Omega PCL240 User guide

User’s Guide

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omega.com

e-mail: [email protected]

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NORWALK, CT

SM

PCL240

Pressure Calibrator

omega.com [e-mail]

omega.com [email protected]

Servicing North America:

Servicing North America:

U.S.A.

U.S.A.
Headquarters:

Headquarters:

Customer Service: 1-800-622-2378 (USA & Canada only)

Customer Service: 1-800-622-2378 (USA & Canada only)
Engineering Service: 1-800-872-9436 (USA & Canada only)

Engineering Service: 1-800-872-9436 (USA & Canada only)
Tel: [phone] Fax: [phone]

Tel: [phone] Fax: [phone]
e-mail: [email protected]

e-mail: [email protected]

Omega Engineering, Inc.

Omega Engineering, Inc.
Toll-Free: 1-800-826-6342 (USA & Canada only)

Toll-Free: 1-800-826-6342 (USA & Canada only)

For Other Locations Visit omega.com/worldwide

For Other Locations Visit omega.com/worldwide

The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves

The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves
the right to alter specifications without notice.

the right to alter specifications without notice.

Table of Contents

1. Introduction

1.1 Customer Service . . . . . . . . . . . . . . . . .1

1.2 Unpacking . . . . . . . . . . . . . . . . . . . . . . .1

1.3 Safety Information . . . . . . . . . . . . . . . . .1

2. Getting Started . . . . . . . . . . . . . . . . . . .4

3. Media Compatibility . . . . . . . . . . . . . .4

4. Operating Procedure . . . . . . . . . . . . . .4

5. Accuracy . . . . . . . . . . . . . . . . . . . . . . . .5

6. Specifications

. . . . . . . . . . . . . . . . . . . . .5

7. Maintenance . . . . . . . . . . . . . . . . . . . . .6

PCL240

1. Introduction

The PCL240 is designed to be an accurate, easy to use pressure
calibrator/manometer for a variety of pressure measuring applications. Its
two port

measure-ments providing a high degree of versatility. The
PCL240 is capable of storing maximum and minimum pressure readings
along with a hold function to freeze a reading if desired.

1.1 Customer Service

1.2 Unpacking

Remove the packing list and verify that all equipment has been received. If
there are any questions about the shipment please call OMEGA at 1-800­826-6342. When the shipment is received inspect the container and
equipment for any signs of damage. Note any evidence of rough handling
in transit. Immediately report any damage to the shipping agent.
NOTE: The carrier will not honor any claims unless all shipping material is
saved for their examination. After examining and removing contents, save
packing material and carton in the event reshipment is necessary.

design allows the unit to be used in both gage and

OMEGA Engineering

Tel: [phone]

Fax: [phone]

www.omega.com

email: [email protected]

1.3 Safety information

Symbols Used

The following table lists the International Electrical Symbols. Some or all of
these symbols may be used on the instrument or in this manual.

1

2

Symbol Description

AC (Alternating Current)

AC-DC

Battery

CE Complies with European Union Directives

DC

Double Insulated

Electric Shock

Fuse

PE Ground

Hot Surface (Burn Hazard)

Read the User’s Manual
(Important Information)

Off

On

The following definitions apply to the terms “Warning” and “Caution”.

• “Warning” identifies conditions and actions that may pose hazards to the

user.

• “Caution” identifies conditions and actions that may damage the

instrument being used.

Use the calibrator only as specified in this manual, otherwise injury and
damage to the calibrator may occur.

3

Warning

To avoid possible electric shock or

personal injury:

• Do not apply more than the rated voltage. See specifications for

supported ranges.

• Follow all equipment safety procedures.

• Do not use the calibrator if it is damaged. Before you use the calibrator,

inspect the case. Look for cracks or missing plastic. Pay particular
attention to the insulation surrounding the connectors.

• Select the proper function and range for your measurement.

