Omega OS523E, OS53xE-CF, OS532E, OS524E, OS533E User Manual

...
OS530LE, OS532E, OS53xE-CF,
OS533E, OS534E, OS530HRE,
OS523E, OS524E OMEGASCOPE
®
Handheld Infrared Thermometer
Shown with Built-in Distance Measuring Option and Digital Video Camera Attachment
TM
omega.com
e-mail: info@omega.com
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®
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®
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Unpacking Instructions
n4
Notes
Unpacking Instructions
Remove the Packing List and verify that you have received all equipment, including the following (quantities in parentheses):
• OS530/OS520 Series Handheld Infrared Thermometer (1)
• AA Size Lithium Batteries (4)
• Soft Cover Carrying Case (1)
• Analog Cable (1)
• RS232 Cable (only for OS533E, OS534E, OS523E, OS524E)
• CD Software (only for OS533E, OS534E, OS523E, OS524E)
• Quick Start Manual (1)
Accessories
If you have any questions about the shipment, please call Customer Service at:
1-800-622-2378 or 203-359-1660. We can also be reached on the Internet at:
omega.com e-mail: cservice@omega.com
When you receive the shipment, inspect the container and equipment for signs of damage. Note any evidence of rough handling in transit. Immediately report any damage to the shipping agent.
The carrier will not honor damage claims unless all shipping material is saved for inspection. After examining and removing contents, save packing material and carton in the event reshipment is necessary.
Model No. Description
UNI-ADAP-9V 100-240 Vac adapter, 9 Vdc @1.7A OS520-RCC Hard Carrying Case, Standard OS520-SC-RCC Hard Carrying Case, Large 88013K Surface Probe, K Type T/C, up to 815°C (1500°F) 88001K Surface Probe, K Type T/C, up to 482°C (900°F) CAL-3-IR NIST Traceable Calibration SC-520 Sighting Scope HH-DM Distance Measuring Meter DV-CAM Digital/Video Camera
NOTE
i
ii
TABLE OF
CONTENTS
Page
Unpacking Instructions i Chapter 1 General Description 1-1
1.1 Introduction 1-1
1.2 Parts of the Thermometer 1-5
1.2.1 Front of the Thermometer 1-5
1.2.2 Rear of the Thermometer 1-7
Chapter 2 Using the Handheld Infrared Thermometer 2-1
2.1 How to Power the Thermometer 2-1
2.1.1 Battery Operation 2-1
2.1.2 AC Power Operation 2-1
2.2 Operating the Thermometer 2-2
2.2.1 Measurement Techniques 2-6
2.3 Real Time Mode (Active Operation) 2-8
2.3.1 Adjusting Emissivity 2-11
2.3.2 Using the LOCK Function 2-11
2.3.3 Using the Trigger Function 2-11
2.3.4 Using the Distance Function 2-12
2.3.5 Laser Sighting Status 2-15
2.3.6 Calculating Temperature Values 2-15
2.3.7 Changing the Temperature from °F to °C (or vice versa) 2-16
2.3.8 Turning on the Display Backlighting 2-16
2.3.9 Thermocouple Input (OS532E, OS533E, OS534E) 2-16
2.3.10 Using the Alarm Functions 2-17
2.3.11 Using Ambient Target Temperature Compensation 2-19 (OS533E, OS534E, OS523E, OS524E)
2.3.12 PC Interface Software (OS533E, OS534E, OS523E, OS524E) 2-20
2.3.13 PC Interface Commands 2-25
2.3.14 Storing Temperature Data on Command 2-27 (OS533E, OS534E, OS523E, OS524E)
2.3.15 Logging Temperature Data in Real Time 2-28 (OS533E, OS534E, OS523E, OS524E)
2.3.16 Erasing the Temperature Data from Memory 2-29
2.4 Recall Mode (Passive Operation) 2-30
2.4.1 Reviewing the Last Parameters 2-32
2.4.2 Reviewing Previously Stored Temperature Data 2-32 (OS534E, OS523E, OS524E)
Chapter 3 Laser Sighting 3-1
3.1 Warnings and Cautions 3-1
3.2 Description 3-2
3.3 Operating the Laser Sighting 3-3
3.4 Laser Sighting Status 3-3
Chapter 4 Sighting Scope 4-1
4.2 Installing and Operating the Sighting Scope 4-1
OS530E/OS520E Series
Handheld Infrared Thermometer
iii
iv
Chapter 5 Digital Video Camera 5-1
5.1 Camera Parts 5-1
5.2 Battery Installation 5-1
5.3 Turning Camera ON/OFF 5-1
5.4 Menu Selection 5-1
Chapter 6 Maintenance 6-1
6.1 Replacing the Batteries 6-1
6.2 Cleaning the Lens 6-2
6.3 Calibrating the Thermometer 6-2
6.4 Servicing the Laser Sighting 6-2
Chapter 7 Troubleshooting Guide 7-1 Chapter 8 Specifications 8-1 Chapter 9 Glossary of Key Strokes 9-1
Appendix A How Infrared Thermometry Works A-1 Appendix B Emissivity Values B-1 Appendix C Determining an Unknown Emissivity C-1 Index I-1
TABLE OF
CONTENTS
1-1
General Description
1
1.1 Introduction
The OS530E/OS520E series Handheld Infrared (IR) Thermometers provide non-contact temperature measurements up to 4500°F. They offer effective solutions for many non-contact temperature applications, including the following:
• Predictive Maintenance: Tracking temperature shifts which indicate pending failure in solenoid valves.
• Energy Auditing: Locating wall insulation voids to reduce building heating costs.
• Food Processing: Taking accurate temperature readings without direct contact with the food or packaging material.
The IR thermometer provides information at a glance — the custom backlit dual digital LCD displays both current and minimum, maximum, average or differential temperatures. This versatile instrument provides:
• Measurable target distances from 5 inches to approximately 100 feet
• Emissivity adjustable from 0.1 to 1.00 in 0.01 steps provides ease of use when measuring a variety of surfaces.
• Built-in Laser sighting in Circle & Dot configurations.
• Thermocouple input available.
• Distance Measurement available, either field mountable or built­in.
• Digital/Video Camera Option available
• An electronic trigger lock feature set via the keypad allows continuous temperature measurement up to 10 times per second.
• Audible and visual alarms. The high and low alarm points are set via the keypad.
• 1 mV per degree (°F or °C) analog output, which allows interfacing with data acquisition equipment (including chart recorders, dataloggers and computers). OS524E provides 0.5 mV/Deg.
• Last temperature recall (Hold).
• Backlit display useful in low ambient light conditions.
• Powers from 4 AA size batteries or an ac adapter.
• RS232 serial communication to a PC or printer. This allows downloading data for further analysis.
• Ambient target temperature compensation. This provides more accuracy for measuring low emissivity targets.
• Record up to 800 temperature data points. Review the recorded data on the thermometer LCD, as well as downloading the data to a PC.
General Description
1
1-2
The thermometer is easy to use:
• Units have standard “V” groove aiming sights.
• Integral tripod mount permits hands-free operation, if necessary.
• Temperature readings are switchable from °F to °C via the keypad.
• Parameters, such as target material emissivity and alarm setpoints, can be set and remain in memory until reset.
This instrument has a rugged and functional design, including:
• Sealed keypad display.
• Convenient trigger operation.
• Soft carrying case and wrist strap, for safety and ease of carrying.
• Rubber boot around the lens and the display.
Table 1-1. OS530 Series Handheld Infrared Thermometer Features
Features
OS530LE OS532E OS533E OS534E
Accuracy* ±1% rdg ±1% rdg ±1% rdg ±1% rdg Range -10 to 1000°F -10 to 1000°F -10 to 1000°F -10 to 1600°F
-23 to 538°C -23 to 538°C -23 to 538°C -23 to 871°C Emissivity adjustable adjustable adjustable adjustable Backlit Dual Display standard standard standard standard Distance to Spot
Size Ratio 10:1 10:1 20:1 30:1 Differential Temperature standard standard standard standard Min/Max Temperature standard standard standard standard Average Temperature standard standard standard standard High Alarm standard standard standard standard Thermocouple Input standard standard standard Audible Alarm
& Indicator standard standard standard standard Analog Output 1mV/deg 1mV/deg 1mV/deg 1mV/deg Built-in Laser Sighting dot/circle dot/circle dot/circle dot/circle Trigger Lock standard standard standard standard Last Temperature Recall standard standard standard standard Low Alarm standard standard Ambient Target
Temperature standard standard
Compensation
RS232 Interface standard standard Data Storage standard Distance Measurement Optional Digital Camera Optional
1-3
General Description
1
Features
OS530HRE OS530LE-CF OS533E-CF OS534E-CF
Accuracy* 3°F (1.7 °C) ±1% rdg ±1% rdg ±1% rdg Range -22 to 250°F -10 to 1000°F -10 to 1000°F -10 to 1600°F
-30 to 121°C -23 to 538°C -23 to 538°C -23 to 871°C Emissivity Adjustable Adjustable Adjustable Adjustable Display Resolution 0.1°For 0.1°C 1°F or 1°C 1°F or 1°C 1°F or 1°C Backlit Dual std std std std
Display Field of view 20:1 0.15"@6" 0.15"@6" 0.15"@6" Differential
Temperature std std std std Min/Max
Temperature std std std std Average
Temperature std std std std High Alarm std std std std Low Alarm --- --- std std Audible Buzzer
& Indicator
std std std std
Ambient Target Temp --- --- std std
Compensation
Analog Output 1 mV/Deg 1 mV/Deg 1 mV/Deg 1 mV/Deg RS232 Output --- --- std std Data Storage --- --- --- std Built-in Laser Dot/Circle Dot Dot Dot
sighting Trigger Lockstd std std std std Last Temperature
Recall std std std std Thermocouple
Input --- --- std std Distance Optional Not Recommended
Measurement Digital Optional
Camera
* The temperature accuracy is 1% of Rdg or 2ºC (3ºF) whichever is greater.
General Description
1
1-4
Distance to Spot Size Ratio
OS523E-1 30:1 OS523E-2 60:1 OS523E-3 68:1
** OS523E provides three field of views:
Features OS523E
**
OS524E
Accuracy ±1% rdg ±1% rdg Range 0 to 2500°F 1000 to 4500°F
(-18 to 1371°C) (538 to 2482°C) Emissivity adjustable adjustable Backlit Dual Display standard standard Distance to Spot Size Ratio varies** 110:1 Differential Temperature standard standard Min/Max Temperature standard standard Average Temperature standard standard High Alarm standard standard Low Alarm standard standard Audible Alarm & Indicator standard standard Ambient Target
standard standard
Temperature Compensation Analog Output 1 mV/deg 0.5 mV/deg RS-232 Output standard standard Thermocouple Input ––– ––– Data Storage standard standard Built-in Laser Sighting dot/circle dot/circle Trigger Lock standard standard Last Temperature Recall standard standard Distance Measurement Optional Digital Camera Optional
1.2 Parts of the Thermometer
1.2.1 Front of the Thermometer
Figure 1-1. OS530E/OS520E Series Handheld Infrared Thermometer Front View
The display is shown in more detail in Figure 1-2 and described in Table 1-2.
There are no user-serviceable parts in the thermometer.
Refer to Chapter 3 for Laser Sight information.
