (e.g. ≤4.0 pH).
Example 2 (right):
As the process pH falls below the minimum pulse setpoint (10.00 pH) the
relay begins pulsing; triggering the metering pump for chemical addition.
As the pH continues to decrease, pulsing accelerates proportionally until the
maximum programmed pulse rate of 300 pulses/minute and setpoint
(4.00 pH) are reached, forcing the process pH back up to intended
levels (e.g. ≥10.0 pH).
pH
0 pH
0 pH
300 pulses
Relay 1 or
Relay 2
4
0 pulses
3
3
Relay 1 or
Relay 2
4 10
0 pulses
10
14 pH
pH
14 pH
Page 5
6. Menu Functions
To access either CALIBRATE or OPTIONS menus, press and hold the
ENTER key as illustrated below:
Press &
hold for
ENTER
access:
VIEW
Menus:
• VIEW menu (sec. 6.1): The VIEW menu is displayed during
standard operation. The operator can navigate freely through the
menu by pressing either UP or DOWN arrow keys.
• CALIBRATE Menu (sec. 6.3): The CALIBRATE menu contains all
critical display setup and output parameters. A simple security code
feature prevents unauthorized tampering. The operator is required
to enter a simple access code for menu access. The same code
also unlocks OPTIONS menus.
• OPTIONS Menu (sec. 6.4): The OPTIONS menu contains setup and
display features that are seldom accessed for minor display or
output adjustments.
CALIBRATE
6.1 VIEW Menu
1
Choose:
↓H
A.
pH/temperature
B.
mV input
C.
Loop output
OPTIONS
2s5s
Change:
-10
A
L
A
R
M
1
0
0
-
+
• Reversible Dial
10
Your PHCN-5700
includes a reversible dial
face for ORP use. See
BA
enclosed ORP manual for
operation details.
2
3
O
R
0
P
0
A
L
A
R
M
2
-
1
0
0
0
+
D
1
0
0
0
C
A
L
A
R
M
1
p
H
A
L
A
R
M
2
0
1
4
Save:
Menu Displays A - H:
(Factory default displays shown in menu
column 1)
A. Active pH and temperature display
B. Input display: shows electrode
input mV
C. Loop output display: shows the loop
current output level.
D. pH range display: shows the
programmed min and max meter
range (sec. 6.3A)
D.
E.
F.
G.
H.
Range
Relay 1
Relay 2
Last calibration
Buffer calibration
E. Relay 1 display: this display shows
the programmed operation mode
and setpoint for relay 1 (sec. 6.3E)
F. Relay 2 display: this display shows
the programmed operation mode
and setpoint for relay 2 (sec. (6.3E)
G. Last calibration: this display shows a
user defined setup date for
maintenance records. This feature is
not an internal timer or calender.
H. EASY CAL: press the right arrow key
to access the EASY CAL buffer
calibration procedure (sec. 6.2).
Press and release to access
EASY CAL Procedure
↑A
See EASY CAL Procedure (Section 6.2)
Page 6
6.2 EASY CAL Procedure
Requirements
• This procedure simplifies system calibration using standard pH buffers. Use pH 4.0, 7.0, 10.0 pH
buffers only (sec. 7). If standard pH buffers are not available, the system can be calibrated using the
CALIBRATE menu temperature, standard, and slope settings (sec. 6.3B-D).
• Access CALIBRATE menu (sec. 6.3B) and set sensor temperature before performing EASY CAL for new
electrode installation.
1
To Calibrate:
Place electrode tip in
first pH buffer;
pH 4.0, 7.0 or
10.0
Place electrode tip in
second (different)
pH buffer;
Press keys in sequence
will appear during code entry.
2
Response:
Allow for stabilizationPress
1
30 seconds*
Allow for stabilizationPress
to continue,
3
To Accept:
ENTER
to accept
first buffer calibration.
ENTER
to accept
second buffer calibration.
*
For best results, gently stir the
submerged electrode for
approximately 5 seconds during the
stabilization period (step 2).
Large temperature differences from
process fluids to buffers may require
longer stabilization time.
pH 4.0, 7.0 or
10.0
2
To exit EASY CAL at any time
without saving changes:
Technical notes:
The difference between the actual mV reading and value shown in the table below is a good indication of
the pH electrode condition. Differences in excess of 50 mV indicate a need to service the electrode.
Refer to electrode manual for maintenance recommendations.
System calibration is possible with two known pH solutions within 0 to 14 pH and an accurate reference thermometer. The EASY CAL procedure
(sec. 6.2) is recommended when standard pH buffers are available. If EASY CAL is performed, manual calibration steps B - D below are not
required. Always calibrate solution temperature first (step B below) before setting pH standard and slope (steps C - D below). Single point
calibration can be done by setting "Set Standard" (step C) only. Dual point calibration (recommended) can be done by setting "Set Standard"
followed by "Set Slope" (steps B-C).
↓I
A.
B.
Electrode temp.
C.
Electrode standard
D.
Electrode slope
E.
F.
G.
H.
I.
Last calibration
To return to
VIEW:
1
Choose:
Range
Relay
Relay
Relay
Relay
Press keys in sequence
will appear during code entry.
