Omega LVCN-51 User guide

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INTRODUCTION/TABLEOFCONTENTS StepOne
TheLVCN‐51Series Continuous RelayControlleris a general‐purposelevelcontrollerwhichprovidessingle tanklevelindicationwithdualrelaysand a repeater 4‐20mAoutput.TheLVCN‐51Seriesfeaturesboth a single10ASPDTand a single10ALatchingSPDTrelay.Thispackage allows for a systemthatcanperform automaticoperations(fillorempty)andanalarmoperation(highorlow).TheLVCN‐51Seriescanalsobea controllerthatcanperformdualalarms(2‐high, 2‐lowor 1‐high, 1‐low).Packagethecontrollerwith a transmitterthatprovidesa4‐20mAoutputandanenclosuretoprotectthecontrollerfromtheelements.
Features
3.5digitLEDdisplayindicateslevelincustomerengineeringunits.
TableofContents
Specifications:.........................................................................................................................................................3
Dimensions:.............................................................................................................................................................3
SafetyPrecautions:.................................................................................................................................................4
MakeaFail‐SafeSystem:............................................................................................................................5
Components:...............................................................................................................................................5
Installation:............................................................................................................................................................5
GettingStarted:.......................................................................................................................................................6
FeaturesoftheSingleInputHighorLowAlarmRelay:..............................................................................6
FeaturesoftheLatchingRelay(AutomaticFillorEmpty):.........................................................................6
GuidetoControls:.......................................................................................................................................7
Electrical:.................................................................................................................................................................8
WiringtoInputTerminals:.........................................................................................................................8
SettingInputPolarity:.................................................................................................................................9
RepeaterOutput:........................................................................................................................................9
VACPowerInputWiring:.........................................................................................................................10
Changingfrom120to240VAC:...............................................................................................................10
RelayInputWiring:...............................................................................................................................
ApplicationExmaples:...........................................................................................................................................11
LowLevelAlarm:.......................................................................................................................................11
HighLevelAlarm:......................................................................................................................................11
AutomaticFill:...........................................................................................................................................12
AutomaticEmpty:.....................................................................................................................................12
Programming:......................................................................................................................................................13
Appendix:..............................................................................................................................................................14
ControllerLogic:........................................................................................................................................14
RelayLatchingLogicTab
FactoryReset:...........................................................................................................................................14
LockoutFunction:.....................................................................................................................................16
Troubleshooting:.......................................................................................................................................15
Exercise:...............................................................................................................................................................16
le:.......................................................................................................................14
ysettings.
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SPECIFICATIONS/DIMENSIONS StepTwo
Displaytype: LED,3.5digit Displayunits: Engineering Displayoutput: 0to999or0.0to199.9 LEDindicators: Powerandrelaystatus Bargraphdisplay: 4‐20mAwithsetpoints Configuration: Pushbutton Alarmindication: Amber:<4mA Red:>20mA Security: Lockoutmode Sensorinput: (1)4‐20mAtransmitter Supplyvoltage: Selectable120VAC/240VAC 50‐60Hz. Consumption: 5Wattmaximum Sensorsupply: 24VDC@1.5Watts Looppower: 4‐20mA,18VDC Contacttype: (1)SPDT (1)LatchedSPDT Contactrating: 250VAC,10A Contactoutput: Selectable,NOorNC Contactlatch: ONorOFF Contactconfiguration: 1:Highorlowlevelalarm
2:Highandlowlevelalarm  3:Automaticfillorempty  4:Automaticfilloremptywithalarm
Contactdelay: 0‐60seconds Failsafety: Powerfail‐safe Repeateroutput: 4‐20mA,12‐36VDC Ambienttemperature: F:‐40°to158° C:‐40°to70° Enclosuretype: 35mmDIN(EN50022) Enclosurematerial: Polypropylene (U.L.94VO) CECompliance: EN50082‐2immunity
EN55011emission  EN61010‐1Safety
TopView‐AllModels
SideView‐AllModels
InternalControllerLogic

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SAFETYPRECAUTIONS StepThree
AboutThisManual:PLEASEREADTHEENTIREMANUALPRIORTOINSTALLING ORUSINGTHISPRODUCT.
ThismanualincludesinformationonthecontinuousrelaycontrollerfromOMEGAENGINEERING:LVCN‐51 series.