“V” Groove
Lens Rubber
Boot
Built-in
Distance Module
(Optional)
Distance
Powe r Switch
Trigger
Battery
Compartment
Door
Tripod Mount
Digital/Video Camera (Optional)
Display Rubber Boot
Backlit LCD
Wrist Strap
1-5
General Description
1
General Description
1
1-6
Figure 1-2.
Display and
Keypad View
Table 1-2. Display Details
Key Description
Display Mode displays one of the following:
E (Emissivity) AVG (Average Temperature) d_F (distance in Feet) HAL (High Alarm Setpoint)
d_M (Distance in Meters) TC (Thermocouple Input)
LSR (Laser either flashing or continuous) LAL (Low Alarm Setpoint) MAX (Maximum Temperature) AMB (Ambient Target Temp) MIN (Minimum Temperature) PRN (Send Data to PC) dIF (Differential Temperature) MEM (Store Individual Temperature Data) LOG (Log Temperature Data)
Data associated with one of the Display Modes
Backlighting Icon - allows the display to be viewed under low ambient light
Displays the units of measure in either °F or °C
Main display - displays the current temperature
Locks the trigger / Enables or Disables alarms/Resets MAX, MIN, Dif, Avg. Temps
for incrementing data; and is for turning on/off the display backlighting
for decrementing data; and is for changing the units of measure from °F to °C or vice
versa
Function key for scrolling through the display modes
Display Icons
Trigger Lock Low Alarm
Ambient Target Low Battery
High Alarm Data Transfer thru
RS232
Laser Power Indicator LED
F
C
FUNC LOCK
®
F
C
OMEGASCOPE
®
LCK
HAL
LOBAT
ATC
LAL
PRN
°F °C
1
11
10
9
8
7
6
5
4
3
2
1-7
General Description
1
Figure 1-3 shows the various jacks for analog output, thermocouple input and the ac adapter to the thermometer. The figures also show the location of the Laser Power Switch, Dot-Circle Switch, and Laser Beam Aperture. More details are provided in Section 2.2.1.
Figure 1-3. OS530E/OS520E Series Handheld Infrared Thermometer
Various Views
Laser
Dot/Circle
Switch
Laser Power Switch
Distance
Power
Switch
Laser Beam Aperture
Thermocouple Input Socket (SMP) (standard on OS532E, OS533E, OS534E)
ac Adapter Input Jack
Analog Output Jack (1mV/deg)
RS-232 Phone Jack (standard on OS533E, OS534E, OS523E, OS524E)
General Description
1
1-8
Notes
2-1
Using the Handheld Infrared Thermometer
2
2.1 How to Power the Thermometer
2.1.1 Battery Operation
Invert the thermometer and install 4 fresh AA size batteries as shown in Figure 2-1. Make sure the batteries’ polarities are correct, the batteries are not put in backwards, and are of the same type.
If the icon flashes, the batteries must be replaced with fresh batteries immediately.
Figure 2-1. Installing the Batteries
2.1.2 ac Power Operation
The thermometer may be operated on ac power using the optional universal 100/240 Vac adapter. When operating on ac power the batteries supply backup power in case of ac power failure. The ac adapter input jack is shown in Figure 1-3.
NOTE
C
F
FU
NC LOC
K
®
A TC
LC
LAL
K
H
PR
A
L
N
°
L
F
O
°
B
C
A
T
OME
G
A
S
COPE
®
Using the Handheld Infrared Thermometer
2
2-2
2.2 Operating the Thermometer
1a. (Without the Laser Sighting) -Aim the thermometer at the target to
be measured. Use the “V” groove (shown in Figure 1-1) on top of the thermometer to align the target to the thermometer’s field of view. Look down the “V” groove with one eye only, in order to guarantee proper sighting. Pull and hold the trigger.
1b. (With the Laser Sighting) - Set the laser power switch to the
ON position. Aim at the target and pull the trigger. The laser beam and the red power indicator LED will turn on while the trigger is pulled. Refer to Chapter 3 for more details on the Laser Sighting.
2. The field of view of the thermometer should fall within the area of the target being measured as shown in Figure 2-2. Figures 2-3 through 2-9 show the field of view vs distance for the various thermometers.
Figure 2-2. Field of View Positions
Figure 2-3. Field of View OS532E, OS530LE
SPOT DIA. * (IN)
SPOT DIA. * (CM)
Field of View
Target
(ACCEPTABLE)
(UNACCEPTABLE)
2-3
Using the Handheld Infrared Thermometer
2
** Measurement distance is from the outside surface of the rubber boot.
4.8"
1.0" @ 0" to 20"
2.5cm @ 51cm
1.2"
1.0"
2.5
6.0
4.0
8.0
10.0
12.2
1601208040
1.0"
1.8"
2.4"
3.0"
3.6"
4.2"
1' 2'
200
8'6'
0**
DISTANCE: SENSOR TO OBJECT (FT)
DISTANCE: SENSOR TO OBJECT (CM)
SPOT DIA.* (IN)SPOT DIA.* (CM)
*SPOT DIAMETER MEASURED
AT 90% ENERGY
D:S = 20:1
4'
244
3' 5' 7'
20"
Figure 2-5 Field of View OS534E, OS523E-1
Figure 2-4 Field of View OS533E, OS530HRE
Using the Handheld Infrared Thermometer
2
2-4
Figure 2-7 Field of View OS523E-2
Figure 2-6 Field of View OS53xE-CF
DISTANCE: SENSOR LENS TO OBJECT (in.)
0
3"
6"
9"12"
15"
SPOT DIA.* (IN)
0.9"
22
0
SPOT DIA.* (MM)
.45"
11.5
*SPOT DIAMETER MEASURED
AT 90% ENERGY
7.6
0'
0.9"@ 0
SPOT DIA.* (IN)
0.9"
30.5
.78"
D:S = 40:1
19.9
38.1
1.9"
.15"
3.9
15.2
DISTANCE: SENSOR LENS TO OBJECT (cm.)
DISTANCE: SENSOR TO OBJECT (FT)
3'
1.0"
.39"
9.9
22.9
5'
1.2"
1.17"
29.9
16'10'
2.9"
26
22mm @ 0
*SPOT DIAMETER MEASURED
AT 90% ENERGY
0
SPOT DIA.* (MM)
1.0 3.01.5
31
DISTANCE: SENSOR TO OBJECT (M)
D:S = 60:1
48
75
5.0
2-5
Using the Handheld Infrared Thermometer
2
Figure 2-8 Field of View OS523E-3
Figure 2-9 Field of View OS524E
DISTANCE: SENSOR TO OBJECT (FT)
0’
3’
16’10’2’ 5’
SPOT DIA.* (IN)
SPOT DIA.* (MM)
.35"@ 24"
.8"
21
9mm @ 610mm
*SPOT DIAMETER MEASURED
0
.9"
AT 90% ENERGY
.61
1.0
DISTANCE: SENSOR TO OBJECT (M)
1.6"
22
42
1.5
DISTANCE: SENSOR TO OBJECT (FT)
0' 16' 82'50'
0.5"@ 0
SPOT DIA.* (IN)
0.9"
1.5"
5.1"
4.0"
101
3.0
7.0"
181
5.0
8.7"
38
13mm @ 0
*SPOT DIAMETER MEASURED
AT 90% ENERGY
0
SPOT DIA.* (MM)
5 15
DISTANCE: SENSOR TO OBJECT (M)
130
D:S = 110:1
221
25
Using the Handheld Infrared Thermometer
2
2-6
3. The target temperature and emissivity are displayed on the LCD.
Determine the emissivity of the target (refer to Appendix B). Press the
key to increment the target emissivity. Press the key to
decrement the target emissivity.
4. Press the key to lock the trigger. The icon will appear
on the display. This allows the thermometer to operate continuously whether or not the trigger is pulled. To unlock the trigger, press the
key again or pull the trigger twice. The icon is no longer displayed. When the trigger is pulled, the Laser Sighting as well as the display backlight will stay on .
5. After completing a temperature measurement, release the trigger. In order to conserve battery life, the thermometer goes into sleep mode and the Laser Sighting turns off.
LOCK
LOCK
F
C
2.2.1 Measurement Techniques
You can use the IR Thermometer to collect temperature data in any one of five different ways:
• Spot Measurement — Measures the temperature of discrete objects
such as motor bearings, engine exhaust manifolds, etc.:
1. Aim at the desired target and pull the trigger.
2. If necessary, adjust the emissivity using the and keys.
3. Read the temperature.
• Differential Measurement — Measures the temperature differential between two spots (the maximum and minimum temperatures viewed)
1. Aim the thermometer at the first spot and pull the trigger. Press the key to lock the trigger.
2. If necessary, adjust the emissivity.
3. Aim at the second spot.
4. Adjust the emissivity of the second spot if required.
5. To display the differential temperature, press the key until “dIF” appears on the display.
6. Read the differential temperature from the upper display.
7. Press the key to unlock the trigger.
LOCK
FUNC
LOCK
F
C
2-7
Using the Handheld Infrared Thermometer
2
• Static Surface Scan – Measures the temperature across a static surface:
1. Aim the thermometer at a starting point and pull the trigger. Press the key to lock the trigger.
2. If necessary, adjust the emissivity.
3. Slowly move the thermometer so that the line of sight sweeps across the surface. The thermometer measures the temperature at each point on the surface.
4. To record the temperature profile across the surface, connect the IR thermometer to a strip chart recorder. Refer to Figure 2-11 for details. The IR thermometer provides an analog output of 1mV/degree. (0.5 mV/Deg on OS524E)
5. After all the data has been taken, press the key to unlock the trigger.
Figure 2-11 Recorder Hookup
• Moving Surface Scan - Measures the Temperature of Points on a
Moving Surface:
1. Mount the thermometer on a camera tripod and aim at a fixed point on the moving surface.
2. Pull the trigger and press the key to lock the trigger.
3. If necessary, adjust the emissivity. The thermometer is now set up for measuring the temperature of a moving surface.
4. To record the temperature profile of the moving surface, connect the IR thermometer to a strip chart recorder. Refer to Figure 2-11 for details.
5. After all data is taken, press the key to unlock the trigger.
• Fixed Point Monitoring Over Time - Monitors the temperature at a fixed point over time:
It is recommended that you use the ac adapter for long term measurement of temperature.
LOCK
LOCK
LOCK
LOCK
NOTE
NOTE Center hole is the analog output jack
Analog
Cable
To Strip Chart
Recorder
Using the Handheld Infrared Thermometer
2
2-8
1. Mount the thermometer on a camera tripod and aim at the target.
2. Connect the analog output of the thermometer to a strip chart recorder as shown in Figure 2-11.
3. Pull the trigger and press the key to lock the trigger.
4. If necessary, adjust the emissivity.
5. The thermometer is now set up for unattended monitoring of temperature over time. You can also download the temperature to a Serial Printer or a PC for further analysis (Models OS533E, OS534E, OS523E, OS524E).
6. After all data is taken, press the key to unlock the trigger.
2.3 Real Time Mode (Active Operation)
Definition: Real Time Mode is the active operational mode of the thermometer. In this mode, the thermometer constantly measures and displays temperature.
Figure 2-12. General Operational Block Diagram
LOCK
LOCK
FUNC
2-9
Using the Handheld Infrared Thermometer
2
Table 2-1. Functional Flow Chart when the Trigger is Pulled (Real Time Mode)
Press to... to...
Press or to...