• Make sure the battery cover is closed and latched before you operate the

calibrator.

• Remove test leads from the calibrator before you open the battery door.

• Inspect the test leads for damaged insulation or exposed metal.

• When using the probes, keep your fingers away from the probe contacts.

Keep your
fingers behind the finger guards on the test leads.

• Do not use the calibrator if it operates abnormally. Protection may be

impaired. When in doubt, have the calibrator serviced.

• Do not operate the calibrator around explosive gas, vapor, or dust.

• Disconnect test leads before changing to another measure or source

function.

• When servicing the calibrator, use only specified replacement parts.

• To avoid false readings, which could lead to possible electric shock or

personal injury, replace the battery as soon as the battery indicator
appears.

Caution

To avoid possible damage to calibrator or to equipment under

test:

• Use the proper jacks, function, and range for your measurement or

sourcing application.

4

2. Getting Started

Before beginning, become familiar with the keypad layout and the
configuration of the pressure manifold connections. Note the location of
the high and low pressure ports as indicated by the label on the rear of the
calibrator.

Install the 9V alkaline battery by removing the two retaining screws
securing the battery compartment door. Once the battery is in place secure
the battery compartment door by tightening the retaining screws. The
PCL240 is now ready for operation.

3. Media Compatibility

The PCL240 low pressure models (10”, 200”, 30 PSI and 100 PSI) can
work with liquids and gases that are compatible with the following wetted
materials:

• Silicon

• RTV

• Glass

• Ceramic

• Buna-N

The high pressure versions of the PCL240 (300 PSI, 3,000 PSI) can work
with any liquid or gas compatible with 316 stainless steel and nickel plated
brass.

4. Operating Procedure

1. Connect the desired 1/8NPT fitting to the pressure manifold. Note that

for gage (positive pressure) measurements use the HIGH input port. If
differential measurements are being made, both ports must be used with
the higher of the two pressures going into the HIGH input port. The 300
and 3000 PSI versions have a single port since they operate as a gauge
only device.

2. Turn on power and select the desired Engineering units you wish to use.

Pressing the ENG. UNITS key will allow you to toggle through the
available selections.

3. With the calibrator open to ambient pressure press the ZERO key to

zero the reading.

4. Apply the pressure to be measured. If the reading is unstable due to

pressure fluctuations, press the DAMP key to dampen the reading. To
disable the damping function, press DAMP again.

5. The PCL240 can be used to monitor a pressure then recall the maximum

and minimum values. When pressure is introduced into the port, the
pressure value is automatically stored as maximum or minimum values.
As the pressure changes, the minimum and maximum values are
constantly updated. These stored values can be cleared at any time by

pressing the CLEAR key. The memory is also cleared when the
calibrator is turned off.

To recall a stored value, press and hold either the MAX or MIN key,
depending on the reading you wish to review. When the key is released
the calibrator returns to the present reading value.

6. The PCL240 can be used to hold a pressure reading to be viewed after

the pressure has changed. Pressing the HOLD key enables the hold
function, pressing HOLD again disables it.

5. Accuracy

The PCL240 is checked against a traceable reference before
shipment to verify that it meets its accuracy specification. This accuracy is
based at 25°C and error allowances must be made when operating at
extreme temperatures. The specifications below list the stability and
operating temperature range of the PCL240.

6. Specifications

Range

(Model PCL240-10") -10 to 10" H
(Model PCL240-200")

(Model PCL240-30) -14 to 30 PSI
(Model PCL240-100) -14 to 100 PSI
(Model PCL240-300) -14 to 300 PSI
(Model PCL240-3000) -14 to 3000 PSI

Accuracy @23 ±5°C

30/100 PSI, 200” ±0.05% F.S.
300/3000 PSI ±0.05% of Reading

10" ±0.1% F.S.