User’sResponsibilityforSafety:OMEGAENGINEERINGmanufacturesseveralmodelsofcontroller,with
differentmountingandswitchingconfigurations.Itistheuser’sresponsibilitytoselectacontrollermodel thatisappropriatefortheapplication,installitproperly,performtestsoftheinstalledsystem,and maintainallcomponents.
ElectricalShockHazard:It ispossibletocontactcomponentsonthecontrollerthatcarryhighvoltage,
causingseriousinjuryordeath.All power to thecontrollerandtherelaycircuit(s)itcontrolsshouldbe turnedOFFprior to working on the controller.Ifitisnecessary to makeadjustmentsduringpowered operation,useextremecautionanduseonlyinsulatedtools.Makingadjustmentstopoweredcontrollers isnotrecommended.Wiringshouldbeperformedbyqualifiedpersonnelinaccordancewithallapplicable national,stateandlocalelectricalcodes.
FlammableorExplosiveApplications:TheLVCN‐51Seriescontinuousrelay controllersshouldnotbeused
withexplosiveorflammableliquids,whichrequireanintrinsicallysafeorexplosionproofrating.Ifyouare
unsureofthesuitabilityof a controllerforyour installation, consultyourOmegaEngineering representativeforfurtherinformation.
InstallInaDryLocation:Thecontrollerhousingisnotdesignedtobeimmersed.Wheninstalledproperly,
itshouldbemountedinsuch a waythatitdoesnotnormallycomeintocontactwith liquid.Refer to an industryreferencetoensurethatcompoundsthatmaysplashontothecontrollerhousingwillnotdamage it.Suchdamageisnotcoveredbythewarranty.
RelayContactRating:Therelayisratedfora10ampresistiveload.Manyloads(suchasamotorduring
start‐uporincandescentlights)arereactiveandmayhaveaninrushcurrentcharacteristicthatmaybe10 to20timestheirsteady‐state loadrating.Theuseofacontactprotectioncircuitmaybenecessaryfor yourinstallationifthe10ampratingdoesnotprovideanamplemarginforsuchinrushcurrents.Incritical applications,redundantbackupsystemsandalarmsmustbeusedinadditiontotheprimarysystem.Such backupsystemsshouldusedifferentsensortechnologieswherepossible.
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SAFETYPRECAUTIONS/INSTALLATION StepThree
Make a Fail‐SafeSystem:Designafail‐safesystemthataccommodatesthepossibilityofrelayorpower
failure.Ifpoweriscutoff to thecontroller,itwillde‐energizetherelay.Makesurethat the de‐energized stateoftherelayisthesafestateinyourprocess.Forexample,ifcontrollerpowerislost,apumpfillingatank willturnoffifitisconnectedtotheNormallyOpensideoftherelay.
While the internalrelayisreliable,overthecourseoftimerelayfailureispossibleintwomodes:under a heavyloadthecontactsmaybe“welded”orstuck intotheenergizedposition,orcorrosionmaybuildupon a contactsothatitwillnotcompletethecircuitwhenitshould.Incriticalapplications,redundantbackup systemsandalarmsmustbeusedinaddition to theprimarysystem.Suchbackupsystemsshoulduse differentsensortechnologieswherepossible.
Whilethismanualofferssomeexamplesandsuggestionstohelpexplainthe operation ofOMEGA ENGINEERINGproducts,suchexamplesareforinformationonlyandarenotintendedasa completeguideto installinganyspecificsystem.
Components:
LVCN‐51 ‐Singleinputwithdualrelays,3.5digitLEDdisplayandrepeateroutput.LVCN‐51‐CE ‐Singleinputwithdualrelays,3.5digitLEDdisplayandrepeateroutputwithCEapproval.Owner’sManual
PanelDINRailMounting:Thecontrollermaybemountedbyeitherabackpanelusingtwoscrewsthrough mountingholeslocatedatthecornersofthecontrollerorbysnappingthecontrolleron35mmDINRail.

Note:Alwaysinstallthecontrollerinalocationwhereitdoesnotcomeintocontactwithliquid.
 
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GETTINGSTARTED StepFour
FeaturesofaSingleInputHighorLowRelay:SingleInputRelays(Relay1orRelay2w/latchturnedOFF)are
designedtoswitchfroma singleset‐point.ItturnsitsinternalrelayONorOFF(assetbytheinvertswitch)in responsetothepresenceofliquid,andchangestherelaystatusbackagainwhenthesensorisdry.
HighAlarm:InvertisOFF. Relaywillenergizewhenthe levelrisesabovethe highalarm settingandwillde‐energize whenitdropsbelowthehigh alarmsetting.