FUNC
LOCK
F
C
F
C
DISPLAY
MODE:
Press
Display shows:
Emissivity
Go to
Set Emissivity
Current temperature Lock or unlock
Distance (feet or meter)
Go to
Trigger LCK
Current temperature
Laser status
Go to
Set laser to
Current temperature Flashing or On
Maximum temperature
Go to
Press to turn on/off
Current temperature LCD backlight
Minimum temperature
Go to
Current temperature Reset Maximum, Press to change
Differential temp
Go to
Minimum, Diff.
from °F to °C or feet to meter
Current temperature
Average temps and vise versa
Average temperature
Go to
Current temperature
High alarm set point
Go to
Enable/Disable
Set High Alarm set point
Current temperature HAL
Thermocouple temp
Go to
–––––– Turn on LCD Back lite
Current temperature Change °F to °C
Low alarm set point
Go to
Enable/Disable
Set Low Alarm set point
Current temperature LAL
Ambient target temp
Go to
Enable/Disable
Set Ambient Target temp
Current temperature ATC
Data Trans. Interval
Go to
Enable/Disable
Set Data Transmission
Current Temperature PRN interval (Logging)
Memory location
Go to Store temp data –––
Current temperature
Logging
Go to
Turn on/off
–––
Current temperature Logging
Real Time Modes
NOTE: The unit of measure (°F or °C) flashes during Real Time Mode.
OS530LE, OS530HRE
OS532E
OS533E
OS534E, OS523E, OS524E
Figure 2-13. Visual Function Flow Chart
* While in these 7 modes:
Use key to change temperature from °F to °C or vice versa.
Use key to turn on the display backlighting.
*
*
*
*
*
*
*
Using the Handheld Infrared Thermometer
2
2-10
MODE MODEDISPLAY DISPLAY
LCK
LCK
FUNC
LCK
LCK
HAL
FUNC
LCK
(Models OS530LE,
OS530HRE)
FUNC
LCK
LCK
LCK
FUNC
FUNC
FUNC
LCK
LCK
LCK
ATC
LCK
LAL
FUNC
(Model OS532E)
FUNC
FUNC
PRN
FUNC
(Model OS533E)
FUNC
LCK
LCK
FUNC
FUNC
(Models
on
LCK
FUNC
OS534E, OS523E, OS524E)
F
C
2-11
Using the Handheld Infrared Thermometer
2
2.3.1 Adjusting Emissivity
Refer to Appendices B and C for information on emissivity.
1. Determine the emissivity of the target.
2. Aim at the target and pull the trigger.
3. If necessary, press the key to increment the target emissivity or press the key to decrement the target emissivity.
The Emissivity Display Mode (E) appears every time the trigger is pulled regardless of how the Display Mode was previously set.
The emissivity setting does not change when the thermometer is turned off. However, when the batteries are replaced, the emissivity is reset to 0.95, the default value.
2.3.2 Using the LOCK Function
This function electronically locks the trigger mechanism:
1. Pull the trigger and press the key to lock the trigger in the Emissivity and Distance Display Mode. The icon will appear on the display.
2. Release the trigger. This allows the thermometer to operate continuously whether or not the trigger is pulled.
To unlock the trigger function, while in Emissivity and
Distance Display Modes press the key again, and
the icon is no longer displayed.
The key also enables/disables alarm functions, and resets calculated temperature values (MAX, MIN, dIF, AVG).
2.3.3 Using the Trigger Function
Besides turning on the thermometer by pulling the trigger, you can lock the trigger electronically by pressing the trigger button twice. The
icon is displayed. You can unlock the trigger by pressing the
trigger button twice again.
NOTE
NOTE
NOTE
°F
F
C
LOCK
LOCK
LOCK
2.3.4 Using the Distance Function
• There should be a clean, open line of sight from the distance device to the target, otherwise an erroneous reading will result.
• For accurate distance measurement readings, the surface must be hard, flat, and reflective to ultrasonic pulse.
• Distance measurement can not be taken through glass, or off of soft and padded surfaces, or through smoke or fog.
• The distance measurement unit must be held perpendicular to the target surface.
• The distance measurement unit is designed for indoor use only.
• Accuracy of the distance measurement unit will vary depending on environmental conditions.
• Do not aim the distance measurement unit at a person.
The thermometer provides distance measurement as an option. This function is either built-in or field mountable. The field mountable version (HH-DM) mounts on top of the thermometer and is a stand-alone device. It operates independently of the thermometer. Model HH-DM operates from a 9Vdc battery. Press the key to measure distance. Press and hold the key for about 2 seconds to convert distance from Feet to Meters or vise versa. Press the same key to turn off the device or it will turn itself off in about 7 minutes.
Figure 2-14. Figure 2-15. Infrared Thermometer With
Model HH-DM Distance Meter Built-in Distance Measurement (-DM)
Using the Handheld Infrared Thermometer
2
2-12
CAUTION
Distance
Power Switch
LCK
C
OFF
OFF
C
Using the Handheld Infrared Thermometer
2
2-13
The built-in version (-DM) is an integal part of the thermometer, and distance measurment is made using the thermometer's keypad. Go to the d_F or d_M display menu. There is a slide power switch on the side of the distance module housing. Make sure the power switch is ON. Pull the trigger for about 2 seconds, and the upper display will show the distance to the target either in Feet or Meter. Releasing the trigger will turn off the distance measurement, and distance value will stay on for about 3 seconds. Pressing the key will convert the distance value from Feet to Meters and vise versa.
Do not operate the built-in distance module and laser sighting at the same time while operating from the batteries. It places a heavy load on the batteries.
Figure 2-16. Field of View of Built-in Distance Module
NOTE
LCK
18.0"
2"@ 0
12.0"
5 @ 0
7.0"
5.0"
18
13
30
46
0'
3'
16'10'
D:S = 10:1
5'
5.0
0
1.0 3.01.5
F
C
DISTANCE MODULE TO OBJECT (FT)
BEAM DIA.* (IN)
BEAM DIA.* (CM)
DISTANCE MODULE TO OBJECT (M)
Using the Handheld Infrared Thermometer
2
2-14
Figure 2-17. Field of View of Distance Meter HH-DM
Figure 2-18. Line of Sight of the Infrared Thermometer
vs. Distance Meter and Built-in Module
DISTANCE METER TO OBJECT (FT)
0'
0.5"@ 0
BEAM DIA.* (IN)
3'
10.0"
6.0"
DISTANCE MEASURING
REFERENCE LINE
HH-DM
®
15
1.2 @ 0
5'
16'10'
30.0"
18.0"
D:S = 6.5:1
25
46
76
0
BEAM DIA.* (CM)
1.0 3.01.5
DISTANCE METER TO OBJECT (M)
Distance Meter HH-DM
2" (50 mm)
Distance Meter Line of Sight
Optical Line of Sight
Built-in Distance Module Line of Sight
2" (50 mm)
Built-in distance Module
5.0
2.3.5 Laser Sighting Status
In the LSR display menu, the status of the laser sighting is shown either as Flashing (FLS) or continuous (on). Pressing the key will change the status from flashing to continuous and vise versa. There is a slide laser power switch on the left side of the thermometer's case. Set the power switch to ON position, and pull the trigger. The laser beam will turn on (either flashing or continuous depending on the status) as long as the trigger is pulled. Releasing the trigger will automatically turn off the laser beam.
2.3.6 Calculating Temperature Values
The thermometer calculates the MAX, MIN, dIF, and AVG temperatures based on the current temperature.
°F
°F
°F
is the maximum temperature since the temperature measurement session starts (pulling the trigger).
is the minimum temperature since the temperature measurement session starts.
is the difference between the MAX and MIN temperatures.
is the true average temperature since the temperature measurement session starts. The average temperature under continuous operation is accurate for a limited period of time (refer to the specifications). However, the AVG temperature function can be used indefinitely when the thermometer is operating intermittently.
Using the Handheld Infrared Thermometer
2
2-15
To clear the “AVG ---” display, press the key to reset or turn off the thermometer.
Every time the thermometer goes from the sleep mode to the Real Time mode (by pulling the trigger) or pressing the key (see Table 2-1) the MAX, MIN, dIF, and AVG values are reset.
“AVG ---” is displayed when either of the following conditions occur:
1. When the average temperature measurement reaches its time
period as stated in the specifications.
2. When the thermometer is trying to measure a target temperature
which is outside of its measuring temperature range. At this time the corresponding MAX, MIN, dlF parameters shows _ _ _.
NOTE
°F
LOCK
°F
LOCK
LOCK
Using the Handheld Infrared Thermometer
2
2-16
2.3.7 Changing the Temperature from °F to °C (or vice versa)
During the time the thermometer displays either d_F, d_M, MAX, MIN, dIF, AVG or thermocouple temperature, press the key to change all the temperatures from °F to °C or vice versa.
2.3.8 Turning on the Display Backlighting
During the time that the thermometer displays either d_F, d_M, LSR, MAX, MIN, dIF, AVG, or TC temperatures, press the key to turn the display backlighting ON/OFF.
2.3.9 Thermocouple Input (OS532E, OS533E, OS534E)
The thermometer accepts thermocouple input. It displays thermocouple temperature and the target temperature (via infrared) simultaneously. This function provides an accurate method of determining an unknown emissivity.
• To Determine an unknown target emissivity
1. Connect a contact thermocouple probe (Type K) to the thermometer as shown in Figure 1-3.
2. Measure the object temperature using the thermocouple
probe.
3. Aim at the object and measure the temperature via infrared.
4. Press and hold the key until the Emissivity Display
mode (E) appears.
5. Set the emissivity by pressing the or keys until the temperature reading matches the thermocouple temperature measurement.
6. The thermometer now displays the correct object
emissivity. "TC--- is” is displayed when the thermocouple
input is open or out of range (0 to 1600°F).
F
C
LCK
°F
FUNC
F
C
2-17
Using the Handheld Infrared Thermometer
2
2.3.10 Using the Alarm Functions
The thermometer provides audible and visible alarm indications.
• To set the high alarm value:
1. Pull the trigger. Then press and hold the key until the High Alarm Display Mode (HAL) appears.
2. Press the key to increment the high alarm value. Press
the key to decrement the high alarm value.
3. Press the key to enable the high alarm function. The
icon appears.
If the temperature exceeds the high alarm setpoint,
you will hear a beep and the icon on the
display flashes.
4. To disable the high alarm, press the key again, and the icon disappears.
If you are not in High Alarm Display Mode (HAL) when
the high alarm goes off, you must press the key to
get into the High Alarm Display Mode. Then press the
key to disable the high alarm.
LOCK
FUNC
LOCK
LOCK
F
C
FUNC
NOTE
°F
HAL
Using the Handheld Infrared Thermometer
2
2-18
The high alarm setpoint does not change when the thermometer is turned off. However, when the batteries are replaced, it is reset to the default value as follows:
OS530HRE: 250°F OS530LE, OS532E, OS533E: 1000°F OS534E: 1600°F OS523E: 2500°F OS524E: 4500°F
• To set the low alarm value: (OS533E, OS534E, OS523E, OS524E):
1. Pull the trigger. Then press and hold the key until the Low Alarm Display Mode (LAL) appears.
2. Press the key to increment the low alarm value. Press
the key to decrement the low alarm value.
3. Press the key to enable the low alarm function. The
icon appears.
If the temperature drops below the low alarm
setpoint, you will hear a beep and the icon on
the display flashes.