Engineering Units PSI, in H

Operating Temperature 0 to 50°C
Storage Temperature -20 to 60°C
Stability 0.01% F.S./°C outside of 23°C ± 5°C
MAX Overpressure 2x for ranges >100 PSI

Power 9V alkaline battery
Case Size 1.43” x 3.15” x 5.7”
Weight 12 oz.

-200" to 200"H2O
(0-7PSI)

±2 LSD

mm H
mm Hg, KPa

3x for ranges <30 PSI

O, cm H2O,

2

O, BAR,

2

O

2

5

6

7. Maintenance

A. Battery Selection

The PCL240 operates on a standard 9V alkaline battery or an optional
rechargeable 9V Ni-Cd battery. For most applications the 9V alkaline
battery will suffice; however, in heavy use applications the 9V Ni-Cd may
be a better choice. The 9V Ni-Cd battery supplied by Omega will offer
approximately 3 hours of continuous use at 12 mA output on a full charge
(the alkaline battery will yield about 12 hours). The charger supplied by
Omega will provide an overnight charge rate (10-12 hours) and will also
power the PCL120 for bench use while maintaining a float charge on the
Ni-Cd battery.

Warning: Never connect the AC adapter/ charger with the 9V alkaline
battery installed.

To order the 9V Ni-Cd battery or AC adapter/charger contact Omega
Engineering at 800-826-6342.

B. Input Protection

The PCL240 incorporates a fuseless input protection and will tolerate most
misconnections up to 250 VAC or 250 VDC for up to 30 seconds duration.
Because of this protection no maintenance is required.

C. Calibration

The PCL240 is designed to hold its rated accuracy for a minimum of one
(1) year. It is therefore recommend that an annual re-calibration be done
to ensure operation within specification. Contact Omega’s Customer
Service Department for re-calibration information at 1-800-826-6342 or
www.omega.com.

WARRANTY/DISCLAIMER

OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a
period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace
period to the normal one (1) year product warranty to cover handling and shipping time. This ensures
that OMEGA’s customers receive maximum coverage on each product.

If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request.
Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no
charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser,

g but not limited to misha ndling, improper interfacing, operation outside of design limits,

includin
improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of
having been tampered with or shows evidence of having been damaged as a result of excessive corrosion;
or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating
conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not
limited to contact points, fuses, and triacs.

OMEGA is pleased to offer suggestions on the use of i ts various products. However,
OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for
any damages that result from the use of its products in accordance with information provided
by OMEGA, either verbal or written.
company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR
REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF
TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF
LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of
OMEGA with respect to this order, whethe r based on contract , warra nty, neglig ence,
indemnification, strict liability or otherwise, shall not e xceed the purchase price of the
co mpo ne nt upo n whic h li a bi lity is based. In no event sh a ll OMEG A be li abl e for
consequential, incidental or special damages.

CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1)
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or
activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility
as set forth in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify
OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the
Product(s) in such a manner.

OMEGA warrants only that the parts manufactured by the

as a “Basic

Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE

RETURN REQUESTS/INQUIRIES

RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR)
NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING
DELAYS). The assigned AR number should then be marked on the outside of the return package and on any
correspondence.

The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit.

FOR WARRANTY RETURNS, please have the
following information available BEFORE contacting
OMEGA:

1. Purchase Order number under which the product
was PURCHASED,

2. Model and serial number of the product under
warranty, and

3. Repair instructions and/or specific problems

relative to the product.

OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our
customers the latest in technology and engineering.

OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 2017 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,

reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior
written consent of OMEGA ENGINEERING, INC.

FOR NON-WARRANTY REPAIRS, consult
OMEGA for current repair charges. Have
the following information available BEFORE
contacting OMEGA:

1. Purchase Order number to cover the COST
of the repair,

2. Model and serial number of the product, and

3. Repair instructions and/or specific problems
relative to the product.

Where Do I Find Everything I Need for

Process Measurement and Control?

OMEGA…Of Course!

Shop online at omega.com

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SM

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M3126/0217