LowAlarm:InvertisON.Relay willenergizewhen the level dropsbelowthelowalarm settingandwillde‐energize whenitrisesabovethelow alarmsetting.
Singleinputhighorlowrelaysmaybeusedwithanydevicethatoutputsa4‐20mAsignal.Therelayisasingle pole,doublethrowtype;thecontrolleddevicecanbeconnected to eitherthenormallyopenornormally closedsideoftherelay.Atimedelayfrom0to60secondscanbesetbeforetherelayrespondstothesensor input.Typicalapplicationsforsingleinputrelaysarehighlevelorlowlevelswitch/alarmoperations(opening adrainvalvewheneverliquidlevelrisestoaset‐point)andover‐flowprotection(turningoffapumpor soundinganalarmwhenahighlevelisreached).
FeaturesofaLatchingRelay(automaticfillorempty):Thelatchingrelay(relay2only)isdesignedtoswitcha relayonandoffattwodifferentlevels.ItturnsitsinternalrelayONorOFF(assetbytheinvertswitch)in responsewhenthelevelisabovethehighsettingorbelowthelowsetting.Therelaywillnotchangeitsstate whenthelevelisbetweenthehighandlowsetting.
AutomaticEmpty:
LatchisON & InvertisOFF.Relay willenergizewhenlevelreaches highsetting(bothsettingsare submersed).Relaywillde‐energize whenlevelisbelowthebottom setting(bothsettingsaredry).
AutomaticEmpty:
LatchisON & InvertisON.Relay willenergizewhenlevelisbelow thebottomsetting(bothswitches aredry).Relaywillde‐energize whenlevelisabovethehigh setting(bothsettingsarewet).
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GETTINGSTARTED(continued) StepFour
TheLatchingRelay(AutomaticFill/Empty)maybeusedwithanydevicethatoutputs a 4‐20mA signal.The relayis asinglepole,doublethrowtype;thecontrolleddevicecanbeconnectedtoeitherthe normallyopen ornormallyclosedsideoftherelay.TypicalapplicationsforLatchingRelaysareautomaticfilling(startingfill pumpat a lowlevelandstoppingpumpat a highlevel)orautomaticemptyingoperations(opening a drain valveatahighlevelandclosingvalveatlowlevel).
GuidetoControls:Belowisalistingandthelocationofthedifferentcomponentsforthecontroller:
1. Powerindicator:ThisGreenLEDlightswhenACpowerisON.
2. Relayindicator:ThisRedLEDwilllightwheneverthecontrollerenergizestherelay,inresponse to the
transmitterinputandafterthetimedelay.
3. ACPowerterminals:Connectionof120VACpowertothecontroller.Thesettingmaybechangedto240
VACifdesired.Thisrequireschanginginternaljumpers;thisiscoveredinthe Installation  sectionofthe manual.Polarity(neutralandhot)doesnotmatter.
4. Relayterminals(NC,C,NO):Connectthedeviceyouwish to control(pump,alarmetc.) to these
terminals:supply to theCOMterminal,andthedevice to theNOorNCterminalasrequired.The switcheddeviceshouldbe anon‐inductiveloadofnotmorethan10amps;forreactiveloadsthecurrent mustbederatedorprotectioncircuitsused.WhentheredLEDisONandtherelayisintheenergized state,theNOterminalwillbeclosedandtheNCterminalwillbeopen.
5. Invertswitch:Thisswitchreversesthelogicoftherelaycontrolinresponse totheswitch(es):conditions
thatusedtoenergizetherelaywillnowde‐energizetherelayandviceversa.
6. Timedelay:Setsdelayfrom0to60
7. Digitaldisplay:Showsthecurrent4‐20mAsignalinengineeringunits.
8. Inputterminals:Connectthetransmitterwires to theseterminals:A24VDC power isprovidedfor
currentloopwithanadditional28VDCpowerterminalifrequired.
9. Latchswitch(relay2):Thisswitchdetermineshowtherelaywillbeenergizedinresponse tothetwoset
points.WhenLATCHisOFF, therelayresponds tosetpointRLY2Aonly;whenLATCHisON,therelaywill energiz orbothdry).Therelaywillremainlatcheduntilbothsetpointschangeconditions.
10. BarGraph:Displays4‐20mAsignalasapercentageoftherange.
11. OP/SET:Usedtoscrollbetweensetpointsdurin
12. 20/Down:UsedtodecreasedisplayvalueduringprogrammingandforEasyCal™Spansetup.