4. To disable the low alarm, press the key again, and the icon disappears.
If you are not in Low Alarm Display Mode (LAL) when the low alarm goes off, you must press the key to get into the Low Alarm Display Mode.Then press the key to disable the low alarm.
The low alarm setpoint does not change when the thermometer is turned off. However, when the batteries are replaced, it is reset to the default value of -10°F (0° F for OS523E and 1000°F for OS524E).
LOCK
FUNC
LOCK
LOCK
F
C
FUNC
NOTE
NOTE
NOTE
LAL
°F
2-19
Using the Handheld Infrared Thermometer
2
2.3.11 Using Ambient Target Temperature Compensation (OS533E, OS534E, OS523E, OS524E)
Use the Ambient Target Temperature Compensation
(AMB) Display Mode when high accuracy readings under both
of these conditions are required:
• The target has a low emissivity.
• The ambient temperature around the target is much higher than the ambient temperature around the infrared thermometer.
To set and activate the Ambient Target Temperature Compensation Mode:
1. Pull the trigger and press the key to lock the trigger. Set the emissivity to 1.0 (refer to Section 2.3.1).
2. Press and hold the key until the Average Display Mode (AVG) appears.
3. Slowly move the thermometer so that the line of sight sweeps across the area surrounding the target. The thermometer measures the temperature at each point on the surrounding area.
4. Read the average temperature value from the upper display and record it here __________.
5. Press and hold the key until the Ambient Temperature Display Mode (AMB) appears.
6. Set the AMB temperature found in Step 4 by pressing the
key or the key.
7. Press the key to enable the ambient target
temperature compensation. The icon appears
on the display.
To disable this mode, press the key again.
The icon disappears.
LOCK
LOCK
F
C
FUNC
FUNC
LOCK
NOTE
AT C
°F
Using the Handheld Infrared Thermometer
2
2-20
8. Press and hold the key until the Emissivity Display Mode (E) appears.
9. Change the emissivity to the proper value for the target being measured (refer to Section 2.3.1).
10. Aim at the target. The target temperature and emissivity are displayed on the LCD.
11. After all data is taken, press the key to release this mode
To disable the Ambient Target Temperature
Compensation at a later time, you must press the
key to get into the Ambient Target
Temperature Display Mode. Then press the
key to disable it.
The target ambient temperature does not change when the thermometer is turned off. However, when the batteries are replaced, it is reset to the default value of 75°F.
2.3.12 PC Interface Software (OS533E, OS534E, OS523E, OS524E)
Software Installation:
In order to install the PC interface software (IRTM), the PC should have the following minimum requirements:
Operating System: Windows 98SE, 2000, NT4.0, XP
32 MB RAM
Hard disk with a minimum of 20 MB free space
Place the CD into the CDROM drive. Click Start Run… from the start menu. Click Browse to find setup program from the CD and then click OK to run setup program. The setup program will guide you through the installation process.
LOCK
FUNC
LOCK
FUNC
NOTE
°F
ATC
NOTE
2-21
Using the Handheld Infrared Thermometer
2
Sending temperature data to PC in Real Time:
1. From Windows Operation System, Go to Start Program Omega Infrared Temperature Measurement IRTM then click.
2. Check the RS232 connection between the infrared thermometer and the PC. Select your serial COM Port number from the Communication Port Setting menu on the menu bar. Turn on the infrared thermometer by pulling & locking the trigger. From the program screen, click the Start button. This initiates data transmission from the thermometer to the PC.
The data will fill in the screen as shown. If no data appears, you need to check the COM port number or the RS232 connection. Here is a list of data sent:
Current Temperature = 74ºF
Distance=Unknown (Until distance measurement is made) E=0.95 (Emissivity) HAL=1000ºF
(High alarm set point)
MAX = 85ºF LAL = -10ºF (Maximum Temperature) (Low alarm set point)
MIN = 72ºF TC = 76ºF (Minimum Temperature) (Thermocouple temperature)
DIF = 13ºF PRN = 2 second (Differential Temperature) (Data Transmission interval)
AVG = 73ºF AMB = 75ºF (Average Temperature) (Target Ambient temperature)
You can also start the data transmission from the thermometer side by going to the PRN display menu, and pressing the key. The icon will appear on the LCD and data transmission starts. You can stop the data transmission from the PC side by clicking the Stop button. You can also stop the data transmission from the thermometer side by pressing the key again while in the PRN display menu. The icon will disappear from the LCD, and data transmission stops.
LOCK
LOCK
Using the Handheld Infrared Thermometer
2
2-22
The transmitted temperature data is the average temperature for the specified data transmission interval. The data transmission interval (PRN) can be set any where from 1 to 1999 seconds.
You can save the data into a file by going into the File menu.
Download Stored Temperature data to PC
• Run the IRTM program.
• If you are already in the IRTM program and sending temperature data from the thermometer to the PC in real time, click the Stop button to stop data transmission.
• Go to Tool menu, and click on Download stored temperature data.
• A new Download Storage Data Window will pop up, and stored data will fill in.
• When downloading data is complete, you will hear a beep.
• You can save this data into a file by going to the File menu of this window. Data can be saved as an Excel, Text or data file format.
• You can also Erase the stored data in the thermometer by going to File menu, and click on Erase stored data at thermometer.
• You can exit or close this window and go back to the previous window.
Communicating through Hyper terminal
You can get temperature data in real time or download stored data to Hyper terminal of the PC as follows:
• From Start ➜ Programs ➜ Accessories ➜ Hyper terminal
• Create a name for your communication
• Set the communication settings as follows (In the Properties menu):
- COM port (1,2,3)
- Baud rate (9600)
- Data Bits (8)
- Parity (None)
- Stop bit (1)
- Flow control (None)
If you are sending data in real time, pull & lock the trigger on the thermometer. Press FUNC key until reaching the PRN display mode. Press the LOCK key to start data transmission to the PC. The LOCK icon will appear on the thermometer’s LCD.
If you are downloading stored temperature data, press the FUNC key on the thermometer to go to the Recall mode until reaching the PRN display mode. Press the LOCK key to start the data download. When the data download is complete, you will hear a beep.
NOTE
2-23
Using the Handheld Infrared Thermometer
2
Menu Description
File
Save Data As...
Save the collected temperature data in one of the formats: Excel File (.xls), Text File (.txt), Data File (.dat)
Exit
View
Show (Hide) Data File
Show or Hide the Data Table on the screen. The data table shows the last 10 temperature data points.
View All
Show the data table and parameter settings
Shrink All
Hide the data table and parameter settings
Do you want
to save your
temperature data?
Cancel
No
Exit the program without saving data
Ye s
Save the data then Exit the program Go back to Program
Using the Handheld Infrared Thermometer
2
2-24
Tool
Stop Data Transmission to Change Parameters
Stop data transmission to be able to change parameter settings like E, HAL, LAL, etc. Any change of parameter settings will reflect on the thermometer's display. When done with parameter settings, click the Start button to restart data transmission.
Change Temperature Display between °F<-> °C
You can change the temperature display from °F to °C or vise versa. It gets reflected on the thermometer's display as well.
Reset MAX, MIN, DIF, and AVG Temperatures
Reset the MAX, MIN, DIF, AVG temperatures which will get reflected on the thermometer's display.
Download stored temperature data
File
Save as Erase the stored data from thermometer
Ta bl e
Exit
Resume Data Storage
Continue saving temperature data in the table.
Pause Data Storage
Pause saving temperature data in the table.
Clear data
Delete the saved data from the table.
Communication Port Setting
COM1
COM2
COM3
Select an available serial
port on your PC.
COM4
Help
°F <-> °C Calculator
Convert temperature Engineering unit from °F to °C or vise versa.
About IRTM
Shows the software version & copyright information.
2-25
Using the Handheld Infrared Thermometer
2
2.3.13 PC Interface Commands
You can communicate directly from the PC to the infrared thermometer. Here are the Comm port settings and communication commands from the PC:
Baud rate: 9600 Data: 8 Bits One Stop Bit No Parity
All the PC commands to the infrared thermometer are case sensitive and terminates with a carriage return (CR). You can change parameter settings from the PC when data transmission is stopped.
Here is a typical data strings from the infrared thermometer to the PC when the “T” command is activated:
OS534; E:95; MAX:78; MIN:65; DIF:13; AVG:72; DIS:1144; HAL:900; TC:74; TEF:0;
LAL:20; AMB:125; PRN:5; PRNF:1; IR:73; CF:0; FF:1; LF: 0:
End
Command Description (ASCII)
IR Get the current infrared temperature from the thermometer T Start sending Data stings from the thermometer to the PC P Stop sending data to the PC S Reset Min, Max, Diff, Avg temperature values on the thermometer F1 or F0 F1 = Set Engineering unit to °F , F0 = Set Engineering unit to °C E95 Set Emissivity to 0.95 (Thermometer sends “E:95” back as
confirmation)
H500 Set High Alarm set point (HAL) to 500 (It sends “HAL:500” back as
confirmation)
L20 Set Low Alarm set point (LAL) to 20 (It sends “LAL:20” back as
confirmation)
A125 Set Target ambient temp (AMB) to 125(It sends “AMB:125” back as
confirmation) t Get the data transmission interval (PRN) from thermometer t5 Set data transmission interval (PRN) to 5 seconds. Thermometer sends
back “PRN:5” as confirmation. p Get the data transmission flag from the thermometer.
PRNF:0 means no data transmission (PRN is disabled)
PRNF:1 means data transmission (PRN is enabled) D0 Start to download stored data from IR thermometer memory De Erase the data from the IR thermometer memory
Using the Handheld Infrared Thermometer
2
2-26
String Description
E:95; Emissivity is 0.95 MAX:78; Maximum temperature is 78 MIN:65; Minimum temperature is 65 DIF:13; Differential temperature is 13 AVG:72; Average temperature is 72 DIS:1144; Distance is 11.44 feet (always in feet) HAL:900; High alarm set point (HAL) is 900 TC:74; Thermocouple temperature is 74 TEF:0; Thermocouple temp over-range flag (0: In range, 1: Out of range) LAL:20; Low alarm set point (LAL) is 20 AMB:125; Target ambient temperature is 125 PRN:5; Data transmission interval is every 5 seconds PRNF:1; PRN Flag (0: PRN disabled, No data transmission, 1: PRN enabled,
Data communication active) IR:73; Current Infrared temperature is 73 CF:0; Temperature engineering unit (CF:1 in Degree C, CF:0 in Degree F) FF:1; Temperature engineering unit (FF:1 in Degree F, FF:0 in Degree C) LF:0 Temperature over range flag
xxxx0xxx : In Range, Top
xxxxIx xx : Out of Range, Top
xxxxx0xx : In Range, Bottom
xxxxxIxx : Out of Range, Bottom End End of data string
2-27
Using the Handheld Infrared Thermometer
2
2.3.14 Storing Temperature Data on Command (OS534E, OS523E, OS524E)
The thermometer can store up to 800 temperature data points on command. This data is stored in the non-volatile memory, so removing the batteries will not affect or erase this data. To store temperature data:
1. Aim at the target and pull the trigger and press the
key to lock the trigger. The icon will appear
on the display.
2. If necessary, press the key to increment the target
emissivity or press the key to decrement the target
emissivity.
3. Press and hold the key until the Memory Display Mode (MEM) appears.
4. Press the key to store the target temperature at the memory location indicated. You will hear a beep to verify that the data is stored. Then the memory location is incremented by one.
