Omega OM2-163 User guide

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7IAH\I /KE@A
®
An OMEGA Technologies Company
www.omega.com
OM2-163 Bridgesensor
Page 2
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The information contained in this document is believed to be correct, but OMEGA Engineering, Inc. accepts no liability for any errors it contains, and reserves the right to alter specifications without notice.
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ARNING: These products are not designed for use in, and should not be used for, patient-connected applications.
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Description
The OMEGA OM2-163 Bridgesensor is a complete signal conditioning system on a card designed expressly for single half, or full bridge transducers. The OM2-163 consists of a high performance instrumentation amplifier, a user adjustable active filter, high stability bridge supply and all of the required circuitry, trimpots, etc., so that only point to point wiring need be made to the inputs, outputs and power to have a complete signal conditioning system up and running.
The mounting kit provides coarse and fine gain adjustment trimpots along with input and output offset adjustments, DIP switches for setting the bridge supply output and active low pass filter cutoff frequency. Provisions are also provided to mount a quarter bridge completion resistor and a calibration resistor which can be wired to an external CAL switch. Two close tracking 1/2 bridge completion resistors are also included.
Application of the OM2-163 is easy by following the detailed applications information that is included with this data sheet and full engineering specifications allow easy and complete worst case analysis.
OM2-163 vs OM2-165
The Model OM2-163 is a pin compatible replacement for the Model OM2-165 which is no longer available. The one major difference is that the OM2-163 does not have a reference voltage on pin J. Pin J is connected to COM, pins B and 2. The OM2-163 also has a high frequency input filter to reduce EMI. This filter has a high frequency cutoff above 200KHz which is well above the requirements of weighing systems. See figure 3 OM2-163 INPUT AMP RESPONSE. The output of the
Features
n
Pin for Pin Replacement for Model OM2-165
n
Compact, complete and convenient to use
n
Easy access to all trim adjustments
n
Simplifies Single and Half Bridge Applications
n
On card Bridge Balance Trimpot eliminates additional wiring for Three Wire applications
n
Changing Bridge supply voltage is easy using on board trimpot with adjustment range from +4 to +10 VDC
n
Bridge supply lead resistance effects can be ignored with built-in remote sensing
n
Filter frequency can be changed with the flick of a DIP switch
instrumentation amplifier, pin P, is not inverted with respect to the Filter Output as it was in the OM2-165. The OUTPUT OFFSET pot, RP1, is disabled by a jumper, J5, which must be removed to use RP1. The external OUTPUT OFFSET input, pin K, is always active. Applications using the OM2-165 can use the OM2-163 simply by inserting the board and making the typical zero and span adjustments. No wiring changes should be required.
+15V
COM
15V
+SENSE
CALIBRATION
SWITCH
COM
OUTPUT OFFSET
INPUT
+INPUT
FILTER OUT
AMP OUT
1/2 BRIDGE
COMPLETION
A B C D E
NC
F H
J K L
M N
P
R
S
ST3 ST4
1/4 BRIDGE
COMPLETION
RESISTOR
KEY
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
J2
+EXCITATION
NC
CALIBRATION
RESISTOR
ST1 ST2
NC
SENSE
NC
BRIDGE BALANCE
+SENSE
R18
56.2K
SENSE
OM2-163 Block Diagram
+SENSE
SENSE
J4
SW-1
BRIDGE
EXCITATION
SUPPLY
TP1
J1
+EXCITATION
EXCITATION
J3
RP6 BRIDGE BALANCE
10K
10K
RP2 BRIDGE SUPPLY
ADJUST
RP3 INPUT OFFSET
+
RG
RP4
R6
FINE
196
20
GAIN
RP5
COARSE
1K
TP2
AMP OUT
REMOVE J1 TO ADJUST OUTPUT OFFSET, RP1
RX1
X2 GAIN FILTER AMPLIFIER
100
SW2
SW4
CX2
.022µF
.22µF
SW3
SW5
RX2
CX1
J5
TP4
TP3
.22µF
.022µF
FILTER OUT
RP1 OUTPUT OFFSET
27K
FIGURE 1. Complete block diagram of the OM2-163 Bridgesensor
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Specifications