13. 4/Up:UsedtoincreasedisplayvalueduringprogrammingandforEasyCal™Offsetsetup.
14. RepeaterOutput:Isolatedterminalwhichreproducestheinput4‐20mAsignal.Terminalrequires12
VDCpowerforoperation.
  
eorde‐energizeonlywhenbothsetpoints(RLY2AandRLY2B)areinthesamecondition(bothwet
seconds.HoldDelaybuttontoincreasedelayin5secondincrements.
gprogramming.
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ELECTRICAL StepFive
WiringtoInputTerminals:Signalinputisalwaysthroughthe24VDCterminal.The28VDC
terminalisusedasan alternative power supplyforthree‐wiredevices.Pleasenote a differencebetween 2‐wireand 3‐wireleveltransmittersandsourcingandsinkingmodes below.Belowis a quickreviewofwiringtheLVCN‐51Series to common 4‐20mA transmitters.
LVCN‐2700Series(LVU2710,LUV2718,LVU2726&
LVU2732)&LVCN414Series(LVCN414,LNCV414‐
I,LVCN210&LVCN318)
Sourcingmode(FactorySetting)
LVU800Series(LVU809,LVU816,LVU826&
LVU832)
SourcingMode(FactorySetting)
LVU‐300Series(LVU‐301only)
SourcingMode(FactorySetting)
UltrasonicLevelTransmitter(IntrinsicallySafe)(LVU‐201Aonly)
Sinkingmode(internaljumpermustbechanged)

LVU‐300Series(LVU‐303only)
Sinkingmode(internaljumpermustbechanged)

 
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ELECTRICAL(continued) StepFive
SettingInputPolarity(Sourcingvs.Sinkingmodes):TheLVCN‐51Seriescanbesetinoneoftwomodes,
sourcingandsinking.TheLVCN‐51Seriesisshippedfromthefactoryinthesourcingmode.Thisiscompatible withany looppoweredtransmitter suchastheLVCN‐2700Series(LVU2710,LUV2718,LVU2726& LVU2732), LVU800Series(LVU809,LVU816,LVU826 &LVU832),LVCN414Series (LVCN414,LNCV414‐I,LVCN210& LVCN318)andthethree‐wireUltrasonicLVU‐300Series(LVU‐301only)withnoadjustmentrequired.Ifusing aLVU‐300Series(LVU‐303only)orUltrasonicLevelTransmitter(IntrinsicallySafe)(LVU‐201Aonly),follow theinstructionsbelow.
1. Removethebackpanelofthecontrollerandgentlyslidetheprinted
circuit
board(PCB)fromthehousing.UsecautionwhenremovingthePCB.
2. LocatejumpersJWAandJWBonthePCB.
3. Tochangefromsourcingto sinking,removejumperfromJWAandplaceon
JWB.TheLVCN‐51
Seriesisshippedfromthefactoryinthesourcingmode
(JWAactive).
4. GentlyreturnPCBintohousingandreplacebackpanel.
Note:Looppowereddevicescanoperateineitherthesouringorsinkingmodes.
LVCN‐2700Series(LVU2710,LUV2718,LVU2726&LVU2732),LVU800
NoChange
Required
Series(LVU809,LVU816,LVU826&LVU832),LVCN414Series
(LVCN414,LNCV414‐I,LVCN210&LVCN318)andthethree‐wire
UltrasonicLVU‐300Series(LVU‐301only)
Change
Required
UltrasonicLevelTransmitter(IntrinsicallySafe)(LVU‐201Aonly)
LVU‐300Series(LVU‐303only)or
RepeaterOutput:Theisolatedrepeateroutputreproducesthe input4‐20mAcurrentsignal.Thissignalcanberepeatedtoany otherdevicethataccepts a 4‐20mAinput,suchasaPLC,DCS, SCADA,chartrecorderoranotherdisplay.Therepeated 4‐20 mAsignalisnotanexcitedoutput.Anexternalpowersupplyis requiredandshouldnotexceedamaximumof36VDC.See thewiringdiagram to the rightfor instructions inwiringall threecomponents(repeateroutput,powersupplyandthe new device)inserieswitheachother.