5. After all data is taken, press and hold the key until the Emissivity Display Mode (E) appears.
6. Press the key to unlock the trigger or pull the trigger twice at any time.
LOCK
FUNC
LOCK
FUNC
F
C
LOCK
°F
Using the Handheld Infrared Thermometer
2
2-28
2.3.15 Logging Temperature Data in Real Time (OS523E, OS524E,OS534E)
The thermometer can log temperature data in real time. The logged data is stored in the non-volatile memory, so removing the batteries will not affect or erase the data. The data is logged based on the data recording interval (PRN) which can be set anywhere from 1 to 1999 seconds. The thermometer can log up to 800 data points. Therefore, the logging period can be anywhere from 13 minutes (1 second recording interval) up to 18.5 days (1999 second recording
interval). To log temperature in real time:
1. Aim at the target and pull the trigger. Press the key or pull the trigger twice to lock the trigger. The icon will appear on the display.
2. Press the or keys to adjust the Emissivity value for the target.
3. Press the key until the display mode appears.
4. Set the data recording interval (seconds) by pressing the
or keys.
5. Press the key until the LOG display mode appears.
6. Press the key to start logging temperature data in real time. The display will show LOG on, and the unit starts logging data based on the recording interval set in the
display menu. Press the key again, and the
unit stops logging data. The display will show LOG off.
7. After logging data, you can turn off the thermometer by double clicking the trigger button. The icon will disappear and the unit turns off.
LOCK
LOCK
FUNC
F
C
FUNC
F
C
LOCK
on
LCK
°F
2-29
Using the Handheld Infrared Thermometer
2
2.3.16 Erasing the Temperature Data from Memory
The user can erase all 800 temperature data points in memory at any time by using the following procedure:
1. Pull the trigger and press the key. The icon will appear.
2. Press the
key until reaching the MEM or LOG
disply mode.
3. Press the then keys in rapid sequence. The display shows ERASE on the top and it will beep to indicate that the stored data is erased.
Erasing the temperature data does not erase or reset Emissivity, High and Low Alarm setpoints, printing interval and Ambient Target Temperature compensation
4. After all data is erased from memory, double click trigger to unlock the trigger.
LOCK
FUNC
LOCK
NOTE
Using the Handheld Infrared Thermometer
2
2-30
2.4 Recall Mode (Passive Operation)
Definition: Recall Mode is the passive operational mode of the thermometer. In this mode, you may review the most recently stored temperature data and parameters.
Figure 2-19. General Operational Block Diagram
In order to get into the Recall Mode of operation,
press
the key only. Do not pull the
trigger; otherwise, you will get into the Real Time (Active)
Mode of operation.
FUNC
NOTE
(Table 2-1)
Pull Trigger
Start
Sleep
Mode
Display Turns Off
Approx. 5 Seconds
(Release
Trigger)
Real Time
Press
FUNC
Display Turns Off in
Approx. 5 Seconds
Mode (Active)
(No keys
pressed)
Recall Mode
(Passive)
(Table 2-2)
2-31
Using the Handheld Infrared Thermometer
2
Table 2-2. Functional Flow Chart (Recall Mode)
Press to... to...
Press or to...
LOCK
F
FUNC
– Disabled
– Changes
temperature
between
°F and °C
Send stored
data to PC
C
F
C
Emissivity
Go to
Last temperature
Distance (feet or meter)
Go to
Last temperature
Laser status
Go to
Last temperature
Maximum temperature
Go to
Last temperature
Minimum temperature
Go to
Last temperature
Differential temp
Go to
Last temperature Disabled
Average temperature
Go to
Last temperature
High alarm set point
Go to
Last temperature
Thermocouple temp
Go to
Last temperature
Low alarm set point
Go to
Last temperature
Ambient target temp
Go to
Last temperature
Data Trans. Interval
Go to
Last temperature
Disabled
Memory location
Go to
Display stored
Set Memory Location
Last temperature temp data
DISPLAY
MODE:
Press
Display shows:
Recall Modes
NOTE: The unit of measure (°F or °C) stays on (does not flash) during Recall Mode.
OS530LE, OS530HRE
OS532E
OS533E
OS534E, OS523E, OS524E
Using the Handheld Infrared Thermometer
2
2-32
2.4.1 Reviewing the Last Parameters
The thermometer stores the last temperature measured in
the real time mode (refer to Table 2-1). This temperature
can be recalled by pressing the key.
- Press the key to review the most recently stored
temperature data and parameters. You may review:
• MAX temperature
• MIN temperature
• dIF temperature
• AVG temperature
• TC temperature
• HAL temperature
• LAL temperature
• AMB temperature
• MEM location
FUNC
FUNC
Calculated values
Set values
2.4.2 Reviewing Previously Stored Temperature Data (OS534E, OS523E, OS524E)
You can review all 800 stored temperature values on the thermometer display using the following procedure:
1. Press and hold the key until you see the Memory Display Mode (MEM) appear.
2. Press the key to increment the memory location or
press the key to decrement the memory location.
The memory location can be from 001 to 800.
3. Press the key. The stored temperature is shown in the lower portion of the display. If there is no data stored in a memory location, the display shows “----”.
If no keys are pressed, the thermometer goes into sleep mode in approximately 5 seconds.
LOCK
F
C
FUNC
NOTE
°F
°F
3-1
Laser Sighting
3
3.1 Warnings and Cautions
You may receive harmful laser radiation exposure if you do not adhere to the warnings listed below:
• USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HERE MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
• DO NOT LOOK AT THE LASER BEAM COMING OUT OF THE LENS OR VIEW DIRECTLY WITH OPTICAL INSTRUMENTS ­EYE DAMAGE CAN RESULT.
• USE EXTREME CAUTION WHEN OPERATING THE LASER SIGHTING.
• NEVER POINT THE LASER BEAM AT A PERSON.
• DO NOT ATTEMPT TO OPEN THE THERMOMETER. THERE ARE NO USER SERVICEABLE PARTS INSIDE.
• KEEP OUT OF REACH OF ALL CHILDREN.
Refer to the inside back cover for product warning label.
CAUTION
Laser Sighting
3
3-2
3.2 Description
The Laser Sighting is built into the thermometer. It provides a visual indication of the field of view of the thermometer. Aiming at distant targets (up to 40 feet) becomes much easier by using the Laser Sighting. It is offered in two different models, laser dot, and laser dot/circle switchable. The Laser can be set to either flashing or continous.
OS53x-CF and OS523-3 — Thermometer with built-in Laser Dot All other models — Thermometer with built-in Laser Dot/Circle Switchable Figures 3-1 and 3-2 show the side and front view of the thermometer with the
built-in laser sighting.
Figure 3-1. Right Side View
of the Thermometer
Figure 3-2. Left Side View
of the Thermometer
Laser
Dot/Circle
Switch
Laser Power Switch
Laser
Beam
Aperture
3-3
Laser Sighting
3
3.3 Operating the Laser Sighting
1. Set the laser power switch to the ON position as shown in Figure 3-2.
2. Aim at the target and pull the trigger.
3. The laser beam and the red power indicator LED will turn on. Refer to Figure 3-1 and Figure 3-2.
The laser beam will stay on as long as the trigger is pulled. If the trigger is locked (the key is previously pressed) or released, the laser beam will turn off. In order to turn on the Laser Sighting, pull the trigger again.
4. Depending on the model, the laser dot/circle switch allows the user to switch between laser dot and laser circle. The laser dot provides visibility at longer distances.
Figure 3-3 shows the two different laser configurations. The laser Dot indicates the center of the field of view of the thermometer. The laser Circle indicates the perimeter of the thermometer’s field of view.
The visibility of the laser beam depends on the ambient light levels.
3.4 Laser Sighting Status
In the LSR display menu, the status of the laser sighting is shown either as Flashing (FLS) or continuous (on). Pressing the key will change the status from flashing to continuous and vise versa. There is a slide laser power switch on the left side of the thermometer's case. Set the power switch to ON position, and pull the trigger. The laser beam will stay on (either flashing or continuous depending on the status) as long as the trigger is pulled. Releasing the trigger will automatically turn off the laser beam.
Laser Dot Laser Circle
Figure 3-3. Two Laser Configurations
TM
LOCK
LOCK
The Laser Sighting turns on only when used with the thermometer. The module does not turn on by itself.
The line of sight of the thermometer does not coincide with that of the Laser Sighting, as shown in Figure 3-4. The two lines of sight become less critical when measuring distant targets. For example, at 30 feet from the target and a 3 foot diameter target size, there is a
2.7% offset error with respect to the target size. For close-up targets, first make sure the target fills the laser circle, then point it with the center of the beam approximately 1" below the center of the target. A simple method to make infrared measurements is to scan the laser beam across the target area vertically and horizontally and recall measurements of maximum for hot and minimum for cold target (compared to the background) to obtain the correct temperature.
Figure 3-4 Lines of Sight of the Laser Sighting and Thermometer
Laser Sighting
3
3-4
NOTE
4-1
4.1 Sighting Scope
The Sighting scope is an accessory for the thermometer. It provides a visual indication of the target being measured. Aiming at distant targets (up to 200 feet) becomes much easier by using the Sighting scope.
4.2 Installing and Operating the Sighting Scope
1. If the sighting scope is already installed on the thermometer, go onto step 5.
2. The sighting scope comes with a pair of mounting clamps already attached.
3. Slide the pair of mounting clamps over the ”V“ groove of the thermometer from back to front as shown in FIG 4-1. DO NOT remove the protective label from the laser sight power contacts.
4. Using the two mounting screws of the clamp, tighten the sighting scope to the pair of clamps and the thermometer.
5. Look through the sighting scope at an arm’s length. You will see a crosshair indicating the center of the target being measured.
6. Aim at the target and pull the trigger.
Since the sighting scope mounts on top of the thermometer, the line of sight of the thermometer does not coincide with that of the sighting scope, as shown in Fig. 4-1. The distance between the two lines of sight (1
11
16") becomes less critical compared to the target size when
measuring distant targets (50 feet and longer).
Sighting Scope
4
Sighting Scope
4
4-2
Pair of Mounting Clamps
Line of sight of
the sighting scope
Line of sight of
the thermometer
1 11/16 (42.8 mm)
Figure 4-1. Installing the Sighting Scope
5-1
Digital Video Camera
5
5.1 Camera Parts
5.2 Battery Installation
Your camera runs on two AA alkaline batteries. High performance batteries are recommended for this camera for maximum battery life.
5.3 Turning Camera ON/OFF
Press and hold the MENU button for 3 seconds to turn on or off the camera.
5.4 Menu Selection
After turning on the camera, press MENU button to show MENU. To exit MENU, select on LCD display. See Mode Selecting.
Rotate the wheel (MENU control) up or down to shift between modes.
Press the wheel to select mode.