Conditions (Unless Noted): Ta = 25°C, Vs = ±15 VDC, G = 500 V/V
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tnerruCtuptuO 0021Am
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seloPforebmuN
erutarepmeT.sV
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200.0500.0%
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1
04
1
04
9±
51± 001 021
3.0
1
±01
±5
elbatsujdAzHk
2
2+ 04
50.0
2.0
0408
±51
52­04-
005
0005
051 001
01±
1±
5An 5An
0001
±61
55 08
V/V
C°/mpp
C°/Vµ
C°/Ap C°/Ap
CDV
Bd
P-PVµ
CDV
Am
Fp
V/V
ceD/Bd
srH42/%
srHk/%
C°/mpp
CDV
C°
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Page 5
Notes:
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tuptuOderetliF
GR
eulaV
01smho004,21 001
smho002,01
33.333smho103
V/Vm3rofesU(
)srecudsnarT
005smho502
V/Vm2rofesU(
)srecudsnarT
0001
smho001
GRrofdetcelesebdluohsrotsisermliflatemC°/mpp5,ytilibatshgihA:etoN
.ecnamrofrepmumixamrof
(1) Specifications referred to the filter output (Pin N). (2) Using on board coarse and fine gain adjust trimpots. (3) Warm-up drift is specified as the input offset drift for the first
5 minutes after the application of power with G = 1000 V/V,
Bridge supply = 10V driving a 350 ohm bridge. (4) Measured at 25°C Ambient with unit fully warmed up. (5) Measured from -Input to +Input or input with respect to
ground. (6) Specified with 350 ohm bridge as source impedance. (7) Filter frequency set with DIP switches. (8) Small signal response, switch or resistor/capacitor selectable,
see applications section. (9) The low pass filter cutoff frequency is adjustable to 10, 100
and 1000 Hz using the onboard DIP switches and from 1 Hz
to 10 KHz using external resistors and capacitors. (10) Bridge supply must be operated with +Sense connected to
the Bridge Supply Pin and with -Sense connected to Common. (11) Stability is defined after a 5 minute warm-up period and with
constant line, load and ambient temperature unless otherwise
specified. (12) Quiescent current for amplifiers only, the current drawn from
the bridge supply must be added to the +15 VDC current
drain for total current draw.
RG = ohms
50,000
G - 1
Equation 2: User supplied resistor value required to set gain with respect to Pin P, amplifier direct output. NOTE: If a fixed resistor is used for RG, then resistor R6 should be removed from the OM2-163 to disable the gain trimpots. If a slightly higher RG is used, the pots and R6 can be used to provide a small adjustment range.
Example Resistor Values for Common Gains (to Filtered Output):
Functional Description
The OMEGA Model OM2-163 is a completely self contained single channel signal conditioning system on a card. This device offers the high performance and reliability of surface mount circuitry with the completeness of a mounting kit containing all trimpots and components needed for operation. All that needs to be added is power and transducer inputs to get a conditioned output suitable for driving A/D converters, panel meters, indicators, or PC based controllers.
Instrumentation Amplifier
The heart of the OM2-163 is the high performance instrumentation amplifier. This amplifier features low noise, low drift and high accuracy along with trimpot adjustments for coarse/fine gain and input offset voltage. The direct instrumentation amplifier output is brought out to Pin P on the OM2-163, through a 100 ohm isolation resistor. This output is also brought out to the test point AMP OUT at the trimpot edge of the mounting kit. The trimpots allow a gain adjustment range of 100 to 500 V/V with a coarse and fine gain adjuster (clockwise rotation increases gain). A user supplied resistor can be used in place of the trimpots (see equations below) to get any gain from 2 to 5000V/V (referred to filtered output). To use an external resistor remove R6 from the mounting kit to disable the trimpots, then calculate the required value for RG and solder it on the mounting kit in the spot provided.
The gain equation accuracy is ±3 percent for gains from 2 to 1000 V/V.
RG = ohms
Equation 1: User supplied resistor value required to set gain with respect to Pin N, filtered output.