  
SourcingMode
SinkingMode
Sinkingor
Loop
Devices
Sourcing
Devices
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ELECTRICAL(continued) StepFive
VACPowerInputWiring:Observe thePOWERSUPPLYlabelontheLVCN‐51Series.Thelabelidentifiesthe
powerrequirement(120or240VAC)andtheterminalwiring.Note: PolaritydoesnotmatterwiththeAC inputterminal.
Changingfrom120to240VAC:TheLVCN‐51Seriesisshippedfromthefactoryconfiguredas a120VAC powereddevice.
1. Removethebackpanelofthecontrollerandgentlyslidetheprinted
Toswitchto240VAC,followtheinstructionsbelow.
120VACJumperSetting
circuitboard(PCB)fromthehousing.Usecautionwhenremovingthe PCB.
2. LocatejumpersJWAandJWBonthePCB.
3. Tochangefromsourcing to sinking,removejumperfrom
JWAand
240VACJumperSetting
placeonJWB.TheLVCN‐51SERIESisshippedfromthefactoryinthe sourcingmode(JWAactive).
4. GentlyreturnPCBintohousingandreplacebackpanel.
RelayInputWiring:Therelayisasinglepole,double throwtyperatedat250VoltsAC,10Amps.Thetwo terminalNOandNC(normallyopenandnormally closed)willbeusedin different applications. Rememberthatthe"normal"stateiswhentherelay coilisde‐energizedandtheRedre
layLEDisOff/de‐
energized.

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APPLICATIONEXAMPLES StepSeven
LowLevelAlarm:Thegoalistomakesurethatthe liquidleveldoesnotfallbelowacertainpoint.Ifitdoes,
analarmissupposedtosound,alertingtheoperatorofalowlevelcondition.
Ifpowerisaccidentallycuttothecontroller,thesensor'sabilitytonotifytheoperatorofalowlevelcondition couldbelost.Thesystemmustalerttheoperatornotonlytolowliquidlevel,buttocontrollerpowerloss.
Todothis,connectthehotleadofthealarm to theNCsideoftherelay terminalofthecontroller.Ifpowerislost,therelaywillbede‐energized,and thealarmwillsound(ifthereisstill power tothealarmcircuititself).The alarmcircuitshouldhave a non‐interruptible power supplyorsomeother indicatororbackupalarmtowarnofapowerfailureinthealarmcircuit.
Inthisapplication,thenormalstatusofthesensoratthebottomifthetank willbewet,andtherelaywillbeenergizedholdingthealarmcircuitopen. BoththerelayLEDandtheInputLEDwillbeonsimultaneously,soforthis application,InvertshouldbesettotheOFFposition.
HighLevelAlarm:Inthesamemanor,thissystemcanbeusedtosoundanalarmwhenfluidreachesahigh level,withjust a changeinthelocationofthesensorandthesettingofthe Invertswitch.
Thealarmisstillconnected to theNCsideoftherelay to allowfor a power failurealarm.
Thesensorisnormallydry.Inthiscondition,wewanttherelay to be energizedsothealarmdoesnotsound:i.e.,theRedrelayLEDshouldbeon whenevertheInputLEDisAmber.SoweturnInvertOn.Ifthefluidlevelrises tothehighsensorpoint,thesensorgoeson,therelayde‐energizes,andthe alarmsounds.
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APPLICATIONEXAMPLES(cont.) StepSeven
AutomaticFill:Thissystemconsistsofatankwithavalvecontrollerbythe
LVCN‐51Series.At a lowsetpoint,thevalveopens,fillingthetank.Atthe highsetpoint,thevalvecloses.Partof a properfail‐safe design forthis particularsystemisthatifpowerislost to thecontrollerforanyreason,the valvefillingthetankmustclose.Therefore,weconnectthevalve to theNO sideoftherelay.Whentherelayisenergized,thevalvewillopenandfillthe tank.TherelayindicatorwillcorresponddirectlytotheOpen/Closestatusof thevalve.
NOTE: If thedevice’sloadexceedstheratingofthecontroller’srelay,a stepperrelayofhighercapacitymustbeusedaspartofthesystemdesign.
DeterminingthesettingsofLATCHandINVERT:Thisisthewaythesystemmustoperate:
Whentheliquidlevelisbelowthelowsetpoint,thevalveshouldopen,startingtofillthetank.Whentheliquidisabovethelowsetpoint,thevalvewillremainopen.Whentheliquidreachesthehighsetpoint,thevalveshouldclose.
Latch:Inanytwo‐sensorcontrolsystem,LATCHmustbeON.