(1) Shutter
(2) Lens
(3) Focus
(4) Mirror
(5) Microphone
(6) View finder
(7)
LCD display
(8) LED light
(9) Record button
(10) MENU button
(11)
USB port
(12) CF memory card slot
(13) AV-out port
(14) Eject ( CF Card)
(15) Strap-holder
(16) Speaker
(17) Battery cover
(18) Tripod port
(19) LCD power control
(20) Far field focus (101.6 cm [40"] to infinity)
(21) Close field focus (40-100 cm [16"-40"])
(1)
(2) (20) (3) (4)
(18)
(21) (5)
(15)
(16)
(17)
(6)
(7)
(14)
(8)
(9)
(10)
(11)
(12)
(13)
(19)
Digital Video Camera
5
5-2
(1)
(3)
(6)
(7)
(4)
(5)
(2)
(8)
(9)
(10)
Self-Timer
Voice Record
Erase All
Picture Quality
Format CF card
Battery Indicator
Picture Resolution
Playback
A/V out setting
Exit MENU
LCD Preview
Screen Page1
Screen Page2
LCD Preview
LCD Preview
N
For additional information please refer to the Digital Video Camera's manual available on the accompanying CD.
6-1
Maintenance
6
6.1 Replacing the Batteries
When you change the batteries, all of the set parameters (i.e. emissivity, high alarm, low alarm, Target Ambient Temperature) will be reset to the default values. For your convenience, you may want to write down all of the set parameters BEFORE replacing the batteries.
The thermometer is powered by 4 standard AA size lithium batteries. To replace the batteries:
1. Invert the thermometer and open the cover of the battery compartment.
2. Remove the old batteries.
3. Install 4 fresh AA size (lithium or alkaline) batteries as shown in Figure 2-1.
4. Close the battery compartment cover.
When the battery power is so low that accurate measurements are no longer possible, you must replace the batteries immediately.
You will see and hear the following:
The icon flashes
The thermometer beeps intermittently
The thermometer flashes "_ _ _" in the main display.
Safety Warning
Do not open batteries, dispose of in fire, heat above 100°C (212°F), expose contents to water, recharge, put in backwards, mix with used or other battery types – may explode or leak and cause personal injury.
NOTE
NOTE
6
6-2
Maintenance
6.2 Cleaning the Lens
Although all lenses are quite durable, take care to prevent scratching when cleaning them. To clean the lens:
1. Blow off loose particles, using clean air.
2. Gently brush off remaining particles, using a camel hair brush. Alternatively, clean any remaining contaminants with a damp, soft, clean cloth. Be careful not to rub too hard.
Do not use any ammonia or cleaners with ammonia on the lens, as damage may result. Do not wipe the surface dry, as this may cause scratching.
6.3 Calibrating the Thermometer
The thermometer can not be calibrated by the user. For precise calibration of the thermometer, call our Customer Service Department. It is recommended that the Infrared Thermometer to be sent to the factory once a year for recalibration.
6.4 Servicing the Laser Sighting
Servicing and maintenance is not required to keep the laser sighting in proper operating condition. In the event of a malfunction, the unit should be returned to the manufacturer for repair.
CAUTION
Troubleshooting Guide
7
THERMOMETER
Problem Solution
The thermometer does 1a. Properly install fresh batteries. not turn on (No Display)
1b. If operating under ac power, check
that the ac adapter is plugged in properly to the ac wall outlet and to the thermometer.
1c. Make sure the batteries make good
contact - remove and reinstall the batteries.
2. Make sure that the trigger is pulled completely.
- The icon 1. Properly install fresh batteries. flashes.
- The thermometer beeps intermittently.
- The thermometer flashes in the Main Display.
7-1
Troubleshooting Guide
7
7-2
Problem Solution
The thermometer is Remove and reinstall the batteries or “locked up” (the disconnect and reconnect the ac display is “frozen”). adapter.
The display is either 1. Clean the thermometer lens. erratic or stays at Refer to Section 4.2. one reading.
2. Activate the Diagnostic routine of the thermometer as follows (while looking at room temp):
a. Pull the trigger and press the key
to lock the trigger.
b. Press the key and key at the
same time.
You can expect to see and hear the following:
• You will see the model and version
number “VER X.X” of the software for about 1 second.
• You will hear a beep, “TST” is displayed.
• Soon after, all of the segments of the
display including the backlighting will light up for about 1 second.
• The display will clear and a PAS (pass)
or ERR (error) code may be seen on the display. ERR1: Infrared temp reading is >150°F or < 23°F. ERR2: Ambient temp >122°F or < 32°F ERR3: Can not read from EEPROM memory EER4: Can not write to EEPROM memory
LOCK
FUNC
LOCK
7-3
Troubleshooting Guide
7
Problem Solution
1. The thermometer has to stabilize before taking temperature measurements. It takes up to 30 minutes for the thermometer to stabilize.
1. The thermometer has to stabilize before taking temperature measurements. It takes up to 20 minutes for the thermometer to stabilize.
No Laser Beam 1. Make sure the trigger is pulled
and the laser power switch is turned on. (The red power LED should be lit).
The Laser "line of sight"
does not coincide with the center of the target.
The temperature reading is erratic. The thermometer has just been moved from one extreme temperature to room temperature [0°C or 50°C (32°F or 122°F)] or vice versa.
The temperature reading is erratic. The thermometer has just been moved from room temperature (ambient temperature) to a temperature 10°C colder or warmer.
1. The line of sight and the center
of the target are offset by design. (refer to Figure 3-4 and the explanation above it for how to compensate for this).
7-4
Troubleshooting Guide
7
Notes
Specifications
8
(Specifications are for all models except where noted)
THERMOMETER
Measuring OS530HRE, -30°C to 121°C (-22°F to 250°F) Temperature OS530LE, Range: OS533E,OS532E: -23°C to 538°C (-10°F to 1000°F)
OS534E -23°C to 871°C (-10°F to 1600°F) OS523E -18°C to 1371°C (0°F to 2500°F) OS524E
538°C to 2482°C (1000°F to 4500°F) ±1% of reading or
3°F whichever is greater (2% Rdg for temp > 2000°F for OS524E)
Field of Vision: OS532E, OS530LE 10:1
OS533E, OS530HRE 20:1 OS534E 30:1 OS53x-CF 0.15"@6" OS523E-1 30:1 OS523E-2 60:1 OS523E-3 68:1 OS524E 110:1
Repeatability: ± (1% rdg + 1 digit) Resolution: 1°C or 1°F (0.1°C or °F for OS530HRE)
Response Time: 100 msec Spectral Response: 8 to 14 microns (2 to 2.5 microns, OS524) Thermocouple Input: Type K, -18 to 871°C (0 to 1600°F)
(OS532E, OS533E, OS534E only) Input Connection: SMP Connector Thermocouple Display
Accuracy @ 24°C (75°F) Ambient Temperature: ±3°C (±5°F)
Thermocouple Display Response Time: 2 seconds
Operating Ambient 0°C to 50°C Temperature: (32°F to 122°F)
Operating Relative Humidity: 95% or less without condensation
Display: Backlit LCD dual display Keypad: 4 position, tactile feed-back membrane switch
8-1
Accuracy (24°C or 75°F Ambient Temperature and at emissivity of 0.95 or greater):
Specifications
8
8-2
Average Temperature Accuracy Time Period 30 days (under continuous operation):
Emissivity: 0.10 to 1.00 in 0.01 increments,
set via keypad
Calculated Temperature Maximum (MAX), Minimum (MIN), Values: Average (AVG), Differential (dIF),
Thermocouple (TC)
Ambient Target Set and enabled via keypad Temperature Compensation:(OS533E, OS534E, OS523E, OS524E)
RS232 Output (for Standard on OS533E, OS534E, OS523E, OS524E personal computers 9600 bits per second, 8 bits of data, and serial printers): 1 stop bit, no parity
RS-232 Cable: RJ12 to 9 pin D connector, Female
RJ12 Pin # 9 pin D connector Pin # 3 TX 2 RX
4 RX 3 TX 5 GND 5 GND
Analog Cable: 6 feet long; 2-conductor, 22 AWG
3.5mm male plug
Alarm: Set and enabled via keypad
All models: High alarm standard, with
audible and visual indication
OS533E, OS534E Low alarm standard, with OS523E, OS524E: audible and visual indication
Data Storage: OS534E, OS523E Up to 800 temperature data
OS524E: points.
Aiming Feature: ”V” groove on top of the thermometer or use Laser
Sighting
Analog Output: 1 mV/°F or 1 mV/°C, set via keypad
(0.5 mV/Deg, OS524E) Analog Output Accuracy: ±2mV reference to temperature display Power: 4 AA size 1.5 volt batteries (lithium or alkaline) Battery Type
Alkaline General brand Lithium: Eveready Energizer, model number L91 BP-2
Battery Storage –40°C to 50°C (-40°F to 122°F) Temperature
8-3
Specifications
8
ac adapter: Optional - 100 to 240 Vac. 50-60 Hz, UL, CE,
FCC, CE marketing Output voltage: 9 Vdc at 1.7 A Output plug (female): Center positive, coax 2.0/5.5/10mm
Low Battery Indicator: LOBAT icon and intermittent beep Alkaline Batery Life at 24°C
(75·°F) ambient temperature Without Laser Sighting 80 Hours, continuous operation With Laser Sighting 15 Hours, continuous operation With LCD backlight & no laser 24 Hours, continuous operation With Built-in Distance Module 50 Hours, continuous operation With Built-in Distance Moduler active 4 Hours, continuous operation Lithium
Batery Life at 24°C
(75·°F) ambient temperature Without Laser Sighting 14 Days, continuous operation With Laser Sighting 2.5 Days, continuous operation With LCD backlight & no laser 4 Days, continuous operation With Built-in Distance Module 8 Days, continuous operation With Built-in Distance Moduler active 15 Hours, continuous operation Sighting Scope
Magnification: 1.5x Tripod Mount:
1
4"-20 UNC Wrist Strap: Attached to the thermometer case Soft Carrying Case: Standard Dimensions: 218.4 x 167.6 x 50.8 mm
(8.6" x 6.6" x 2.0" )
Weight: 0.585 kg (1.3 lbs)
+
Specifications
8
8-4
LASER SIGHTING
Wavelength (Color): 630-670 nanometers (red) Operating Distance:
Laser Dot 2 to 40 ft. Laser Circle 2 to 15 ft.
Max. Output Optical Power: <1mW at 75°F ambient temperature,
Class II Laser Product European Classification: Class 2, EN60825-1 Maximum Operating Current: 25mA at 5.5 V FDA Classification: Complies with 21 CFR Chapter 1, Subchapter J Beam Diameter: 5 mm Beam Divergence: <2mrad Laser Configuration: Dot/Circle switchable except for OS53x-CF
and OS523E-3 models Laser Status: Flashing or continuous, set via keypad Operating Temperature: 0°C to 50°C (32°F to 122°F) Operating Relative Humidity: 95% or less without condensation Power Switch: Slide switch, ON - OFF Power Indicator: Red LED Power: Supplied by the thermometer Identification Label: Located on the bottom of the thermometer Warning & Certification Label: Located on the left side of the thermometer
(for the label layout, refer to the inside back cover)
DISTANCE MEASURING (Model HH-DM)
Range: 0.9 to 9 m (3' to 30') Accuracy: 1% of Rdg or 3 cm (0.1') whichever is greater Units of Measure: Meter or Feet – switchable via C button Sensor: Ultrasonic transducer Power: 9 Volts Battery Battery Life: 50 hours, continuous Operating ambient 0 to 40°C
temperature: Operating relative humidity: 30 to 70% RH Auto power shut off: Approx. 7 minutes after the last key press
8-5
Specifications
8
DISTANCE MEASURING (Built-in-DM)
Size 133 x 73 x 33mm (5.25" x 2.87" x 1.3") Weight 170 g Range: 0.9 to 9 m (3' to 30') Accuracy: 1% of Rdg or 3 cm (0.1') whichever is greater Units of Measure: Meter or Feet – switchable via keypad Sensor: Ultrasonic transducer Power: From infrared thermometer Battery Life: 4 hours, continuous (Alkaline Battery)
15 hours, continuous (Lithium Battery)
Operating ambient temperature: 0 to 50°C
Operating relative humidity: Less than 80% RH
DIGITAL VIDEO CAMERA
Display: 1.4" Color LCD Digit Still Camera:
2M: 1600 x 1200 pixels SXGA: 1280 x 1024 pixels VGA: 640 x 480 pixels
PC Camera:
VGA: (640 x 480 pixels)/10 fps
QVGA: (320 x 240 pixels)/24 fps Digital voice recording: About 4 min/1 MB memory PC interface: USB port A/V output: Supports NTSC/PAL TV systems Internal Memory: 16 MB SDRAM Memory Card, CF: 32 MB, included Self Timer: 10 seconds Power: Two AA size batteries Size: 68 x 41 x 84 mm (2.7" x 1.6" x 3.3")
Specifications
8
8-6
Notes
Glossary of Key Strokes
9
9-1
Key(s) Key(s) Functions
• Selects one of the following Display Modes:
E , d-F, d-M, MAX, MIN, dIF, AVG, TC, HAL, LAL, AMB, PRN, MEM or LOG.
