Page 1
(Supersedes PC400-2)
PC400-3
C
161-027925-001
JANUARY, 1994
4
OPERATION INSTRUCTIONS
Installation
and
Type C, CDE and CIR
Cartridge Heaters
© 1999 Wiegand Industrial Division, Emerson Electric Co.
GENERAL
The Chromalox electric cartridge heaters are ruggedly constructed and if properly installed, operated and maintained, will
provide long life and dependable, trouble-free service.
Since excess temperatures may permanently damage the
heaters, temperature regulating and limiting controls are recommended.
WARNING: Users should install adequate back-up
controls and safety devices with their electric
heating equipment. Where the consequences of
failure may be severe, back-up controls are essential. Although the safety of the installation is the
responsibility of the user, Chromalox will assist in
identifying equipment options.
Type C (Bolt Terminals)
WARNING: Hazard of Shock. Disconnect all power
before installing heater.
WARNING: The suitability of these heaters for any
particular application is solely the responsibility of
the user. Please check Chromalox factory or representative for guidance if needed.
1. If cartridge heater is to be used in platen, dies, mold, etc. the
hole should be drilled and reamed to allow as close a fit as is
possible. This is especially important when installing high watt
density heaters. Good surface contact between the heater sur-
face and the heated metal is essential to good heat transfer and
for longer heater life. A loose fit, resulting in poor contact will
cause the heater to “run hot” and could cause premature heater
failure. Table A gives the difference between nominal and
actual diameters. If further information regarding fit or watt
density is required, contact your Chromalox representative or
ask for a copy of Curve G-235 from Chromalox Cartridge
Heater manuals.
WARNING: Never hammer the heater ends when
installing.
2. Graphite and other lubricants to help insert the cartridge heater
into the hole are not recommended. They are electrically conductive and can contaminate the heater and shorten heater life.
Chromalox HTRC (Heat Transfer and Release Coating) is
recommended.
3. Do not twist or braid wire leads. Where leads are subject to
flexing, support the leadwires to prevent them from twisting or
breaking off at the terminal end.
4. A void the use of tape on leads where they emer ge from the car-
tridge heater. The adhesive on some tapes can contaminate the
heater and shorten heater life.
NOTICE: Carefully remove heater(s) from
shipping containers and check for shipping damage. Any damage claims should
be entered immediately with the carrier.
Type CTRH
Type CDE
Type CIR/CSIR
INSTALLATION
Page 2
5. Leadwires must not enter the hole containing the heater. The
lead end of the heater should be flush with the surface of the
part being heated. Make sure that the leads are in an ambient
temperature which does not exceed the maximum temperature
rating of the lead insulation and end seal material.
6. DANGER: Hazard of Fire. Since cartridge heaters are
capable of developing high temperatures, extreme care should
be taken to:
A. Avoid mounting heaters in an atmosphere containing com-
bustible gases and vapors.
B. Avoid contact between heaters and combustible materials.
C. Keep combustible materials far enough away to be free of
the effects of high temperatures.
Table A
99-057
TA - R9 - EF
Litho in U.S.A.
Phone: 1-800-368-2493
2150 N. RULON WHITE BLVD., OGDEN, UT 84404
Chromalox warrants only that the Products and parts manufactured by Chromalox, when shipped, and the
work performed by Chromalox when performed, will meet all applicable specification and other specific
product and work requirements (including those of performance), if any, and will be free from defects in
material and workmanship under normal conditions of use. All claims for defective or nonconforming (both
hereinafter called defective) Products, parts or work under this warranty must be made in writing immediately upon discovery, and in any event, within one (1) year from delivery, provided, however all claims for
defective Products and parts must be made in writing no later than eighteen (18) months after shipment by
Chromalox. Defective and nonconforming items must be held for Chromalox’s inspections and returned to
the original f.o.b. point upon request. THE FOREGOING IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES WHATSOEVER, EXPRESS, IMPLIED AND STATUTORY, INCLUDING, WITHOUT LIMITATION, THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
Notwithstanding the provisions of this WARRANTY AND LIMITATION Clause, it is specifically understood
that Products and parts not manufactured and work not performed by Chromalox are warranted only to the
extent and in the manner that the same are warranted to Chromalox by Chromalox’s vendors, and then only
to the extent that Chromalox is reasonably able to enforce such warranty, it being understood Chromalox
shall have no obligation to initiate litigation unless Buyer undertakes to pay all cost and expenses therefor,
including but not limited to attorney’s fees, and indemnifies Chromalox against any liability to Chromalox’s
vendors arising out of such litigation.