Invert:ReferringtothelogicchartinStepNine,welookforthesettingthatwillde‐energizetherelay(valve
close)whenbothinputsarewet.Inthissystem,InvertshouldbeON.
AutomaticEmpty:Inthesamemanner,thecontrollercanbeusedtoautomaticallyemptyatankwithjusta changetothesettingoftheINVERTswitch:
• ThevalveisstillconnectedtotheNOsideoftherelaytoallowforapowerfailurefail‐safecondition.
• Thenormalstateofthevalveisclosed.Inthisstate,wewanttherelaytobeenergizedatthehighset
point(openingvalvetodraintank).Therelaywillde‐energizeatthelowsetpoint(closingvalve).
Note:Afail‐safe designisimportant.Ifthetankisbeingpassivelyfilled,andavalvemustbeusedtoactively emptyit,apowerfailuretoeitherthecontrollerorthepumpcircuitswillcauseoverflow.
   
13
Page 14
PROGRAMMING StepEight
OFFSET:Equivalenttothe4mAsetpointonthetransmitter.Enterthevalueyouwouldliketoseewhenthe
LVCN‐51Seriesreceives4mA.
SPAN:Equivalenttothe20mAsetpointonthetransmitter.Enterthevalueyouwouldliketoseewhenthe LVCN‐51Seriesreceives20mA.
RLY1,RLY2A,RLY2B:Setpoints
Settingvalues:WiththeLatchOff,ignoresteps9and10.RLY2Bwillnotshowduringtheprogramming
sectionwithLatchOff.
1. PresstheSETbuttononce.Immediately,theLEDbargraphwillbegintoflashone
Greenbarnex
2. UseUP/DWNbuttonstochangedisplaytothedesiredOFFSETvalue.
3. PresstheSETbuttonagain.Immediately,theLEDbargraphwilljumponeGreenbarto
therightnexttoSPAN.
4. UseUP/DWNbuttonstochangedisplaytothedesiredSPANvalue.
5. PresstheSETbuttonagain.Immediately,theLEDbargraphwilljumponeGreenbarto
therightnexttoRLY1.
6. UseUP/DWNbuttonstochangedisplaytothedesiredRLY1value.
7. PresstheSETbuttonagain.Immediately,theLEDbargraphwilljumponeGreenbarto
therightnexttoRLY2A.
8. UseUP/DWNbuttonstochangedisplaytothedesiredRLY2Avalue.
9. PresstheSETbuttonagain.Immediately,theLEDbargraphwilljumponeGreenbarto
therightnexttoRLY2B.
10. UseUP/DWNbuttonstochangedisplaytothedesiredRLY2Bvalue.
ttoOFFSET.
forRelays.ValuesmustbebetweenOFFSETandSPAN.
11. PresstheSETbuttonagain.Immediately,theLEDbargraphwillreturnbacktoit
normaloperationofsolidbars.
EasyCalCalibration:TheOffsetandSpanpointsmaybeprogrammeddirectly toaspecificleve ThesearetheEasyCal 4 (Emptytank)andEasyCal20(Fulltank)values.Note:thelevelofthetankmust
physicallybeatitsdesiredlevelwhenusingEasyCal.Ifnot,theEasyCalwillacceptthelevelandthevalueson thedisplaywillbeincorrect.Usethefactoryresettostartoverifthisoccurs.
Tocalibrate EC4, setthetank to thenewOffsetlevel.Press[4] buttononceand[E]will appearinthedisplay.Press[4]buttonagain and[C]willappearinthedisplayandEC4isset.
TocalibrateEC20,setthetank to thenewSpanlevel.Pr buttononceand[E]willappearinthedisplay.Press[20]buttonagain and[C]willappearinthedisplayandEC20isset.

14
ess[20]
linthetank.
Page 15
APPENDIX StepNine
ControllerLogic:Pleaseusethefollowingguidetounderstandtheoperationofthecontrollers.
1. PowerLED:MakesuretheGreenpowerLEDisONwhenpowerissuppliedtothecontroller.
2. BarGraphLED:ThebargraphLEDonthecontrollerwillalwaysindicatetheproportional 4‐20mAinput
signalgoingtotheLVCN‐51Seriescontroller.i.e.:ifthetankis25%full,then25%ofthebargraphwillbe litGreen.Ifa singleAmberbarappears,thisindicatesaninputcurrentoflessthan4mA.Ifa singleRed LEDappears,thisindicatesaninputcurrentgreaterthan20mA.Usethisfeature to confirmtheinput signalfortheLVCN‐51Series.