100,000
G - 2
The instrumentation amplifier also has a trimpot adjustment for input offset voltage, this trimpot should be used to null the instrumentation amplifier offset only. System offsets should be adjusted out using the Bridge Balance or the Output Offset feature (see applications section for more information) to retain minimum offset drift of the instrumentation amplifier. The OM2-163 inputs should be placed as close to the transducer as possible. This will minimize any possible pickup of electrostatic or electromagnetic noise into the very high impedance inputs. See the applications section for more information on shielding methods.
Active Filter
The output of the instrumentation amplifier is connected to the input of a 2 pole, active filter with a gain of 2. This filter has an adjustable filter cutoff frequency of 10, 100 and 1kHz by the use of on board DIP switches and can be set to any frequency from 10 Hz to 10 kHz by the use of user supplied resistors and capacitors. The filtered output is brought out to Pin N and to test point FILTER OUT at the trimpot end of the board on the OM2-163. Pin N is the standard output for most strain gage and instrumentation applications. By using the filtered output extraneous noise above the useful signal frequency is removed at a rate of 40dB/decade above the filter cutoff frequency allowing very precise and low noise measurements to be made. Figure 2 details the DIP switch settings and the equations required to set the filter cutoff to any other frequency.
The filter stage is also the input for the output offset voltage adjustment. The output offset may be adjusted with the on board trimpot or by driving the output offset input (Pin K) with a low impedance source or the wiper of a trimpot. NOTE: to use the on-board offset pot, J1 must first be removed. The gain from the External Output Offset pin (Pin K) to the filtered output (Pin N) is approximately 1 V/V (i.e. if Pin K is changed by 1 Volt in a positive direction then Pin N will also change by 1 Volt in a positive direction).
#
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If pin K is used as the Output Offset control, than J1 should be installed to prevent interaction of RP1.
Filter Cutoff Frequency Adjustment
ycneuqerFffotuC2WS3WS4WS5WS
zH01NONO
zH001NONO
zH0001
tceleSresUro
CX1 = CX2 = 0.0024 µF -1
1000
Fc
CUTOFF FREQUENCY > 1000 Hz
FFOLLA
Bridge Supply
The bridge excitation supply is a very well regulated low noise output designed to drive either full or half bridge transducers from 0 to 120mA output current. The output can be set to a fixed +10V by setting DIP switch SW1 ON. By setting SW1 OFF the output can be adjusted from +4 to +10Volts by adjusting the bridge supply adjust trimpot.
The bridge supply uses + and - sense connections to compensate for any line drops that might be present when using remote transducers. See the applications examples for more information on properly using the + and - sense pins. If remote sensing is not required connect +Sense (Pin D) to Bridge Supply (Pin 4) and -Sense (Pin 9) to Common (Pin B) directly at the mounting kit socket. The maximum voltage difference between the Bridge Supply, Pin 4 and the +Sense, Pin D, is 0.4V.
RX1 = 35,000/ -1
Fc
1000
RX2 = 105,000/ -1
Fc
1000
BUILT IN LOW PASS FILTER FREQUENCY RESPONSE
10
0
-10
-20
-30
GAIN (db) PIN P - PIN N
-40
-50 1 10 100 1000 10000 1000000
10Hz
FREQUENCY (Hz)
FIGURE 2. Dip switch settings and equations required to set the filter cutoff frequency.
163MK INPUT AMP RESPONSE
6
10
5
10
4
10
3 db FREQUENCY, HERTZ
3
10
0
10
1
10
FIGURE 3.
100Hz 1000Hz
2
10
GAIN
3
10
4
10
Half Bridge Completion/Bridge Balance
Two 10K ohm thin film resistors are connected to the excitation supply sense lines and their center connection is brought out to pin R. These resistors have a low temperature coefficient and track to 5 PPM/°C. This circuit can be used as the other half of a Half Bridge transducer to provide a common mode voltage to the instrumentation amplifier. Pin R can be connected to either the + or - input pin, depending on the polarity of the transducer output signal.