Upon Buyer’s submission of a claim as provided above and its substantiation, Chromalox shall at its
option either (i) repair or replace its Products, parts or work at the original f.o.b. point of delivery or (ii)
refund an equitable portion of the purchase price.
THE FOREGOING IS CHROMALOX’S ONLY OBLIGATION AND BUYER’S EXCLUSIVE REMEDY FOR
BREACH OF WARRANTY , AND IS BUYER’S EXCLUSIVE REMEDY AGAINST CHROMALOX FOR ALL CLAIMS
ARISING HEREUNDER OR RELATING HERETO WHETHER SUCH CLAIMS ARE BASED ON BREACH OF
CONTRACT, TORT (INCLUDING NEGLIGENCE AND STRICT LIABILITY) OR OTHER THEORIES, BUYER’S
FAILURE TO SUBMIT A CLAIM AS PROVIDED ABOVE SHALL SPECIFICALLY WAIVE ALL CLAIMS FOR
DAMAGES OR OTHER RELIEF, INCLUDING BUT NOT LIMITED TO CLAIMS BASED ON LATENT DEFECTS.
IN NO EVENT SHALL BUYER BE ENTITLED TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND BUYER
SHALL HOLD CHROMALOX HARMLESS THEREFROM. ANY ACTION BY BUYER ARISING HEREUNDER OR
RELATING HERETO, WHETHER BASED ON BREACH OF CONTRACT, TORT (INCLUDING NEGLIGENCE AND
STRICT LIABILITY) OR OTHER THEORIES, MUST BE COMMENCED WITHIN ONE (1) YEAR AFTER THE
DATE OF SHIPMENT OR IT SHALL BE BARRED.
W2008M
WARRANTY AND LIMITATION OF REMEDY AND LIABILITY
INSTALLATION
WARNING: Hazard of Shock. Any installation involv-
ing electric heaters must be effectively grounded
in accordance with the National Electrical Code to
eliminate shock hazard.
1. Electric wiring to heating elements must be installed in accor-
dance with National Electrical Codes and Local Electrical Codes
by a qualified person as defined in the NEC.
2. Use high-temperature manganese nickel leadwire or alloy bus-
bar for electrical connections at the heater itself. Insulated cop-
per leadwire may be used up to 350°F.
3. Cartridge heaters of
5
/8” diameter and larger and of equal
wattage and voltage can be series-connected across 480 volts
maximum power supply. Smaller diameter units of equal rating
can be series-connected across 250 volts maximum. An extra
layer of high temperature Fiberglass sleeving is recommended
for the leadwire to increase electrical insulation.
4. Protection with properly sized fuses/breakers is required to
minimize hazards.
1. Do not operate heaters at voltages in excess of that stamped on
the heater since excess voltage will shorten heater life.
2. Do not operate heaters under conditions that result in tempera-
tures higher than the recommended maximum since excess
temperatures can cause premature heater failure.
The maximum recommended temperature on sheath mate-
rials normally supplied is:
Stainless Steel — 1200°F
Alloy — 1600°F
3. Electrical terminals should be protected from spillage of plas-
tics, water, oil, and their vapors which can create electrical hazards and/or heater failure.
WARNING: Hazard of Shock. Disconnect all power
to heaters before servicing or replacing heaters.
1. Make certain that the terminals or leads and heater sheath are
free from contact with oil, liquids or other foreign matter.
Note: Chromalox cannot be responsible for failures or damage
caused by organic contamination in cartridge heaters. Make certain that the heaters are not exposed to organic contaminants.
2. Check electrical connections and tighten if necessary. This will
help avoid hot terminals that may destroy wire insulation or
heater terminals.
3. Check overheat operation to insure heater protection.
4. REPAIR — For In-Warranty repair please follow instructions
in warranty below.
MAINTENANCE
OPERATION
WIRING
Actual Dia. Actual Dia.
+.000 +.000
Nominal Dia. –.005 Nominal Dia. –.005
1
/4” .248”
15
/16” .933
3
/8” .373” 1” .996
1
/2” .498” 11/4” 1.250
5
/8” .622” 119/64” 1.291
3
/4” .747”
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