3. RelayLEDs:ThenormalstateoftherelayiswhentheLEDisOFF.Whentherelaybecomesenergized,the
RedLEDwilllight.Ifpowerisremovedfromthecontroller,therelaywillreturn tothenormal state(LED OFF).
4. Display:Willindicatetheproportionalleveloftheliquidbaseduponthe4‐20mAinput.IfEasyCalisused
foreithertheemptytanklevel,fulltanklevelorboth,the displaywillignorethe4‐20mAinputsignaland usetheEasyCalsettingasitsemptyand/orfullposition.
RelayLatchLogicTable(relay2only):
Therelaycaneitherbeanindependentrelay(highorlowlevelalarm) orcanbealatchingrelay(automaticfillorempty)withlatchON.WithLatchOFF,therelaywillonlyrespond totheRLY2Asetting.RLY2Bwillbeignored.
WithLatchOFF,thesettingforRLY 2Bwillbeignored.
Allchangesto therelay’s state willoccurfrom theRLY2Asetting.
WithLatchON,therelaywill actuatewhenthelevelisabove RLY2AandRLY2B.Therelaywill notchangeitsconditionifthe levelisbetweenRLY2AandRLY 2B.Therelaywillreverseitsstate
InvertOFF LatchOFF
RLY2A RLY2B Relay
ON
OFF
NoEffect NoEffect
InvertOFF LatchON
RLY2A RLY2B Relay
ON
OFF
ON
OFF
ON
ON OFF OFF
NoChange NoChange
ON
OFF
ON
OFF
InvertON LatchOFF
RLY2A RLY2B Relay
ON
OFF
NoEffect NoEffect
InvertON LatchON
RLY2A RLY2B Relay
ON
OFF
ON
OFF
ON
ON OFF OFF
NoChange NoChange
OFF
ON
OFF
ON
whenthelevelisbelowbothRLY 2AandRLY2Bsettings.
FactoryReset:ReturnstheLVCN‐51Series toitsoriginalfactorysettings, includingsettingtheOFFSETto4 mAandtheSPAN to 20mA.Toperforma FactoryReset,firstremovepowerto thecontroller.Holdboththe4/UPand 20/DWNbuttonswhile adding power  to the LVCN‐51Series.An“F”for FactoryResetwillappearinthe display indicationtheFactoryResetwas achieved.Ifan“E”forErrorappears,theFactoryResetwasnotperformed andyouwillneed to tryagain.Note:makesurebothbuttons arepressed
whileaddingpower.The“E”willappearifonlyoneofthebuttonsispressed.
Factory
SettingsforLVCN‐51Series
OFFSET SPAN RLY1 RLY2A RLY2B
4.0 20.0 6.0 18.0 8.0

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APPENDIX(continued) StepNine
LockOutFunction:ThebuttonsonthefaceoftheLVCN‐51Seriescanbedisengagedorlockedout.To
lockoutthebuttons,pressbothdelaybuttonsandtheDWNbuttonsimultaneously(seebelowleft).Thiswill lockoutallofthebuttonsandpreventanaccidentalchangingofsettings.Tounlockthebuttons,pressboth delaybuttonsandtheUPbuttonsimultaneously(seebelowright).
Troubleshooting
Displayisnotreading correctlevel.
BarGraphisnotindicating thecorrectlevel. BarGraphshowsasingle Amberbar.
BarGraphshowsasingle Redbar.
RLY2Bdoesnotappear. FlipLatchswitchtoON. Relayswitchesonlyfrom RLY2A(ignoresRLY2B). LevelreachesalarmON, butrelayisOFF.
PumporValveissupposed tostop,butitdoesnot.
Controllerispowered,but nothinghappens.
LockOutON
(LOCKED)
PROBLEM SOLUTION
FirstchecktheBarGraphtomakesureitisindicating thecorrectlevel.Ifnot,checktransmitter.Ifso, performa factoryresetontheLVCN‐51Seriesandreset values. Checkthetransmitter’s4‐20mAoutputmakingsureitis spannedcorrectlyfortheapplication. Thisindicates a currentinputlessthan4mA.Checkfor looseoropenwiresbetweenthetransmitterandLVCN‐ 51Seriesandchecktheoutputofthetransmitter. Thisindicates a currentinputgreaterthan20mA. Removepowerimmediately.Checkforashortinthe wiringbetweenthe transmitter andLVCN‐51Seriesor forsomeother power sourcethatisaffectingtheinput loop.