Locks/unlocks the trigger.
Enables/disables High & Low Alarm.
• Enables/disables Target Ambient Temperature Compensation.
• Enables/disables sending data to the personal computer or serial printer.
Stores temperature data on command.
Displays previously stored data.
Resets Min, Max, AVG values
Increments the data or value displayed.
• Turns on or off the backlighting (only in MAX, MIN, dIF, TC or AVG Display Modes).
Decrements the data or value displayed.
• Changes the unit of measure from °F to °C or vice versa (only in MAX, MIN, dIF, TC or AVG Display Modes).
Press the key & Allows you to go to the Diagnostic
the key together Routine.
Press the & Allows you to erase all 800 stored
the keys together temperature data from the memory.
Press and Hold Key • Reset the thermometer. It sets all
Pull the trigger parameters to default values.
Release trigger
Release Key
F
C
F
C
LOCK
LOCK
FUNC
F
C
LOCK
FUNC
Glossary of Key Strokes
9
9-2
Notes
A-1
Appendix: How Infrared Thermometry Works
A
Thermal Radiation
Heat is transferred from all objects via radiation in the form of electromagnetic waves or by conduction or convection. All objects having a temperature greater than absolute zero (-273°C, -459°F, 0 K) radiate energy. The thermal energy radiated by an object increases as the object gets hotter. Measurement of this thermal energy allows an infrared thermometer to calculate the object’s temperature if the emissivity (blackness) is known. Generally, it is convenient to measure the amount of radiated energy in the infrared part of an object’s radiation spectrum.
Figure A-1 shows a block diagram of an infrared radiation thermometer. Energy from the object is focused by the lens onto the detector. As the detector heats up, it sends out an electrical signal, which in turn is amplified and sent to the circuitry of the thermometer. The thermometer software then calculates the temperature of the object.
Figure A-1. Infrared Thermometer Block Diagram
LENS
AMPLIFIER
THERMOMETER CIRCUITRY AND
DISPLAY
DETECTOR
OR
SIGNAL OUTPUT TO SERIAL PRINTER
OR PERSONAL COMPUTER
OBJECT
Appendix: How Infrared Thermometry Works
A
A-2
Blackbody
When thermal radiation falls on an object, part of the energy is transmitted through the object, part is reflected and part is absorbed. A blackbody is defined as an ideal object that absorbs all the radiation incident upon it. The best example of a real object that acts like a blackbody is a small hole drilled deep into a large opaque cavity. Thermal radiation entering the cavity is internally reflected and has little chance of escaping the cavity before it is fully absorbed.
Emissivity is defined as the ratio of energy radiated by an object to that of the energy radiated by a blackbody. By definition, the emissivity of a blackbody is 1. Most objects are considered gray objects with an emissivity between 0 and 1. Various emissivities for common materials are shown in Appendix B.
Spectral Distribution
Objects radiate energy at different wavelengths, but not with constant intensity at each wavelength. Figure A-2 shows the energy radiated by a blackbody at various temperatures as a function of wavelength. As a body is heated, the intensity of the radiated energy increases and the peak of the curve shifts towards the shorter wavelength end of the spectrum. The total area under a spectral distribution curve is proportional to the total energy radiated by the blackbody at a given temperature.
Figure A-2. Blackbody Spectral Distribution
Relative emission from a blackbody versus wavelength. The area under the curve corresponds to the total ener­gy, and is proportional to the absolute temperature to the 4th power. The peak of the spectral distribution curve shifts to shorter wavelengths as the temperature increases.
A-3
Appendix: How Infrared Thermometry Works
A
Wien’s Displacement Law describes the exact mathematical relationship between the temperature of a blackbody and the wavelength of the maximum intensity radiation.
where λ
m
= wavelength measured in microns
T = temperature in Kelvin
Calculating Temperature
The net thermal power radiated by an object has been shown to depend on its emissivity, its temperature and that of the ambient temperature around the object. A very useful equation known today as the Stefan-Boltzmann Law
has been shown both theoretically and
empirically to describe the relationship.
I = thermal power in watts/meter
2
ε = Emissivity σ = 5.6703 x 10-8watts/meter2x K4(Stefan’s constant)
T = temperature of object in Kelvin Ta= temperature of ambient surroundings in Kelvin
The infrared thermometer uses this equation directly in calculating the temperature of an object. The incident power is measured by the infrared detector. The emissivity of the object is determined by the user. The ambient temperature is measured by a sensor inside the thermometer. With all quantities known, the thermometer uses the Stefan-Bolzmann Law
to calculate and output the temperature of the
object.
λm =
2.898
T
Appendix: How Infrared Thermometry Works
A
A-4
Optics Field of View
Accurate measurement of temperature via infrared means depends strongly on the size of the object and the distance between the thermometer and the object. All optical devices (e.g. cameras, microscopes, infrared thermometers) have an angle of vision, known as a field of view or FOV, within which they see all objects. In particular, the thermometer will measure a fixed proportion
of
the energy radiated by all
objects within its FOV. The user must guarantee that the distance between the thermometer and the object is defined so that only that object fills the FOV of the instrument.
Referring to Figure A-3, Objects “X” and “Y” are within the FOV of the thermometer. The measured temperature would fall somewhere between the actual temperatures of the two objects. In order to measure the temperature of Object “X” accurately, Object “Y” would need to be removed. In order to measure the temperature of Object “Y” accurately, the user would need to move closer to Object “Y” until it completely filled the FOV of the thermometer. Alternatively, the user could measure the temperature of Object “Y” with a thermometer with a smaller FOV.
Figure A-3. Field of View of a Thermometer
The distance-to-spot size ratio (D⁄S) defines the field of view (FOV). Thus, a
D
S = 10 gives you approximately a 1 foot spot size at a distance of 10 feet. For accurate spot size values, refer to the Field of View diagrams shown in Figures 2-4 through 2-6.
SPOT SIZE
FOV
ANGLE
OBJECT "Y"
DISTANCE
OBJECT "X"
B-1
Appendix: Emissivity Values
B
Table B-1 provides guidelines for estimating the emissivity of various common materials. Actual emissivity, especially of metals, can vary greatly depending upon surface finish, oxidation, or the presence of contaminants. Also, emissivity or infrared radiation for some materials varies with wavelength and temperature. To determine the exact emissivities for most applications, follow the procedures in Appendix C.
Table B-1. Emissivity Table
METALS
Material Emissivity (ε)
Aluminum – pure highly polished plate . . . . . . . . . . . . . . . . . . . . 0.04 to 0.06
Aluminum
– heavily oxidized . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.20 to 0.31
Aluminum
– commercial sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.09
Brass
– dull plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.22
Brass
– highly polished, 73.2% Cu, 26.7% Zn . . . . . . . . . . . . . . . . . . . . 0.03
Chromium
– polished . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.08 to 0.36
Copper
– polished . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.05
Copper
– heated at 600°C (1110°F) . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.57
Gold
– pure, highly polished or liquid . . . . . . . . . . . . . . . . . . . . 0.02 to 0.04
Iron and steel (excluding stainless)
– polished iron . . . . . . . . . . . . 0.14 to 0.38
Iron and steel (excluding stainless)
– polished cast iron . . . . . . . . . . . . . . 0.21
Iron and steel (excluding stainless)
– polished wrought iron . . . . . . . . . . . 0.28
Iron and steel (excluding stainless)
– oxidized dull wrought iron . . . . . . . . 0.94
Iron and steel (excluding stainless)
– rusted iron plate . . . . . . . . . . . . . . . 0.69
Iron and steel (excluding stainless)
– polished steel . . . . . . . . . . . . . . . . . 0.07
Iron and steel (excluding stainless)
– polished steel oxidized at
600°C (1110°F) . . . . . . . . . . . . . . . 0.79
Iron and steel (excluding stainless)
– rolled sheet steel . . . . . . . . . . . . . . . 0.66
Iron and steel (excluding stainless)
– rough steel plate . . . . . . . . . 0.94 to 0.97
Lead
– gray and oxidized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.28
Mercury
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.09 to 0.12
Molybdenum filament
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.10 to 0.20
Nickel
– polished . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.07
Nickel
– oxidized at 649 to1254°C (1200°F to 2290°F) . . . . . . . 0.59 to 0.86
Platinum
– pure polished plate . . . . . . . . . . . . . . . . . . . . . . . . . . 0.05 to 0.10
Platinum
– wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.07 to 0.18
Silver
– pure and polished . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.02 to 0.03
Stainless steel
– polished . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.07
Stainless steel
– Type 301 at 232 to 941°C (450°F to 1725°F) . . . 0.54 to 0.63
Tin
– bright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.06
Tungsten
– filament . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.39
Zinc
– polished commercial pure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.05
Zinc
– galvanized sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.23
Appendix: Emissivity Values
B
B-2
NONMETALS
Material Emissivity (ε)
Asbestos Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.96
Asphalt, tar, pitch
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.95 to 1.00
Brick
– red and rough . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.93
Brick
– fireclay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.75
Carbon
– filament . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.53
Carbon
– lampblack - rough deposit . . . . . . . . . . . . . . . . . . . . . 0.78 to 0.84
Glass
- Pyrex, lead, soda . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.85 to 0.95
Marble
– polished light gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.93
Paints, lacquers, and varnishes
– Black matte shellac . . . . . . . . . . . . . . . . 0.91
Paints, lacquers, and varnishes
– aluminum paints . . . . . . . . . . . 0.27 to 0.67
Paints, lacquers, and varnishes
– flat black lacquer . . . . . . . . . . . 0.96 to 0.98
Paints, lacquers, and varnishes
– white enamel varnish . . . . . . . . . . . . . . 0.91
Porcelain
– glazed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.92
Quartz
– opaque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.68 to 0.92
Roofing Paper
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.91
Tape
– Masking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.95
Water
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.95 to 0.96
Wood
– planed oak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.90
C-1
Appendix: Determining an Unknown Emissivity
C
In Appendix A, we showed how emissivity is an important parameter in calculating the temperature of an object via infrared means. In this section we discuss how to determine a specific emissivity value. If you know the material of the object, use Table B­1 in Appendix B to look up its approximate emissivity. Most organic materials such as plastics, cloth, or wood have an emissivity of about 0.95. For this reason, we use 0.95 as the default emissivity setting in the OS530 Series Thermometer.