2C. Temperature BadTemperature input missing or Refer to solution steps 1 - 3 above
2C. Temperature BadTemperature input missing or Refer to solution steps 1 - 3 above
CHECK SENSORout of range during EASY CAL
CHECK SENSORout of range during EASY CAL
procedure (sec. 6.2)
procedure (sec. 6.2)
3. Out Of RangepH buffers other than pH 4, 7,• Use pH 4, 7, 10 buffers for EASY CAL procedure (sec. 6.2). Use Manual Cal10 used during EASY CAL • Use manual calibration to set standard and slope (sec. 6.3C, 6.3D)
3. Out Of RangepH buffers other than pH 4, 7,• Use pH 4, 7, 10 buffers for EASY CAL procedure (sec. 6.2).
Use Manual Cal10 used during EASY CAL • Use manual calibration to set standard and slope (sec. 6.3C, 6.3D)
procedure or electrode has• Clean electrode (see electrode manual) then retry EASY CAL (sec. 6.2)excess offset
procedure or electrode has• Clean electrode (see electrode manual) then retry EASY CAL (sec. 6.2)
excess offset
4. ! Same BufferSame pH buffer used for Use different pH 4, 7, 10 buffer for EASY CAL procedure solution #1 and
4. ! Same BufferSame pH buffer used for Use different pH 4, 7, 10 buffer for EASY CAL procedure solution #1 and
EASY CAL buffer 1 and 2solution #2 (sec. 6.3).
EASY CAL buffer 1 and 2solution #2 (sec. 6.3).
5. 15.00 pHExcessive mV input from Faulty preamplifier, refer to preamplifier manual for additional information + 25.0 °Cpreamplifier
5. 15.00 pHExcessive mV input from Faulty preamplifier, refer to preamplifier manual for additional information
+ 25.0 °Cpreamplifier
To verify instrument input:
• Disconnect Brown and Blue preamplifier wires and Install shorting strap
To verify instrument input:
(jumper) across mV input and Iso Gnd terminals.
• Disconnect Brown and Blue preamplifier wires and Install shorting strap
• Power instrument and verify 7.00 pH on display. If 7.00 pH is not
(jumper) across mV input and Iso Gnd terminals.
displayed, calibrate "Set Standard" input for 7.00 pH (sec. 6.3C)
• Power instrument and verify 7.00 pH on display. If 7.00 pH is not
• If instrument displays correctly after calibration, instrument is ok.
displayed, calibrate "Set Standard" input for 7.00 pH (sec. 6.3C)
If error condition persists, instrument requires factory service.
• If instrument displays correctly after calibration, instrument is ok.
If error condition persists, instrument requires factory service.
continued
Page 13
DisplayProblemSolution
6. ! pH Must BepH input out of range or A) Use two solutions of known pH within 00.00 - 14.00 pH range for
14.00 Or Lessimproperly entered duringmanual Standard and Slope calibration (sec. 6.3C, 6.3D).
Standard or Slope calibrationB) Enter pH value only within 0.00 - 14.00 pH during standard or slope
calibration (sec. 6.3C - 6.3D)
7. Slope Too ClosepH slope calibration too close to (CALIBRATE Menu sec. 6.3D only)
To StandardpH standard calibrationCalibrate pH slope using a pH solution ≥2 pH units from the pH
standard solution (sec. 6.3C, 6.3D).
8. Value Must BeRelay, 4 mA, or 20 mA setpointEnter setpoint within 00.00 - 14.00 pH range (sec. 6.3E)
14.00 Or Lessgreater than 14.00 pH
9. Value Must BeRelay pulse setting greater thanEnter relay pulse setting within 0 - 300 pulses per minute (sec. 6.3H)
300 Or Less300 pulses per minute
10. SETUP READ ERROR Power fault occurred while Press any key to reload factory defaults then reprogram system setup
Press any Keysaving setup menu entryparameters.
11. Maintenance
Clean the instrument case and front panel with a soft cloth and a mild liquid soap solution.
Page 14
Notes:
Page 15
WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a
period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month
grace period to the normal one (1) year product warranty to cover handling and shipping time. This
ensures that OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request.
Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no
charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser,
including but not limited to mishandling, improper interfacing, operation outside of design limits,
improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of
having been tampered with or shows evidence of having been damaged as a result of excessive corrosion;
or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating
conditions outside of OMEGA’s control. Components which wear are not warranted, including but not
limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However,
OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any
damages that result from the use of its products in accordance with information provided
by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by it
will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR
REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESS OR IMPLIED, EXCEPT THAT OF
TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF
LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of
OMEGA with respect to this order, whether based on contract, warranty, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the
component upon which liability is based. In no event shall OMEGA be liable for
consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or
activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility
as set forth in our basic WARRANTY / DISCLAIMER language, and, additionally, purchaser will indemnify
OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the
Product(s) in such a manner.
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE
RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN
(AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID
PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return
package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit.
FOR
WARRANTY RETURNS, please have the
following information available BEFORE
contacting OMEGA:
1. Purchase Order number under which the
product was PURCHASED,
2. Model and serial number of the product under
warranty, and
3. Repair instructions and/or specific problems
relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords
our customers the latest in technology and engineering.
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the
prior written consent of OMEGA ENGINEERING, INC.
FOR NON-WARRANTY REPAIRS,
for current repair charges. Have the following
information available BEFORE contacting OMEGA:
1. Purchase Order number to cover the COST of
the repair,
2. Model and serial number of the product, and
3. Repair instructions and/or specific problems
relative to the product.