LatchisturnedOFF.FlipthelatchswitchtoturnON.
First,check to makesurethe inputLEDisON.Ifnot, checkwiringtosensor. Second,checkstatusofRelayLED.Ifincorrect,flipthe Invertswitchtochangetherelaystate. First,checkto makesurethebargraphisindicatingthe correctlevel.Nextcheck the relaysettings. Finally, checkstatusofRelayLED.Ifincorrect,fliptheInvert switchtochangetherelaystate. FirstcheckthePowerLEDtomakesureitisGreen.If not,checkthewiring,powerandmakesuretheterminal isseatedcorrectly.
LockOutOFF
(UNLOCKED)
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Page 17
EXERCISE StepTen
Thefollowingexercisedemonstratesinventory controlwithautomaticfillingand a highlevelalarm. The usable rangeis60inchesofliquid.Thepump startsfillingat10inchesofliquidandstopsfillingat 50inchesof liquid.A highlevelalarmoccursat55 inchesofliquid.
EnterallvaluesintotheLVCN‐51Seriesininches.The OFFSETisthecorresponding 4 mAsettingininches. TheSPANisthe corresponding 20mAsettingin inches.RLY2AandRLY2Bisdedicatedtothefillingof thetankbecauseRELAY2is a latchingrelay.RLY1is dedicatedtothehighlevelalarmbecauseitisasingle setpointrelay. programmingtheLVCN‐51Series.
Thenextexercisedemonstratesthesameinventory controlwithautomaticfillingand a highlevelalarm. However,theunitshavebeenchangesfrominchesto gallons.Withinthetank,1” = 50gallons of liquid.  The usable rangeisnow300gallonsof liquid.The pumpstartsfillingat50gallonsofliquidandstops fillingat250gallonsof liquid.A highlevelalarm occursat275gallonsofliquid.
Usethefollowingvaluesfor
OFFSET
0.0
SPAN
60.0
RLY1
55.0
RLY2A
50.0
RLY2B
10.0
Enterallvalues into theLVCN‐51Seriesingallons. TheOFFSETisthecorresponding 4 mAsettingin gallons.TheSPANisthecorresponding20mAsetting ingallons.RLY2AandRLY2Bisdedicatedtothefilling ofthetankbecauseRELAY2isalatchingrelay. dedicatedtothehighlevelalarmbecauseitisasingle setpointrelay.Usethefollowingvaluesfor programmingtheLVCN‐51Series.
OFFSET
0

17
SPAN
300
RLY1is
RLY1
275
RLY2A
250
RLY2B
50
Page 18
EXERCISE(continued) StepTen
Thefollowingexercisedemonstratesinventory controlwith a highandlowlevelalarm.The usable rangeisbetween16and56inchesofliquid.Thehigh levelalarmoccursat50inchesofliquidandthelow levelalarmoccursat20"ofliquid.
EnterallvaluesintotheLVCN‐51Seriesininches.The OFFSETisthe corresponding 4mAsettingininches. TheSPANisthe corresponding 20mAsettingin inches.RLY1isdedicated to thehighlevelalarm becauseitis a singlesetpointrelay.RLY2Ais dedicated to thelowlevelalarmbecause the latchis turnedoffonRelay2.Usethefollowingvalu programmingtheLVCN‐51Series.
OFFSET
0.0
Thenextexercisedemonstratesthesameinventory controlwithahighandlowlevelalarm.However,the unitshavebeenchangesfrominches to gallons. Alongthestraightsideofthetank,1”=50gallonsof liquid.Theusablerangeisnowfrom50to250 gallonsof liquid.Thehighlevelalarmoccursat220 gallonsof liquid.Thelowlevelalarmoccursat70 gallonsofliquid.
SPAN
65.0
esfor
RLY1
50.0
RLY2A
20.0
RLY2B
N/A
EnterallvaluesintotheLVCN‐51Seriesingallons. TheOFFSETisthecorresponding4mAsettingin gallons.TheSPANisthecorresponding20mAsetting ingallons.RLY1isdedicatedtothehighlevelalarm becauseitisasinglesetpointrelay.RLY2Ais dedicatedtothelowlevelalarmbecausethelatchis turnedoffonRelay2.Usethefollowingvaluesfor programmingtheLC52‐1001.
OFFSET
0

SPAN
250
RLY1
220
RLY2A
70
RLY2B
N/A
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