For objects of unknown material or for very precise measurements, use one of the following methods to determine a specific emissivity value.
Method 1
1. Measure and record the temperature of the object using a contact temperature probe such as a thermocouple or RTD.
2. Aim the thermometer at the object.
3. Adjust the emissivity until the temperature reading of the thermometer equals the temperature measured in Step 1.
Method 2
1. Heat the object (or at least a sample of the object material) on top of a heating plate to a known temperature. Make sure the thermometer and the air surrounding the heating plate are at the same temperature.
2. Measure the temperature of the object material with the thermometer. Make sure that the object fills the FOV of the thermometer.
3. Adjust the emissivity until the temperature reading of the thermometer equals the known temperature of Step 1.
Appendix: Determining an Unknown Emissivity
C
C-2
Method 3
1. Use this method to measure objects at temperatures below 260°C (500°F).
2. Place a large piece of masking tape on the object (or at least a sample of the object material). Allow time for the masking tape to reach the object temperature.
3. Set the emissivity of the thermometer to 0.95. Use the thermometer to measure and record the temperature of the masking tape - Area ‘A’ in Figure C-1. Make sure that the area of the object covered with masking tape fills the FOV of the thermometer.
Figure C-1. Determining Emissivity
4. Aim the thermometer at Area ‘B’ as shown in Figure C-1 Make sure that Area ‘B’ is as close as possible to Area ‘A’.
5. Adjust the emissivity of the thermometer until the temperature reading equals the temperature found in Step 3.
Area 'A'
Target
Area 'B'
Target
C-3
Appendix - Determining an Unknown Emissivity
C
Method 4
1. Paint a sample of the object material with flat black lacquer paint.
2. Set the emissivity to 0.97 and measure and record the temperature of the painted portion of the sample material - Area ‘A’ in Figure C-1. Make sure that the painted area of object material fills the FOV of the thermometer.
3. Aim the thermometer at another spot on the target - Area ‘B’ in Figure C-1.
4. Adjust the emissivity of the thermometer until the temperature reading equals the temperature found in Step 2.
Method 5
1. Use this method where practical to measure objects at temperatures above 260°C (500°F ).
2. Drill a 35 mm (1.5") diameter hole in a sample of the object material to a depth of 127 mm (5"). This hole closely resembles a blackbody (refer to Appendix A).
Figure C-2. Determining Emissivity with a Drilled Hole
3. Set the emissivity to 0.97 and measure and record the temperature of the hole in the sample material - Area ‘A’ in Figure C-2. Make sure that the hole fills the FOV of the thermometer.
4. Aim the thermometer at another spot on the target as close as possible to Area ‘A’ (Area ‘B’ in Figure C-2).
5. Adjust the emissivity of the thermometer until the temperature reading equals the temperature found in Step 3.
Drilled out
Area 'A' Target
Area 'B' Target
Appendix: Determining an Unknown Emissivity
C
C-4
Notes
I-1
Index
I
A
ac Adapter Input Jack ............. 1-7
Active Operation ...................... 2-9
Aiming Sight “V Groove” 1-2, 1-5
Alarms ........................... 2-16, 2-17
Alkaline Batteries ...... 2-1, 5-1, 6-1
Ambient Target Temperature
Compensation .... 2-18, 2-19, 2-28
Analog Output Jack ................. 1-7
B
Backlighting Icon ...................... 1-5
Battery(s):
Compartment ........ 1-5, 2-1, 6-1
Installing AA size.......... 2-1, 5-1
Life of .................................... 8-3
Blackbody ................ A-2, A-3, C-3
Beeping Sound 2-16, 2-26, 6-1,
7-1, 7-2
C
Carrying Case ........................... 1-2
Chart Recorder Hookup ......... 2-8
Computer:
Parameters:
Speed, Data, Parity, Stop Bit 2-21, 2-24, 2-26, 2-28,
2-31
Personal, Hookup .............. 2-20
Program (IRTM)
......................... 2-20, 2-21, 2-22
D
Diagnostic Program ......... 7-2, 9-1
Differential Measurement ...... 2-7
Display
Icons:
ATC ........................ 1-6
Backlighting .......... 1-6
HAL ....................... 1-6
LAL ........................ 1-6
LCK ........................ 1-6
LOBAT ...................1-6
PRN ........................ 1-6
Modes:
AMB ....................... 1-6
AVG ....................... 1-6
dIF .......................... 1-6
E ...............................1-6
HAL ....................... 1-6
LAL ........................ 1-6
MAX .......................1-6
MEM ...................... 1-6
MIN ........................ 1-6
PRN ........................ 1-6
Problems ................ 7-1, 7-2, 7-3
Distance
Built-in .......................2-14, 2-15
Meter (HH-DM) .........2-14, 2-15
Field of Views ........... 2-14, 2-15
Digital Video Camera................5-1
E
Emissivities:
Adjusting ............................ 2-12
Definition ............................. A-2
Figuring out Unknown ...... C-1
Values ................................... B-1
Erasing Temperature Data ... 2-28
Error Codes ................ 7-1, 7-2, 7-3
Index
I
I-2
F
Field of View:
Diagrams .................... 2-2 to 2-6
Positions ................................ 2-2
Fixed Point Monitoring over
Time Measurement ................ 2-8
G
Gray Bodies (Objects) ............. A-2
H
High Alarm Value, setting ............
.................................. 2-16, 2-27
I
Icons:
ATC ....................................... 1-6
Backlighting ......................... 1-6
HAL........................................ 1-6
LAL ........................................ 1-6
LCK ........................................ 1-6
LOBAT .................................. 1-6
PRN ....................................... 1-6
Installing
AA Batteries ......................... 2-1
Laser Sight Module ...... 3-3, 3-4
J
Jacks
ac Adapter Input ................. 1-7
Analog Output ..................... 1-7
RS-232 Phone ........................ 1-7
K
Keypad, 4-position .................. 1-6
Keys:
& °F-°C............................... 1-6
FUNC (Function) ................. 1-6
LOCK (Lock) ........................ 1-6
& -................................ 1-6
Key Strokes ............................... 9-1
L
Label Layout:
Danger & Certification ............
.....................Inside Back Cover
Laser Sight Module:
Laser Circle ........................... 3-3
Laser Dot .............................. 3-3
Installing onto
Thermometer ...................... 3-4
Line of Sight ......................... 3-4
Power Button ................ 2-2, 3-2
Problems .................... 7-1 to 7-3
Power Indicator LED.... 2-2, 3-3
Removing from
Thermometer .............. 3-4, 3-5
Status ................................... 2-15
Warnings and Cautions ...... 3-1
LCD, Backlit ................... 1-5 to 1-7
Lens Cleaning ........................... 6-2
Lines of Sight of the Module
and Thermometer .................. 3-4
Lithium Batteries ....... 2-1, 6-1, 8-3
Lock Function ......................... 2-12
Low Alarm Value, setting .... 2-17
I-3
Index
I
M
Main Display ............................ 1-4
Modes:
Real Time .............................. 2-8
Recall ........................ 2-23, 2-25
Moving Surface Scan ............... 2-7
O
Optics ........................................ A-4
P
Parameters, reviewing .......... 2-27
PAS Code .................................. 5-2
Passive Operation .................. 2-25
Personal Computer
Hookup ................................. 2-19
Power Contacts:
Cleaning ................................ 4-2
On Laser Sight Module .. 1-4, 4-2
Power Indicator LED ....... 2-2, 3-2
Printer, Serial, Hookup ......... 2-17
R
Real Time Mode Block
Diagram .................................. 2-8
Recall Mode Block Diagram ... 2-26
Replacing AA Batteries ........... 4-1
RS-232 Phone Jack ................... 1-6
Rubber Boot:
Display .................................. 1-4
IR Lens .................................. 1-4
S
Serial Printer Hookup .... 2-8, 2-20
Sleep Mode ..... 2-6, 2-9, 2-15, 2-29
Spectral Distribution .............. A-2
Spot Measurement ................... 2-7
Sighting Scope............................4-1
Static Surface Scan ................... 2-7
Stefan-Boltzmann Law ........... A-3
Storing Temperature Data ............
............ 2-20, 2-26, 2-27
T
Temperature Data:
Erasing .................................2-28
Storing ........................ 2-26, 2-27
Thermal Radiation .................. A-1
Thermometer:
Front View..............................1-5
Various View .........................1-7
Tripod Thread Mount ............. 1-5
V
“V” Groove Aiming Sight 1-5, 4-1
W
Wein’s Displacement Law ..... A-3
Wrist Strap ................................ 1-5
WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 25 months from date of purchase on the base unit
and 13 months from date of purchase on Laser Sight Module.
OMEGA Warranty adds an additional one (1) month grace period to the normal product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product.
If the unit should malfunction, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective it will be repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unautho­rized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of being damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components for which wear is not warranteed, includes, but is not limited to, contact points, fuses, and triacs.
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CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY / DISCLAIMER language, and additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a manner.
RETURN REQUESTS / INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.
FOR WARRANTY
RETURNS, please have the fol­lowing information available BEFORE contacting OMEGA:
1. P.O. number under which the product was
PURCHASED,
2. Model and serial number of the product under
warranty, and
3. Repair instructions and/or specific
problems relative to the product.
FOR NON-WARRANTY REPAIRS,
consult OMEGA for current repair charges. Have the following informa­tion available BEFORE contacting OMEGA:
1. P.O. number to cover the COST
of the repair,
2. Model and serial number of product, and
3. Repair instructions and/or specific problems
relative to the product.
PATENT NOTICE: U.S. PAT. D357,194; B1 5,368,392; 5,524,984; 5,727,880; 5,465,838; 5,823,678; 5,823,679; 6,123,453; 6,267,500 B1; 6,341,891 B1; 6,377,400 B1; 6,540,398 B2 ; 6,614,830 B1; 6,633,434 B2; 6,659,639; / Canada 2,114,806; 2,116,055; 75811 D OMEGA ENGINEERING, INC./ Czech Republic 25372/ France 2 756 920; 2 767 921; 2,773,213; 0378411 to 0378446; 2 773 213 B1 / Germany M 94 06 478.4; G 94 22 197.9; G 94 22 203.7/ Italy RM940000913/ Japan 988,378/Holland 1007752; 25009-00/ Spain mod. ut. 0133292/ Slovak Republic 24565/ U.K. Registered 2041153; 9726133.3/ EPO 0 644,408 B2; EP 1 085 307 A1. Other U.S. and Foreign Patents Pending.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC. © Copyright 2007 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without prior written consent of OMEGA ENGINEERING, INC.
AVOID EXPOSURE
LASER RADIATION
IS EMITTED FROM
THIS APERTURE
LASER RADIATION - DO NOT STARE INTO BEAM
OUTPUT <1 mW, WAVELENGTH 630-670 nm CLASS II (2) LASER PRODUCT, COMPLIES WITH FDA 21CFR 1040.10 & EN60825-1/11.2001
®
OMEGASCOPE
CAUTION
Label Location - refer to Section 3.2 Warnings and Cautions - refer to Section 3.1
Warning and Certification Label
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