A Bridge Balance circuit is also provided. RP6, BAL ADJ, is also connected across the excitation sense leads and it's swinger is brought out to Pin 14 through R18. With pin 14 connected to the same amplifier input as a 350 ohm Half Bridge transducer, a bridge balance range of ±50% is available. Alternately, pin 14 can be connected to the Bridge Completion resistors. However, in this case R18 should be increased to 1 megohm to reduce the sensitivity of the adjustment. The Bridge Balance pin can be connected to either input when a Full Bridge transducer is used.
General Calibration Procedures
The OM2-163 comes from the factory adjusted to the following specifications:
GAIN .................................... 333 V/V
INPUT OFFSET ...................Adjusted to 0, ±2mV
OUTPUT OFFSET ............... J1 Installed
BRIDGE SUPPLY ................SW1 CLOSED, Bridge Output
at +10 Volts
FILTER................................. SW2 - SW5 OFF, Filter at 1 kHz
BRIDGE BALANCE ............. Pin 14 at 0 Volts
When adjusting the OM2-163 to other values the following methodology should be used,
1) Ground the inputs, set the input offset trimpot to get 0
Volts on the output you will be using (Pins N or P). Input offset is for amplifier nulling only. Do not use the input offset for zeroing systems offsets, use the bridge balance or the output offset adjustments for system offset correction.
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Page 7
2) Using a millivolt calibrator or the transducer output itself, set the gain so that the proper full scale output voltage is realized (the mV calibrator or transducer should be set to simulate full scale output).
3) If system offsets must be accounted for repeat step 1 again with the inputs disconnected from the source and connected to ground, or short them together with the bridge connected, then reconnect the inputs and re-zero the output with the bridge balance (if used).
4) Steps 1 - 3 above may need to be repeated several times to achieve the desired accuracy of gain and offset.
OM2-163 Application Examples
FIGURE 4. OM2-163 Trimpot Adjustment Detail
FIGURE 5. Full Bridge with Remote Excitation Sense
FIGURE 6. Full Bridge with No Remote Sense
%
Page 8
OM2-163 Application Examples
FIGURE 7. Half Bridge - 3 Wire
FIGURE 8. 1/4 Bridge - 2 Wire
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Page 9
OM2-163 Application Examples
FIGURE 9. 1/4 Bridge - 3 Wire
OM2-163 Mechanical Specifications
TP1 B+OUT
5 4 3 2 1
SW1- 1 2 3 4 5
RP2 B+ ADJUST
RP6 BRIDGE BAL
CX1
CX2
J1
J2
TP2 AMP OUT
RP1 OUTPUT OFFSET
R6
RX2
RX1
RP3 INPUT OFFSET
RP5 COARSE GAIN
ON ON
ON ON
BRIDGE SUPPLY
10V FIXED
ADJUSTABLE
SW2 3 4 5
SW1ONOFF
FREQ
10HZ
100HZ
J4
J3
RP4 FINE GAIN
ALL OFF
1KHZ
ST4
ST2
TP3 FILTERED OUTPUT
TP4 COM
J5
R18
RG
ST3
ST1
1
15
1-15
A-S
'
Page 10
WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase. OMEGA Warranty adds an additional one (1) month grace period to the normal one (1) year product warranty to cover handling and shipping time. This ensures that OMEGAs customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGAs Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no charge. OMEGAs WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGAs control. Components which wear are not warranted, including but not limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by it will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESS OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a Basic Component under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY / DISCLAIMER language, and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a manner.
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGAS CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.
FOR WARRANTY RETURNS, please have the following information available BEFORE contacting OMEGA:
1. Purchase Order number under which the product was PURCHASED,
2. Model and serial number of the product under warranty, and
3. Repair instructions and/or specific problems relative to the product.
OMEGAs policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
Copyright 1999 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
©
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of OMEGA ENGINEERING, INC.
FOR NON-WARRANTY REPAIRS, consult OMEGA for current repair charges. Have the following information available BEFORE contacting OMEGA:
1. Purchase Order number to cover the COST of the repair,
2. Model and serial number of product, and
3. Repair instructions and/or specific problems relative to the product.

Page 11
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